Efficient automatic welding device for vacuum cup inner container

By using a welding movement and rotation mechanism, the welding head is prevented from bumping or colliding, thus solving the problem of easy damage to the welding head and achieving efficient welding quality assurance.

CN224088268UActive Publication Date: 2026-04-07ZHEJIANG XIONGSHI IND & TRADE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The welding heads of existing automatic welding equipment are easily damaged by bumps and knocks during operation, which affects the welding quality.

Method used

The system employs a welding moving mechanism and a rotating mechanism, with the welding head positioned away from the bottom and body of the cup. A clamping spring helps the cup body and bottom fit together tightly, while a welding motor drives the inner liner to rotate automatically for welding.

Benefits of technology

Reduce the probability of weld joint damage, ensure welding quality, and extend the service life of weld joints.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an efficient automatic welding device for an inner container of a vacuum cup, belongs to the technical field of welding equipment, and aims to solve the problem that a welding head is damaged due to the fact that the welding head is easily collided when a person takes and places a cup body and a cup bottom in the prior art. Comprising a welding base, a cup bottom sliding block, a cup bottom containing block, a cup body containing frame, a movable supporting arm, a movable welding head, a welding moving mechanism and a welding rotating mechanism. The cup bottom sliding block is connected into the welding base in a sliding mode. The cup bottom placing block is rotationally connected to the left end face of the cup bottom sliding block; the cup body placing rack is rotationally connected to the interior of the welding base; the movable supporting arm is slidably connected to the right side of the upper end face of the welding base. The movable welding head is slidably connected to the lower end face of the movable supporting arm. The welding moving mechanism is arranged in the welding base; and the welding rotating mechanism is arranged in the welding base. The service life of the movable welding head is guaranteed through the welding moving mechanism, and the welding quality of the inner container is guaranteed through the welding rotating mechanism.
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Description

Technical Field

[0001] This utility model belongs to the field of welding equipment technology, and more specifically, it relates to a high-efficiency automatic welding device for the inner liner of a thermos cup. Background Technology

[0002] When manufacturing a thermos, the inner liner and the body need to be made separately. The inner liner requires the body and bottom to be made separately. Then, an automatic welding device is used to efficiently weld the body and bottom together to form the inner liner, ensuring the heat preservation quality of the inner liner.

[0003] According to CN201910092678.X, this invention discloses a welding device for the inner liner of a thermos cup, including a welding machine, a monitoring unit, a chuck, an active turntable, a first motor, a control device, a base plate, and a second motor. A support is provided on the base plate, and the second motor drives the support to move back and forth on a slide rail on the base plate. The first motor is fixed to the support, and the active turntable is fixed to the output shaft of the first motor. The chuck is fixed to the other side of the active turntable. The welding machine is located on the base plate and has a passive turntable on the side near the support. A nozzle fixture is provided on the other side of the passive turntable. The welding torch of the welding machine passes through the passive turntable and the nozzle fixture. The monitoring unit includes a monitoring probe fixed to the welding torch and a probe screen fixed to the side of the welding machine. The device allows for visual welding by inserting the fixed welding torch into the rotating inner liner of the thermos cup, enabling welding of the inner liner from the inside. The operation is simple and ensures the smoothness of the weld seam inside the inner liner of the thermos cup.

[0004] Based on the above, existing automatic welding equipment generally uses a clamping device to hold the cup body and cup bottom, and then uses a welding head structure to perform welding. In order to ensure that the welding head is positioned at the cup body and cup bottom during welding, the welding head is close to the cup body and cup bottom. When the staff picks up and puts the cup body and cup bottom, they are prone to bumping the welding head, which can easily lead to damage to the welding head and affect the welding quality of the welding equipment. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides a highly efficient automatic welding device for the inner liner of a thermos cup. This solves the problem that existing automatic welding devices typically use a clamping device to hold the cup body and bottom, and then use a welding head structure for welding. To ensure the welding head is positioned close to the cup body and bottom during welding, workers are prone to bumping or damaging the welding head when handling the cup body and bottom, thus affecting the welding quality of the welding device.

