Water cooling mechanism of worm machining whirlwind milling machine

Abstract

The utility model discloses a water cooling mechanism of a worm machining whirlwind milling machine, which comprises a tank body and a circulating assembly arranged at the bottom in the tank body, and the circulating assembly is used for realizing circulating cooling operation of cooling water; the pressure regulating assembly is arranged on one side outside the tank body, the pressure regulating assembly is used for realizing the water pressure stability of cooling water, a filtering module is arranged in the tank body, a cover body is arranged at the upper end of the tank body, and a liquid outlet is formed in one side of the tank body. The utility model belongs to the technical field of machining, and particularly relates to a water cooling mechanism of a worm machining whirlwind milling machine.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical processing technology, and in particular relates to the water cooling mechanism of a worm gear milling machine. Background Technology

[0002] When machining worm gears on a cyclone milling machine, the high-speed cutting between the tool and the workpiece generates a large amount of heat. If the tool is milling the worm gear at a speed of 300-1000 rpm, the temperature in the cutting area will rise sharply. If it is not cooled in time, the tool hardness will decrease, wear will be accelerated, and the machining accuracy and tool life will be affected.

[0003] Worm gears are typically high-precision components used in precision transmission. The heat transferred from cutting to the workpiece causes thermal deformation, leading to deviations in dimensional accuracy and form and position tolerances. This affects the meshing accuracy of the worm and worm wheel, reducing transmission efficiency and stability. In modern production, whirl milling machines are often integrated into production lines with other equipment. Poor heat dissipation can impact the performance and lifespan of surrounding equipment. Water cooling systems help maintain the stable operation of the entire production system; however, existing water cooling systems cannot ensure smooth water flow and cannot adjust the water flow rate according to processing requirements. Utility Model Content

[0004] In response to the above situation, in order to overcome the shortcomings of existing technologies that easily cause cooling water blockage and cannot control the flow rate,

[0005] The technical solution adopted by this utility model is as follows: the water cooling mechanism of the worm gear milling machine includes a tank and a circulation component set at the bottom of the tank, the circulation component being used to realize the circulation cooling operation of cooling water; it also includes a pressure regulating component set on one side of the tank body, the pressure regulating component being used to realize the water pressure stability of the cooling water, a filter module is provided inside the tank body, a cover is provided at the upper end of the tank body, and a drain port is opened on one side of the tank body.

[0006] Furthermore, the circulation assembly includes a fixed column, a turntable, blades, a sealing shell, a base, and a control collar. The fixed column is fixed to the bottom end of the tank body, and the sealing shell is snapped onto the bottom end of the tank body, forming a closed circulation cavity between the sealing shell and the bottom end of the tank body. The turntable is sleeved on the upper end of the fixed column, and the blades are spaced along the central axis of the turntable on the upper end of the turntable. Permanent magnets are spaced at the lower end of the turntable. The base is snapped onto the lower end of the tank body, and a baffle is provided inside the base. The enclosing part of the baffle forms a closed working cavity. A first locking groove is provided in the working cavity, and the control collar is snapped onto the upper end of the first locking groove. A second locking groove is provided between the outer side of the working cavity and the base. A heat exchange plate is snapped onto the upper end of the second locking groove, and a heat exchanger is snapped onto the lower end of the second locking groove. The heat exchange plate is connected to the heat exchanger through a conduit.

[0007] Furthermore, the pressure regulating assembly includes an outer tube, an inner tube, a slider, a sealing cap, and an adjusting rod. The inner tube is fixed to the outside of the drain port and communicates with the inside of the tank. The outer tube is sleeved on the outside of the inner tube, and a closed adsorption cavity is formed between the inner wall of the outer tube and the outer wall of the inner tube. The slider is slidably disposed inside the inner tube. The sealing cap is fixedly connected to the outer tube by a fixing bolt. The adjusting rod is threadedly connected to the sealing cap. One end of the adjusting rod is provided with a pressure plate. A spring is provided between the pressure plate and the slider. The lower end of the inner tube is provided with a through hole one. The slider is provided with a through hole two communicating with the through hole one. The upper part of the outer tube is provided with a liquid outlet. A pressure sensor is provided on the pressure plate near the spring end.

[0008] Furthermore, an inlet is provided on one side of the circulation chamber, and a circulation port is provided on the other side of the circulation chamber. The height of the inlet is lower than that of the circulation port.

[0009] Furthermore, a microprocessor is provided inside the working chamber, and the control collar is electrically connected to the microprocessor via wires, as is the heat exchanger.

[0010] Furthermore, the spring is disposed inside the inner tube, one end of the spring is in contact with the pressure sensor, the other end of the spring is in contact with the slider, and the pressure sensor is electrically connected to the microprocessor through a wire.

[0011] Furthermore, the filter module includes a filter screen, and a fixing groove is provided on the inner wall of the tank. The filter screen is in the shape of an inverted hollow frustum, and the lower end of the filter screen is in contact with the fixing groove.

[0012] Furthermore, the adsorption cavity is filled with several sets of adsorption membranes.

[0013] The beneficial effects of this utility model after adopting the above structure are as follows:

[0014] (1) Through the coordinated linkage between the fixed column, turntable, blade, sealing shell, base and control collar in the circulation assembly and the microprocessor, the hot water and cold water are fully mixed in the circulation chamber of the tank, thereby reducing the temperature of the cooling water.

