Bottle cap production welding machine based on automatic discharging

Abstract

The utility model relates to a welding machine, in particular to a bottle cap production welding machine based on automatic discharging. The bottle cap welding device comprises an operation table, and a storage box is fixedly installed on one side of the operation table and used for storing welded bottle caps. Power is stably output through the servo motor, the transmission disc is accurately driven to rotate, the transmission disc drives the first rotating disc and the second rotating disc to synchronously operate through the poke rod on the top and the poke groove in the side face, then the material disc is promoted to do clearance motion, sufficient time is reserved for a welding head to weld bottle caps, and the welding efficiency is improved. The welding quality is powerfully guaranteed; meanwhile, due to the intermittent rotating motion, the materials can accurately fall into the grooves of the material disc every time, automatic feeding is achieved, after welding is completed, the materials slide into the storage box along the discharging plate, and efficient and batch welding of the whole production process is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to welding machine, specifically, relate to the bottle cap production welding machine based on automatic unloading. BACKGROUND

[0002] The bottle cap production welding machine based on automatic unloading is a kind of equipment specially used for manufacturing metal bottle cap, and realizes automatic unloading and welding operation in its production process, which is usually integrated with modern manufacturing technology, including mechanical design, electrical control, automation technology and welding process etc., aims at improving production efficiency, guaranteeing product quality and reducing manual cost.

[0003] For bottle cap production welding machine, there are many existing technologies, for example:

[0004] Chinese patent application number CN215203498U discloses a bottle cap welding machine automatic welding device, including welding machine and welding head, welding head is located at the inside upper end of welding machine, the lower end inside of welding machine is fixed with support plate transversely, the lower end of welding machine is fixedly sleeved with placing cylinder, the inside lower end of placing cylinder is in contact with top block, limit sliding mechanism is arranged between top block and support plate, the outer side wall upper end of welding head is fixedly sleeved with connecting plate, the left side of connecting plate is fixedly connected with horizontal plate, the bottom left side of horizontal plate is fixedly connected with sliding block, the outer side wall lower end of top block is fixedly connected with limit plate, the lower end left side of welding machine is provided with sliding groove, the left side of limit plate passes through sliding groove, and the inside is provided with sliding hole, the lower end of sliding block passes through sliding hole, and the inside is provided with pull limit mechanism.The utility model can quickly eject the bottle cap from the welding fixture after the bottle cap welding technology.

[0005] The above-mentioned device needs to place the bottle caps to be welded one by one in the placing cylinder at first when using, and the top block is used for limiting, when the welding head is inserted into the inside of the bottle cap, the top block determines the position by the support of the two limit blocks, and then the welding of the bottle cap is completed, after the welding is completed, the welding head moves up, drives the connecting plate and the horizontal plate connected therewith, so that the sliding block at the bottom of the horizontal plate also rises, when the wedge-shaped blocks on both sides of the sliding block contact with the limit plate, the wedge-shaped blocks lift the limit plate, under the limiting action of the sliding rod, the limit plate drives the top block to move upward, the top block pushes the bottle cap to push it out of the placing cylinder, however, this welding method has obvious disadvantages, only one bottle cap can be placed for welding each time, the next bottle cap can be placed for continuous welding only after the current bottle cap welding is completed, which is not conducive to batch welding, and manual material placing in the placing cylinder is required in the whole process, it is difficult to realize the automatic feeding and discharging of the bottle cap, which seriously affects the work efficiency and hinders the smooth production, in view of this, we propose the bottle cap production welding machine based on automatic unloading. UTILITY MODEL CONTENTS

[0006] The utility model discloses a purpose at solving above -mentioned shortcoming, and provide based on automatic feeding's bottle lid production welding machine, solved the prior art during welding only can place one bottle lid each time and carry out welding, only after the current bottle lid welding is completed, can place the next bottle lid and continue welding, and, the whole process needs manual material and places in the placing cylinder, difficult to realize the automatic feeding and discharging of bottle lid problem;

[0007] In order to realize above -mentioned purpose, the utility model provides based on automatic feeding's bottle lid production welding machine, including operation panel, one side fixed mounting of operation panel has storage box, for storing the bottle lid after welding, install on operation panel and have feeding mechanism, for automatic feeding and discharging bottle lid;

[0008] Feeding mechanism fixed connection in the disc cavity of operation panel top, the inside rotation of disc cavity is connected with material disc, for placing the bottle lid needing welding, the bottom fixed connection of material disc has first rotary disc, and the bottom fixed connection of first rotary disc has second rotary disc, one side of second rotary disc is provided with power element;