[0006] The purpose and effectiveness of this utility model, a highly efficient automatic welding device for the inner liner of a thermos cup, are achieved through the following specific technical means:

[0007] A highly efficient automatic welding device for the inner liner of a thermos cup includes a welding base, a bottom slider, a bottom placement block, a body placement rack, a movable support arm, a movable welding head, a welding moving mechanism, and a welding rotating mechanism. The bottom slider is slidably connected to the inside right side of the welding base. The bottom placement block is rotatably connected to the middle position of the left end face of the bottom slider. The body placement rack is rotatably connected to the inside left side of the welding base. The movable support arm is slidably connected to the right side of the upper end face of the welding base, and the lower side of the movable support arm is slidably connected to the right side inside the welding base. The movable welding head is slidably connected to the front side of the lower end face of the movable support arm. The welding moving mechanism is located on the right side inside the welding base. The welding rotating mechanism is located on the left side inside the welding base.

[0008] Furthermore, the welding moving mechanism includes: a clamping motor, a clamping rotating shaft, and a clamping lead screw; the clamping motor is fixedly connected to the right side inside the welding base; the clamping rotating shaft is coaxially fixedly connected to the rotating shaft of the clamping motor; the clamping lead screw is coaxially fixedly connected to the left side of the clamping rotating shaft, and the clamping lead screw is rotatably connected to the right side inside the welding base, and the clamping lead screw and the left side of the cup bottom slider are internally threaded.

[0009] Furthermore, the welding moving mechanism also includes: a clamping pulley, a clamping transmission belt, a connecting shaft, and a connecting pulley; the clamping pulley is coaxially and fixedly connected to the clamping shaft; the connecting shaft is rotatably connected to the rear side inside the welding base; the connecting pulley is coaxially and fixedly connected to the right side of the connecting shaft; and the clamping transmission belt is drivingly connected to the outer end faces of the clamping pulley and the connecting pulley.

[0010] Furthermore, the welding moving mechanism also includes: a connecting bevel gear, a moving lead screw, and a moving bevel gear; the connecting bevel gear is coaxially and fixedly connected to the left side of the connecting shaft; the moving lead screw is rotatably connected to the rear side inside the welding base, and the moving lead screw and the lower side inside the moving support arm are threadedly connected; the moving bevel gear is coaxially and fixedly connected to the lower side of the moving lead screw, and the connecting bevel gear and the moving bevel gear mesh together to form a bevel gear transmission mechanism.

[0011] Furthermore, the welding rotation mechanism includes a welding motor and a welding shaft; the welding motor is fixedly connected to the inside of the left side of the welding base; the welding shaft is coaxially fixedly connected to the welding motor shaft, the welding shaft is rotatably connected to the inside of the left side of the welding base, and the welding shaft and the cup body placement rack are coaxially fixedly connected.

[0012] Furthermore, the welding rotation mechanism also includes: a clamping slider and a clamping spring; the clamping slider is slidably connected inside the cup body placement rack; the clamping spring is fixedly connected inside the cup body placement rack, and the clamping slider and the clamping spring are elastically connected.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] This invention employs a welding moving mechanism to ensure that when the inner cup body and cup bottom are placed on the cup bottom placement block and cup body placement rack, the moving welding head is positioned away from these blocks. This facilitates the placement of the cup body and cup bottom inside the blocks and rack. When the cup body and cup bottom are clamped together, the moving welding head moves to the welding position to perform welding. This avoids damage to the moving welding head caused by workers bumping into it when handling the inner cup, reducing the probability of damage and ensuring the service life of the moving welding head.

[0015] This invention employs a welding rotation mechanism to ensure that when the cup body and cup bottom are placed inside the cup bottom placement block and cup body placement rack, the clamping spring causes the cup body and cup bottom to fit tightly together, and the welding motor drives the inner liner to rotate automatically for welding, thus ensuring the quality of the inner liner welding. Attached Figure Description

[0016] Figure 1 This is a front view structural schematic diagram of the automatic welding device of this utility model.

[0017] Figure 2 This is a rear view structural schematic diagram of the automatic welding device of this utility model.

[0018] Figure 3 This is a schematic diagram of the overall structure of the welding moving mechanism of this utility model.

[0019] Figure 4 This is a schematic diagram of the sliding transmission structure of the bottom slider of this utility model.

