Automation device for realizing CNC (Computer Numerical Control) mixing process

Abstract

The utility model provides an automatic device for realizing a CNC (Computer Numerical Control) mixed process. The automatic device comprises a CNC platform, a single-arm four-five-axis assembly and a garland polishing assembly, the single-arm four-five-axis assembly and the garland polishing assembly are installed at the two opposite ends of the CNC platform correspondingly. The garland polishing assembly comprises a bottom plate, an upper plate, a side plate, a rotating air cylinder, a rotating plate, a cantilever, a servo motor and a rotating disc. The bottom plate and the upper plate are respectively mounted at the lower end and the upper end of the side plate; the rotating air cylinder is installed on the side plate, the rotating plate is installed on an output shaft of the rotating air cylinder, the cantilever is vertically installed on the rotating plate, the servo motor is installed on the cantilever, the rotating disc is installed on an output shaft of the servo motor, and the rotating disc is used for installing a jig. The utility model provides a novel automation device for realizing a CNC (Computer Numerical Control) mixing process, and aims to improve the multifunctionality, the automation degree and the safety performance of equipment by carefully designing the layout and the connection mode of each component, the angle adjusting rod, the air pressure adjusting knob, the limiting bolt and other elements.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and specifically to an automation device for realizing CNC hybrid processes. Background Technology

[0002] In modern manufacturing, CNC (Computer Numerical Control) technology has become one of the important means of precision machining. Traditional CNC equipment mainly focuses on single functions, such as cutting and drilling. For tasks that require a combination of multiple processes, manual intervention or multiple clamping is often required to complete them. This not only increases production costs, but also reduces production efficiency and product quality consistency.

[0003] The shortcomings of existing technology:

[0004] 1. Low integration of multiple functions: Traditional CNC equipment can usually only perform specific types of machining tasks. If different types of machining are required (such as polishing immediately after cutting), the workpiece needs to be transferred to another machine, which is not only time-consuming, but also prone to loss of precision.

[0005] 2. Limited level of automation: Many existing systems still require a lot of manual intervention during process transitions, making it impossible to achieve a truly fully automated continuous production process.

[0006] 3. Inconvenient angle and position adjustment: For the machining of certain complex shaped parts, it is necessary to frequently adjust the angle and position of the working head. However, traditional equipment is not very flexible in this regard and it is difficult to complete the adjustment quickly and accurately.

[0007] 4. Lack of precise limit and protection mechanisms: Under high-speed operation or heavy load conditions, the lack of effective limit measures may lead to equipment damage or safety accidents.

[0008] Therefore, existing technologies have shortcomings and need further improvement. Utility Model Content

[0009] In view of the problems existing in the prior art, this utility model provides an automated device for realizing CNC hybrid processes.

[0010] To achieve the above objectives, the specific solution of this utility model is as follows:

[0011] This utility model provides an automated device for realizing CNC hybrid processes, comprising:

[0012] CNC platform, single-arm four- or five-axis assembly, and graffito and polishing assembly;

[0013] The single-arm four- or five-axis assembly and the buffing and polishing assembly are respectively installed at opposite ends of the CNC platform;

[0014] The graffiti polishing assembly includes a base plate, an upper plate, a side plate, a rotary cylinder, a rotary plate, a cantilever, a servo motor, and a rotary disk;

[0015] The bottom plate and the top plate are respectively installed at the lower and upper ends of the side plate;

[0016] The rotary cylinder is mounted on the side plate, the rotary plate is mounted on the output shaft of the rotary cylinder, the cantilever is vertically mounted on the rotary plate, the servo motor is mounted on the cantilever, and the rotary disk is mounted on the output shaft of the servo motor. The rotary disk is used to mount the fixture.

[0017] Furthermore, an angle adjustment rod is also provided at the upper end of the rotary cylinder.

[0018] Furthermore, the rotary cylinder is also equipped with a pressure adjustment knob.

[0019] Furthermore, the upper plate is also provided with a limit bolt, the lower end of which is located above the rotating plate to limit the maximum upward rotation angle of the rotating plate.

[0020] Furthermore, a support plate is provided between the base plate and the side plate.

[0021] Furthermore, the servo motor is installed inside the motor housing, the output shaft of the servo motor passes through the cantilever, and a bearing is provided between the output shaft and the cantilever;

[0022] The motor housing is equipped with an electrical connector.

[0023] Furthermore, the CNC platform is provided with a T-shaped groove;

[0024] The bottom of the graffiti polishing component is provided with a T-shaped fixing strip;

[0025] The T-shaped fixing strip is slidably installed in the T-shaped groove, thereby mounting the graffito polishing assembly on the CNC platform.

[0026] Furthermore, the single-arm four- or five-axis assembly includes a fourth axis assembly and a fifth axis assembly, wherein the fifth axis assembly is mounted on the fourth axis assembly, and the rotation axis of the fourth axis assembly is perpendicular to the rotation axis of the fifth axis assembly.

[0027] The technical solution of this utility model has the following beneficial effects:

[0028] 1. Multifunctional Integration: By integrating the single-arm four- or five-axis assembly and the broaching and polishing assembly onto the same CNC platform, a one-stop solution from roughing to finishing is achieved. This not only improves the efficiency of equipment use but also reduces errors caused by multiple clamping operations, ensuring high product quality.