[0009] Power element includes the servo motor fixed installation in the inside of operation panel, the output spline connection of servo motor has transmission disc, one side of transmission disc is provided with the drive slot of second drive block, the top fixed connection of transmission disc has drive lever, through the rotation of transmission disc drive lever drive first drive block, simultaneously drive drive slot drive second drive block;

[0010] The utility model discloses a beneficial effect is: servo motor stable output power, accurate drive transmission disc rotation, transmission disc relies on the drive lever of top and the drive slot of side, drive first rotary disc and second rotary disc synchronous operation, further promote material disc and do gap motion, leave sufficient time for welding head and carry out welding to bottle lid, and effectively guarantee the welding quality;At the same time, this intermittent rotation motion lets material each time can accurate fall into the recess of material disc, realizes automatic feeding, after completing welding, material slides into storage box along the discharge plate, realizes the high efficiency of whole production process and batch welding.

[0011] As the further improvement of the technical scheme, one side of the top of the operation panel is equipped with a welding machine body, the bottom surface of the welding machine body is fixedly connected with a stable support, and the bottom surface of the stable support is connected with the top surface of the operation panel.

[0012] The beneficial effect of the above further scheme is that the welding machine body is connected with the top surface of the operation panel through the stable support, the stable support provides a solid support foundation for the welding machine body, can effectively disperse the vibration, prevent the welding machine body from displacement or shaking due to vibration, is favorable to improve the precision and quality of welding, and reduce the welding defects caused by unstable equipment, such as virtual welding and welding deviation.

[0013] As a further improvement of the technical solution, two notched grooves are formed on the two sides of the disc cavity, and an upper feeding plate and a lower discharging plate are fixedly connected to the two notched grooves, respectively, and the upper feeding plate and the lower discharging plate are both inclined, ensuring the smoothness of the feeding and discharging processes.

[0014] The beneficial effects of the above further scheme are that the upper feeding plate and the lower discharging plate are fixedly connected to the notched grooves on the two sides of the disc cavity and are both inclined, and the design utilizes the principle of gravity to automatically perform the feeding and discharging processes. When feeding, the operator only needs to place the bottle cap to be welded at the higher end of the upper feeding plate, and the bottle cap can be smoothly slid into the corresponding position of the material disc in the disc cavity by relying on its own gravity, without the need for complex mechanical grabbing or pushing devices, greatly improving the feeding efficiency. Similarly, the welded bottle cap can also be automatically slid out along the inclined surface of the discharging plate when the material disc rotates to the position of the discharging plate, entering the subsequent storage link, realizing the automation of discharging, reducing manual intervention, and reducing labor costs.

[0015] As a further improvement of the technical solution, a groove is formed on the material disc for placing the bottle cap, the top surface of the first rotating disc is fixedly connected with a first poking block in a circumferential array, the top surface of the second rotating disc is fixedly connected with a second poking block in a circumferential array, the bottom of the second rotating disc is rotatably connected with a base, and the bottom surface of the base is fixedly connected with the inner bottom wall of the operation table.

[0016] The beneficial effects of the above further scheme are that the cooperation between the material disc, the first rotating disc, the second rotating disc, and the base realizes the automation of the entire feeding process. During the rotation of the material disc, the bottle caps from the upper feeding plate are sequentially received by the groove and transported to the discharging plate after welding. This automated feeding and transportation process greatly reduces manual operation, improves production efficiency, reduces errors caused by human factors, and ensures the stability of the production process and the consistency of product quality. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0018] Figure 2 It is a schematic diagram of the feeding mechanism and storage box of the present application.

[0019] Figure 3 It is a schematic diagram of the feeding mechanism of the present application.

[0020] Figure 4 It is a partially exploded schematic diagram of the feeding mechanism of the present application.

[0021] The meanings of the various reference numbers in the figure are as follows:

[0022] 100, operation table; 101, storage box;

[0023] 200, feeding mechanism; 201, disc cavity; 202, material disc; 203, first rotating disc; 2031, first poking block; 2032, second poking block; 204, second rotating disc; 205, power element; 2051, servo motor; 2052, transmission disc; 2053, poking rod; 206, feeding plate; 207, discharging plate;

[0024] 300, welding machine main body. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0026] The present application provides the following preferred embodiments

[0027] Please refer to Figure 1 - Figure 4 The present embodiment provides a bottle cap production welding machine based on automatic feeding, as shown in the figure, comprising an operation table 100, one side of the operation table 100 is fixedly installed with a storage box 101 for storing welded bottle caps, and a feeding mechanism 200 is installed on the operation table 100 for automatic feeding and discharging of bottle caps.