[0020] Figure 5 This is a schematic diagram of the lifting transmission structure of the mobile support arm of this utility model.

[0021] Figure 6 This is a schematic diagram of the overall structure of the welding rotation mechanism of this utility model.

[0022] Figure 7 This is a structural schematic diagram of the disassembled welding rotation mechanism of this utility model.

[0023] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0024] 1. Welding base; 2. Cup bottom slider; 3. Cup bottom placement block; 4. Cup body placement rack; 5. Clamping motor; 6. Clamping shaft; 601. Clamping screw; 602. Clamping pulley; 7. Clamping transmission belt; 8. Connecting shaft; 801. Connecting pulley; 802. Connecting bevel gear; 9. Moving screw; 901. Moving bevel gear; 10. Moving support arm; 1001. Moving welding head; 11. Welding motor; 12. Welding shaft; 13. Clamping slider; 1301. Clamping spring. Detailed Implementation

[0025] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0026] Example 1:

[0027] As attached Figure 1 To be continued Figure 5 As shown:

[0028] This utility model provides a high-efficiency automatic welding device for the inner liner of a thermos cup, including a welding base 1, a cup bottom slider 2, a cup bottom placement block 3, a cup body placement rack 4, a movable support arm 10, a movable welding head 1001, and a welding moving mechanism; the cup bottom slider 2 is slidably connected to the inside right side of the welding base 1; the cup bottom placement block 3 is rotatably connected to the middle position of the left end face of the cup bottom slider 2; the cup body placement rack 4 is rotatably connected to the inside left side of the welding base 1; the movable support arm 10 is slidably connected to the right side of the upper end face of the welding base 1, and the lower side of the movable support arm 10 is slidably connected to the right side inside the welding base 1; the movable welding head 1001 is slidably connected to the front side of the lower end face of the movable support arm 10; the welding moving mechanism is located on the right side inside the welding base 1.

[0029] The welding moving mechanism includes a clamping motor 5, a clamping rotating shaft 6, and a clamping screw 601. The clamping motor 5 is fixedly connected to the right side inside the welding base 1. The clamping rotating shaft 6 is coaxially fixedly connected to the rotating shaft of the clamping motor 5. The clamping screw 601 is coaxially fixedly connected to the left side of the clamping rotating shaft 6 and is rotatably connected to the right side inside the welding base 1. The clamping screw 601 and the left side of the cup bottom slider 2 are internally threaded. During use, the cup body and cup bottom are placed on the cup bottom placement block 3 and the cup body placement rack 4. The rotating shaft of the clamping motor 5 drives the rotating shaft of the clamping rotating shaft 6 to rotate. The rotating shaft of the clamping rotating shaft 6 drives the clamping screw 601 to rotate. The rotation of the clamping screw 601 drives the cup bottom slider 2 to slide. The sliding of the cup bottom slider 2 drives the cup bottom to slide. The cup bottom slides and aligns with the cup body for welding.

[0030] The welding moving mechanism further includes: a clamping pulley 602, a clamping transmission belt 7, a connecting shaft 8, and a connecting pulley 801; the clamping pulley 602 is coaxially fixedly connected to the clamping shaft 6; the connecting shaft 8 is rotatably connected to the rear side inside the welding base 1; the connecting pulley 801 is coaxially fixedly connected to the right side of the connecting shaft 8; the clamping transmission belt 7 is drivingly connected to the outer end faces of the clamping pulley 602 and the connecting pulley 801. During use, the clamping shaft 6 rotates, causing the clamping pulley 602 to rotate, which in turn drives the clamping transmission belt 7, which in turn drives the connecting pulley 801 to rotate, and the connecting pulley 801 rotates, which in turn drives the connecting shaft 8 to rotate.