[0029] 2. High flexibility and adjustability: The angle adjustment rod and air pressure adjustment knob on the rotary cylinder allow users to flexibly adjust the angle and working pressure of the rotary plate according to different processing needs, adapting to the processing requirements of various complex shaped parts.

[0030] 3. Enhanced safety and reliability: The design of the limit bolts effectively limits the maximum rotation angle of the rotating plate, preventing equipment damage or safety accidents caused by excessive rotation; the addition of the support plate enhances the stability of the overall structure and ensures stable operation over a long period of time.

[0031] 4. Convenient assembly and adjustment: The design of the T-shaped groove and T-shaped fixing strip allows the graffito polishing component to be quickly and accurately installed on the CNC platform, simplifying the assembly process and allowing for position adjustment according to actual needs, increasing ease of use. Attached Figure Description

[0032] Figure 1 This is a perspective view of the present invention;

[0033] Figure 2 This is a perspective view of the graffiti polishing component of this utility model;

[0034] Figure 3 This is a front view of the graffito polishing component of this utility model;

[0035] Figure 4 This is a cross-sectional view of the graffito polishing component of this utility model.

[0036] In the picture:

[0037] 1. CNC platform; 2. Single-arm four- or five-axis assembly; 3. Lacing and polishing assembly; 4. Base plate; 5. Top plate; 6. Side plate; 7. Rotary cylinder; 8. Rotary plate; 9. Cantilever; 10. Servo motor; 11. Rotary disk; 12. Angle adjustment rod; 13. Air pressure adjustment knob; 14. Limit bolt; 15. Support plate; 16. Motor housing; 17. Bearing; 18. Wire connector. Detailed Implementation

[0038] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0039] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0040] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0041] In the description of this embodiment, the terms "upper," "lower," "front," "rear," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0042] Combination Figures 1-4 As shown, this utility model provides an automated device for realizing CNC hybrid processes, comprising:

[0043] 1. CNC platform; 2. Single-arm four- or five-axis assembly; 3. Lacing and polishing assembly;

[0044] The single-arm four- or five-axis assembly 2 and the graffito and polishing assembly 3 are respectively installed at opposite ends of the CNC platform 1;

[0045] The graffiti polishing assembly 3 includes a base plate 4, an upper plate 5, a side plate 6, a rotary cylinder 7, a rotary plate 8, a cantilever 9, a servo motor 10, and a rotary disk 11.

[0046] The bottom plate 4 and the top plate 5 are respectively installed at the lower and upper ends of the side plate 6;

[0047] The rotary cylinder 7 is mounted on the side plate 6, the rotary plate 8 is mounted on the output shaft of the rotary cylinder 7, the cantilever 9 is vertically mounted on the rotary plate 8, the servo motor 10 is mounted on the cantilever 9, and the rotary disk 11 is mounted on the output shaft of the servo motor 10. The rotary disk 11 is used to mount the fixture.

[0048] An angle adjustment rod 12 is also provided at the upper end of the rotary cylinder 7.

[0049] The rotary cylinder 7 is also equipped with a pressure regulating knob 13.

[0050] The upper plate 5 is also provided with a limiting bolt 14. The lower end of the limiting bolt 14 is located above the rotating plate 8 and is used to limit the maximum upward rotation angle of the rotating plate 8.

[0051] A support plate 15 is also provided between the base plate 4 and the side plate 6.

[0052] The servo motor 10 is installed inside the motor housing 16, and the output shaft of the servo motor 10 passes through the cantilever 9. A bearing 17 is provided between the output shaft and the cantilever 9.

[0053] The motor housing 16 is provided with an electrical connector 18.

[0054] The CNC platform 1 is provided with a T-shaped groove;

[0055] The bottom of the graffiti polishing component 3 is provided with a T-shaped fixing strip;

[0056] The T-shaped fixing strip is slidably installed in the T-shaped groove, thereby mounting the graffito polishing assembly 3 on the CNC platform 1.

[0057] The single-arm four- or five-axis assembly 2 includes a fourth axis assembly and a fifth axis assembly. The fifth axis assembly is mounted on the fourth axis assembly, and the rotation axis of the fourth axis assembly is perpendicular to the rotation axis of the fifth axis assembly.

[0058] The principle of this utility model is as follows:

[0059] CNC Platform 1 and Component Layout

[0060] The device mainly consists of a CNC platform 1, a single-arm four- or five-axis assembly 2, and a broaching and polishing assembly 3. The single-arm four- or five-axis assembly 2 and the broaching and polishing assembly 3 are respectively installed at opposite ends of the CNC platform 1. This layout allows the equipment to perform multiple processing tasks on the same platform, such as cutting, drilling, broaching, and polishing.

[0061] Working principle of the graffiti polishing component 3

[0062] Rotary cylinder 7: The rotary cylinder 7 is mounted on the side plate 6 and is used to drive the rotating plate 8 to rotate around its axis. The working pressure is adjusted by adjusting the air pressure adjustment knob 13, and the rotation angle is precisely controlled by the angle adjustment rod 12.