[0028] The feeding mechanism 200 is fixedly connected to the disc cavity 201 at the top of the operation table 100, and a material disc 202 is rotatably connected inside the disc cavity 201 for placing bottle caps to be welded, the bottom of the material disc 202 is fixedly connected with a first rotating disc 203, and the bottom of the first rotating disc 203 is fixedly connected with a second rotating disc 204, and the second rotating disc 204 is provided with a power element 205 on one side.

[0029] The power element 205 comprises a servo motor 2051 fixedly installed inside the operation table 100, the output end of the servo motor 2051 is spline-connected with a transmission disc 2052, a poking groove matched with the second poking block 2032 is formed on one side of the transmission disc 2052, and the top of the transmission disc 2052 is fixedly connected with a poking rod 2053, the transmission disc 2052 drives the poking rod 2053 to poke the first poking block 2031, and at the same time drives the poking groove to poke the second poking block 2032.

[0030] The top of the transmission disc 2052 is provided with a push rod 2053, and the top of the first rotating disc 203 is provided with a plurality of first push blocks 2031 arranged in a circumferential array. The push rod 2053 is arranged to interact with the first push blocks 2031, and the rotation of the push rod 2053 drives the first push blocks 2031 to rotate the first rotating disc 203. At the same time, the rotation of the transmission disc 2052 drives the second push blocks 2032 to rotate the second rotating disc 204, thereby driving the material disc 202 to rotate in the disc cavity 201. When the material disc 202 rotates, the groove passes the position of the feeding plate 206, and the bottle cap to be welded is automatically slid into the groove along the inclined surface of the feeding plate 206 under the action of gravity, thereby completing the feeding process. With the continuous rotation of the material disc 202, the groove containing the bottle cap is transported to the position below the welding machine main body 300 for welding. After welding, the material disc 202 rotates the welded bottle cap to the position of the discharging plate 207, and the bottle cap slides out along the inclined surface of the discharging plate 207 under the action of gravity and falls into the storage box 101 on one side of the operation table 100, thereby completing the discharging process. The material disc 202 can stably and uniformly rotate, and the rotation angle can be accurately controlled, which ensures that the material disc 202 can quickly and accurately transport the bottle cap to each station, realizes automatic and continuous production, and realizes automatic and continuous production from feeding, welding to discharging. The whole process is closely connected, which greatly improves the production efficiency, reduces the production cycle and reduces the labor cost.

[0031] The improvement of the embodiment is that:

[0032] The operation table 100 is provided with the welding machine main body 300 on one side of the top, and the bottom surface of the welding machine main body 300 is fixedly connected with a stable support. The bottom surface of the stable support is connected with the top surface of the operation table 100. Two notched grooves are formed in the two sides of the disc cavity 201, and the feeding plate 206 and the discharging plate 207 are fixedly connected at the two notched grooves of the disc cavity 201, respectively. The feeding plate 206 and the discharging plate 207 are both inclined, which ensures the smooth feeding and discharging process. The material disc 202 is provided with a groove for placing the bottle cap. The top surface of the first rotating disc 203 is fixedly connected with a plurality of first push blocks 2031 arranged in a circumferential array. The top surface of the second rotating disc 204 is fixedly connected with a plurality of second push blocks 2032 arranged in a circumferential array. The bottom of the second rotating disc 204 is rotatably connected with a base, and the bottom surface of the base is fixedly connected with the inner bottom wall of the operation table 100.

[0033] In work, the material disc 202 rotates, when the groove reaches the feeding plate 206 position, the bottle cap to be welded is naturally slid into the groove along the inclined surface of the feeding plate 206 under the action of gravity, and the feeding action is easily completed, after welding, the material disc 202 continues to rotate, the groove with the welded bottle cap is rotated to the discharging plate 207, the bottle cap is slid out along the inclined surface of the discharging plate 207 under the action of gravity, and falls into the storage box 101, the feeding and discharging automation is realized, the feeding and discharging efficiency is greatly improved, the whole production process is more smooth, the material waiting time is effectively reduced, the production efficiency is further improved, on the other hand, the impact force on the bottle cap is small in the material feeding and discharging process by using the gentle way of gravity, the bottle cap can be prevented from being damaged due to collision and extrusion, and the product quality is ensured.