[0031] The welding moving mechanism also includes: a connecting bevel gear 802, a moving screw 9, and a moving bevel gear 901; the connecting bevel gear 802 is coaxially fixedly connected to the left side of the connecting shaft 8; the moving screw 9 is rotatably connected to the rear side inside the welding base 1, and the moving screw 9 and the lower side of the moving support arm 10 are threadedly connected; the moving bevel gear 901 is coaxially fixedly connected to the lower side of the moving screw 9, and the connecting bevel gear 802 and the moving bevel gear 901 mesh together to form a bevel gear transmission mechanism. During use, the rotating shaft 8 rotates to drive the connecting bevel gear 802 to rotate, the rotating bevel gear 802 drives the meshing moving bevel gear 901 to rotate, the rotating bevel gear 901 drives the moving screw 9 to rotate, and the rotating screw 9 drives the moving support arm 10 and the moving welding head 1001 to move. When the bottom of the cup and the body of the cup are aligned, the moving welding head 1001 moves to the welding area to perform welding. When the inner liner is removed, the moving welding head 1001 moves to a distance to facilitate the staff to remove the inner liner of the thermos.

[0032] The specific usage and function of this first embodiment are as follows:

[0033] During use, the cup body and cup bottom are placed on the cup bottom placement block 3 and the cup body placement rack 4. The clamping motor 5 rotates, driving the clamping shaft 6 to rotate. The clamping shaft 6 rotates, driving the clamping screw 601 to rotate. The rotation of the clamping screw 601 causes the cup bottom slider 2 to slide, which in turn causes the cup bottom to slide. The cup bottom slides and aligns with the cup body for welding. The clamping shaft 6 rotates, driving the clamping pulley 602 to rotate. The rotation of the clamping pulley 602 drives the clamping transmission belt 7, which in turn drives the connecting pulley 801 to rotate. The rotation of wheel 801 drives the connecting shaft 8 to rotate, which in turn drives the connecting bevel gear 802 to rotate. The rotation of the connecting bevel gear 802 drives the meshing moving bevel gear 901 to rotate, which in turn drives the moving lead screw 9 to rotate. The rotation of the moving lead screw 9 drives the moving support arm 10 and the moving welding head 1001 to move. When the bottom of the cup and the body of the cup are aligned, the moving welding head 1001 moves to the welding area to perform welding. When the inner liner is removed, the moving welding head 1001 moves to a distance, making it convenient for staff to take the inner liner of the thermos cup.

[0034] Example 2:

[0035] Based on Embodiment 1, as shown in the appendix Figure 6 and attached Figure 7 As shown:

[0036] This utility model provides a high-efficiency automatic welding device for the inner liner of a thermos cup, which also includes a welding rotation mechanism. The welding rotation mechanism is located inside the welding base 1 on the left side and includes a welding motor 11 and a welding shaft 12. The welding motor 11 is fixedly connected to the inside left side of the welding base 1. The welding shaft 12 is coaxially fixedly connected to the shaft of the welding motor 11 and rotatably connected to the inside left side of the welding base 1. The welding shaft 12 and the cup body placement rack 4 are coaxially fixedly connected. During use, after the bottom of the cup and the cup body are aligned, the shaft of the welding motor 11 rotates, which drives the welding shaft 12 to rotate. The rotation of the welding shaft 12 drives the cup body placement rack 4 to rotate. When the cup body placement rack 4 rotates, causing the bottom of the cup and the cup body to rotate, the moving welding head 1001 welds the bottom of the cup and the cup body.

[0037] The welding rotation mechanism also includes a clamping slider 13 and a clamping spring 1301. The clamping slider 13 is slidably connected inside the cup body holder 4. The clamping spring 1301 is fixedly connected inside the cup body holder 4. The clamping slider 13 and the clamping spring 1301 are elastically connected. During use, when the cup body is placed inside the cup body holder 4 and the cup body and the cup bottom are clamped and aligned together, the movement of the cup body causes the clamping slider 13 to move. The movement of the clamping slider 13 causes the clamping spring 1301 to compress, and the clamping spring 1301 causes the cup body and the cup bottom to fit tightly together.

[0038] The specific usage and function of this second embodiment are as follows:

[0039] During use, after the cup bottom and cup body are aligned, the welding motor 11 rotates, driving the welding shaft 12 to rotate. The rotation of the welding shaft 12 drives the cup body placement rack 4 to rotate. When the cup body placement rack 4 rotates, causing the cup bottom and cup body to rotate, the moving welding head 1001 welds the cup bottom and cup body. The cup body is placed inside the cup body placement rack 4. When the cup body and cup bottom are clamped and aligned together, the movement of the cup body drives the movement of the clamping slider 13. The movement of the clamping slider 13 drives the clamping spring 1301 to compress. The clamping spring 1301 causes the cup body and cup bottom to fit tightly together, thus ensuring the welding of the inner liner.