[0063] Rotating plate 8 and cantilever 9: Rotating plate 8 is fixed on the output shaft of rotary cylinder 7, and cantilever 9 is vertically mounted on rotating plate 8. When rotary cylinder 7 is activated, it drives rotating plate 8 and cantilever 9 to rotate as a whole, thereby changing the position and direction of cantilever 9.

[0064] Servo motor 10 and rotary table 11: Servo motor 10 is mounted on cantilever 9, and its output shaft passes through cantilever 9 and connects to rotary table 11. Rotary table 11 is used to mount fixtures (i.e., workpieces to be processed). Servo motor 10 can precisely control the rotation speed and position of rotary table 11 to ensure processing accuracy.

[0065] Limiting and supporting: The limiting bolts 14 on the upper plate 5 limit the maximum rotation angle of the rotating plate 8 to prevent damage caused by excessive rotation; the support plate 15 between the bottom plate 4 and the side plate 6 enhances the structural stability and ensures smooth operation of the equipment.

[0066] Working principle of single-arm four- or five-axis assembly 2

[0067] The single-arm four- or five-axis assembly 2 includes a fourth-axis assembly and a fifth-axis assembly, with the fifth-axis assembly mounted on the fourth-axis assembly, and the rotation axes of the two assemblies perpendicular to each other. This design enables the equipment to perform complex motion trajectory planning in multiple degrees of freedom, adapting to the high-precision machining requirements of parts with different shapes.

[0068] Overall Operation Process

[0069] Initialization settings: Based on the processing requirements, the preparation work is completed by adjusting the position of the graffito polishing component 3 in the T-shaped groove and setting the motion parameters of the single-arm four- or five-axis component 2.

[0070] Processing operation: After starting the equipment, the single-arm four- or five-axis assembly 2 first performs rough processing on the workpiece; then, the graffito and polishing assembly 3 automatically switches to the working position according to the preset program and begins to perform fine processing tasks.

[0071] Dynamic adjustment: Throughout the entire processing process, the processing parameters can be adjusted in real time by rotating the angle adjustment rod 12 of the cylinder 7 and the air pressure adjustment knob 13 to ensure the best processing effect.

[0072] In summary, this invention, through the meticulous design of the cooperation between its components, enables the completion of a series of operations from roughing to finishing on a single platform, greatly improving production efficiency and processing quality. Simultaneously, the flexible angle and position adjustment mechanism allows the device to handle complex and varied processing tasks.

[0073] The above description is only a preferred embodiment of the present utility model and does not limit the scope of the present utility model. All equivalent structural transformations made under the present utility model concept and based on the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the protection scope of the present utility model.

Claims

1. An automated device for realizing CNC hybrid processes, characterized in that, include: CNC platform, single-arm four- or five-axis assembly, and graffito and polishing assembly; The single-arm four- or five-axis assembly and the buffing and polishing assembly are respectively installed at opposite ends of the CNC platform; The graffiti polishing assembly includes a base plate, an upper plate, a side plate, a rotary cylinder, a rotary plate, a cantilever, a servo motor, and a rotary disk; The bottom plate and the top plate are respectively installed at the lower and upper ends of the side plate; The rotary cylinder is mounted on the side plate, the rotary plate is mounted on the output shaft of the rotary cylinder, the cantilever is vertically mounted on the rotary plate, the servo motor is mounted on the cantilever, and the rotary disk is mounted on the output shaft of the servo motor. The rotary disk is used to mount the fixture.

2. The automated device for realizing CNC hybrid processes according to claim 1, characterized in that, An angle adjustment rod is also provided at the upper end of the rotary cylinder.

3. The automated device for realizing CNC hybrid processes according to claim 1, characterized in that, The rotary cylinder is also equipped with a pressure adjustment knob.

4. The automated device for realizing CNC hybrid processes according to claim 1, characterized in that, The upper plate is also provided with a limit bolt, the lower end of which is located above the rotating plate and is used to limit the maximum upward rotation angle of the rotating plate.

5. The automated device for realizing CNC hybrid processes according to claim 1, characterized in that, A support plate is also provided between the bottom plate and the side plate.

6. The automated device for realizing CNC hybrid processes according to claim 1, characterized in that, The servo motor is installed inside the motor housing, and the output shaft of the servo motor passes through the cantilever. A bearing is provided between the output shaft and the cantilever. The motor housing is equipped with an electrical connector.

7. The automated device for realizing CNC hybrid processes according to claim 1, characterized in that, The CNC platform is provided with a T-shaped groove; The bottom of the graffiti polishing component is provided with a T-shaped fixing strip; The T-shaped fixing strip is slidably installed in the T-shaped groove, thereby mounting the graffito polishing assembly on the CNC platform.

8. The automated device for realizing CNC hybrid processes according to claim 1, characterized in that, The single-arm four- or five-axis assembly includes a fourth axis assembly and a fifth axis assembly. The fifth axis assembly is mounted on the fourth axis assembly, and the rotation axis of the fourth axis assembly is perpendicular to the rotation axis of the fifth axis assembly.

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