[0034] The bottle cap production welding machine based on automatic discharging is used, the device is started, the servo motor 2051 installed in the operation table 100 starts to operate, converts electric energy into mechanical energy, the output end of the servo motor 2051 is connected with the transmission disc 2052 through a spline, drives the transmission disc 2052 to rotate synchronously, provides initial power for the operation of the whole device, in the rotating process of the transmission disc 2052, the top driving rod 2053 pushes the first driving block 2031 in the circumferential array on the top surface of the first rotating disc 203, drives the first rotating disc 203 to rotate; at the same time, the transmission disc 2052 drives the second driving block 2032 in the circumferential array on the top surface of the second rotating disc 204 through the driving groove on one side of the transmission disc 2052, drives the second rotating disc 204 to rotate, and then synchronously drives the material disc 202 to rotate in the disc cavity 201.

[0035] When the material disc 202 rotates, the groove on the material disc 202 passes through the feeding plate 206 at the notch groove on one side of the disc cavity 201, the bottle cap to be welded is automatically slid into the groove in the material disc 202 along the inclined feeding plate 206 under the action of gravity, and the feeding action is completed.

[0036] The material disc 202 continues to rotate, the groove with the bottle cap is transported to below the welding machine main body 300 on one side of the top of the operation table 100, the welding machine main body 300 performs welding operation on the bottle cap, and in this process, the stable support ensures that the welding machine main body 300 is stable.

[0037] The material disc 202 continues to rotate, the groove with the welded bottle cap is rotated to the position of the discharging plate 207 at the notch groove on the other side of the disc cavity 201, the bottle cap is slid out along the inclined discharging plate 207 under the action of gravity, and falls into the storage box 101 on one side of the operation table 100, the discharging action is completed, and then the device repeatedly performs the above steps, realizes the continuous operation of the automatic discharging bottle cap production welding process.

[0038] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A bottle cap production and welding machine based on automatic feeding, comprising an operating table (100), characterized in that: A storage box (101) is fixedly installed on one side of the operating table (100) for storing the welded bottle caps. A feeding mechanism (200) is installed on the operating table (100) for automatically loading and unloading bottle caps. The feeding mechanism (200) is fixedly connected to the disc cavity (201) at the top of the operating table (100). The disc cavity (201) is rotatably connected to a material tray (202) for placing bottle caps to be welded. The bottom of the material tray (202) is fixedly connected to a first rotating disk (203), and the bottom of the first rotating disk (203) is fixedly connected to a second rotating disk (204). A power component (205) is provided on one side of the second rotating disk (204).

2. The bottle cap production welding machine based on automatic feeding according to claim 1, characterized in that: A welding machine body (300) is mounted on one side of the top of the operating table (100). A stabilizing bracket is fixedly connected to the bottom surface of the welding machine body (300), and the bottom surface of the stabilizing bracket is connected to the top surface of the operating table (100).

3. The bottle cap production welding machine based on automatic feeding according to claim 1, characterized in that: Two notches are provided on both sides of the disc cavity (201). A feeding plate (206) and a discharging plate (207) are fixedly connected to the two notches of the disc cavity (201), respectively. Both the feeding plate (206) and the discharging plate (207) are inclined to ensure the smooth feeding and discharging process.

4. The bottle cap production welding machine based on automatic feeding according to claim 1, characterized in that: The material tray (202) has a groove for placing bottle caps. The top surface of the first rotating disk (203) is fixedly connected to a first actuating block (2031) in a circular array. The top surface of the second rotating disk (204) is fixedly connected to a second actuating block (2032) in a circular array.

5. The bottle cap production welding machine based on automatic feeding according to claim 1, characterized in that: The bottom of the second rotating disk (204) is rotatably connected to a base, and the bottom surface of the base is fixedly connected to the inner bottom wall of the operating table (100).

6. The bottle cap production welding machine based on automatic feeding according to claim 1, characterized in that: The power unit (205) includes a servo motor (2051) fixedly installed inside the operating table (100), and the output end of the servo motor (2051) is splinedly connected to a transmission disk (2052).

7. The bottle cap production welding machine based on automatic feeding according to claim 6, characterized in that: The transmission disk (2052) has a toggle groove on one side that is compatible with the second toggle block (2032). The top of the transmission disk (2052) is fixedly connected to a toggle rod (2053). The rotation of the transmission disk (2052) drives the toggle rod (2053) to move the first toggle block (2031), and at the same time drives the toggle groove to move the second toggle block (2032).

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