[0040] The following points should be noted in this article:

[0041] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.

[0042] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0043] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.

Claims

1. A high-efficiency automatic welding device for the inner liner of a thermos cup, comprising a welding base (1), a cup bottom slider (2), a cup bottom placement block (3), a cup body placement rack (4), a movable support arm (10), a movable welding head (1001), a welding moving mechanism, and a welding rotating mechanism; wherein the cup bottom slider (2) is slidably connected to the inside of the right side of the welding base (1); characterized in that: The cup bottom placement block (3) is rotatably connected to the middle position of the left end face of the cup bottom slider (2); the cup body placement rack (4) is rotatably connected to the inside of the left side of the welding base (1); the movable support arm (10) is slidably connected to the right side of the upper end face of the welding base (1), and the lower side of the movable support arm (10) is slidably connected to the right side of the inside of the welding base (1); the movable welding head (1001) is slidably connected to the front side of the lower end face of the movable support arm (10); the welding moving mechanism is located on the right side of the inside of the welding base (1); the welding rotating mechanism is located on the left side of the inside of the welding base (1).

2. The high-efficiency automatic welding device for the inner liner of a thermos cup as described in claim 1, characterized in that: The welding moving mechanism includes: a clamping motor (5), a clamping rotating shaft (6), and a clamping screw (601); the clamping motor (5) is fixedly connected to the right side inside the welding base (1); the clamping rotating shaft (6) is coaxially fixedly connected to the rotating shaft of the clamping motor (5); the clamping screw (601) is coaxially fixedly connected to the left side of the clamping rotating shaft (6), the clamping screw (601) is rotatably connected to the right side inside the welding base (1), and the clamping screw (601) is threadedly connected to the left side of the cup bottom slider (2).

3. The high-efficiency automatic welding device for the inner liner of a thermos cup as described in claim 2, characterized in that: The welding moving mechanism further includes: a clamping pulley (602), a clamping transmission belt (7), a connecting shaft (8), and a connecting pulley (801); the clamping pulley (602) is coaxially fixedly connected to the clamping shaft (6); the connecting shaft (8) is rotatably connected to the rear side inside the welding base (1); the connecting pulley (801) is coaxially fixedly connected to the right side of the connecting shaft (8); the clamping transmission belt (7) is drivingly connected to the outer end faces of the clamping pulley (602) and the connecting pulley (801).

4. The high-efficiency automatic welding device for the inner liner of a thermos cup as described in claim 3, characterized in that: The welding moving mechanism further includes: a connecting bevel gear (802), a moving screw (9), and a moving bevel gear (901); the connecting bevel gear (802) is coaxially fixedly connected to the left side of the connecting shaft (8); the moving screw (9) is rotatably connected to the rear side inside the welding base (1), and the moving screw (9) and the lower side inside the moving support arm (10) are threadedly connected; the moving bevel gear (901) is coaxially fixedly connected to the lower side of the moving screw (9), and the connecting bevel gear (802) and the moving bevel gear (901) mesh together to form a bevel gear transmission mechanism.

5. The high-efficiency automatic welding device for the inner liner of a thermos cup as described in claim 1, characterized in that: The welding rotation mechanism includes a welding motor (11) and a welding shaft (12); the welding motor (11) is fixedly connected to the inside of the left side of the welding base (1); the welding shaft (12) is coaxially fixedly connected to the shaft of the welding motor (11), the welding shaft (12) is rotatably connected to the inside of the left side of the welding base (1), and the welding shaft (12) and the cup body placement rack (4) are coaxially fixedly connected.

6. The high-efficiency automatic welding device for the inner liner of a thermos cup as described in claim 1, characterized in that: The welding rotation mechanism further includes: a clamping slider (13) and a clamping spring (1301); the clamping slider (13) is slidably connected inside the cup body holder (4); the clamping spring (1301) is fixedly connected inside the cup body holder (4), and the clamping slider (13) and the clamping spring (1301) are elastically connected.

Citation Information

Patent Citations

  • A welding device for the inner liner of a thermos cup

    CN109551105B