[0015] (2) The flow rate of cooling water is adjusted according to processing requirements by linking the outer tube, inner tube, slider, sealing cover, and adjusting rod of the pressure regulating assembly with the pressure sensor and microprocessor. At the same time, a pressure sensor is installed to monitor the pressure in the pipeline in real time and to issue an alarm in time when the pressure is abnormal. Attached Figure Description

[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is an exploded view of the overall structure of this utility model;

[0019] Figure 3 This is a half-sectional schematic diagram of the overall structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of this utility model;

[0021] Figure 5 This is a partial cross-sectional view of the structure of this utility model. Figure 1 ;

[0022] Figure 6 This is a partial cross-sectional view of the structure of this utility model. Figure 2 ;

[0023] Figure 7 This is a partial cross-sectional view of the structure of this utility model. Figure 3 ;

[0024] Figure 8 This is a partial cross-sectional view of the structure of this utility model. Figure 4 ; .

[0025] In the attached diagram: 1. Tank body, 2. Cover, 3. Drain outlet, 4. Fixed column, 5. Turntable, 6. Blade, 7. Sealing shell, 8. Base, 9. Control collar, 10. Permanent magnet, 11. Enclosure, 12. Positioning slot one, 13. Positioning slot two, 14. Heat exchange plate, 15. Heat exchanger, 16. Inlet, 17. Circulation port, 18. Outer pipe, 19. Inner pipe, 20. Slider, 21. Sealing cover, 22. Adjusting rod, 23. Pressure plate, 24. Spring, 25. Through hole one, 26. Through hole two, 27. Outlet, 28. Pressure sensor, 29. Filter screen. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] like Figure 1-5 As shown, the water cooling mechanism of the worm gear milling machine includes a tank 1 and a circulation component located at the bottom of the tank 1. The circulation component is used to realize the circulation and cooling operation of cooling water. It also includes a pressure regulating component located on the outside of the tank 1. The pressure regulating component is used to realize the water pressure stability of the cooling water. A filter module is provided inside the tank 1. A cover 2 is provided at the upper end of the tank 1. A drain port 3 is opened on one side of the tank 1.

[0029] like Figure 2-3 As shown in Figures 4-5-6-7-8, the circulation assembly includes a fixed column 4, a turntable 5, blades 6, a sealing shell 7, a base 8, and a control collar 9. The fixed column 4 is fixed to the bottom of the tank body 1, and the sealing shell 7 is snapped onto the bottom of the tank body 1, forming a closed circulation chamber between the sealing shell 7 and the bottom of the tank body 1. The turntable 5 is sleeved on the upper end of the fixed column 4, and the blades 6 are spaced along the central axis of the turntable 5 on the upper end of the turntable 5. Permanent magnets 10 are spaced at the lower end of the turntable 5. The base 8 is fitted at the lower end of the tank body 1. The base 8 has a baffle 11 inside. The baffle 11 forms a closed working chamber. The working chamber has a first locking groove 12. The control collar 9 is fitted at the upper end of the first locking groove 12. The working chamber is fitted at the outer side and the base 8. The upper end of the second locking groove 13 is fitted with a heat exchange plate 14. The lower end of the second locking groove 13 is fitted with a heat exchanger 15. The heat exchange plate 14 is connected to the heat exchanger 15 through a conduit.

[0030] The circulation chamber has an inlet 16 on one side and a circulation port 17 on the other side. The inlet 16 is lower than the circulation port 17. The working chamber is equipped with a microprocessor. The control collar 9 is electrically connected to the microprocessor through wires. The heat exchanger 15 is electrically connected to the microprocessor through wires. The hot and cold water are fully mixed by the circulation in the circulation chamber driven by magnetic force in the tank 1, thereby reducing the temperature of the cooling water.

[0031] like Figure 2-3As shown in Figure 4-5, the pressure regulating assembly includes an outer tube 18, an inner tube 19, a slider 20, a sealing cap 21, and an adjusting rod 22. The inner tube 19 is fixed to the outside of the drain port 3 and communicates with the inside of the tank body 1. The outer tube 18 is sleeved on the outside of the inner tube 19, and a closed adsorption cavity is formed between the inner wall of the outer tube 18 and the outer wall of the inner tube 19. The slider 20 is slidably disposed inside the inner tube 19. The sealing cap 21 is fixedly connected to the outer tube 18 by a fixing bolt. The adjusting rod 22 is threadedly connected to the sealing cap 21. One end of the adjusting rod 22 is provided with a pressure plate 23. A spring 24 is provided between the pressure plate 23 and the slider 20. The lower end of the inner tube 19 is provided with a through hole 25. The slider 20 is provided with a through hole 26 that communicates with the through hole 25. The upper part of the outer tube 18 is provided with a liquid outlet 27. A pressure sensor 28 is provided at the end of the pressure plate 23 near the spring 24.

[0032] The spring 24 is located inside the inner tube 19. One end of the spring 24 contacts the pressure sensor 28, and the other end contacts the slider 20. The pressure sensor 28 is electrically connected to the microprocessor via wires. The filter module includes a filter screen 29. A fixing groove is provided on the inner wall of the tank 1. The filter screen 29 is in the shape of an inverted hollow frustum, and its lower end contacts the fixing groove. The adsorption chamber is filled with several sets of adsorption membranes. The flow rate of cooling water is adjusted according to processing requirements. At the same time, the pressure sensor 28 is installed to monitor the pressure in the pipeline in real time and to promptly alarm when the pressure is abnormal.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents. In conclusion, if those skilled in the art, inspired by this description, design similar structural methods and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A water-cooling mechanism for a worm gear milling machine, characterized in that: It includes a tank (1) and a circulation component located at the bottom of the tank (1), the circulation component being used to realize the circulation cooling operation of cooling water; it also includes a pressure regulating component located on the outside of the tank (1), the pressure regulating component being used to realize the water pressure stability of the cooling water, a filter module being provided inside the tank (1), a cover (2) being provided at the upper end of the tank (1), and a drain port (3) being provided on one side of the tank (1).

2. The water-cooling mechanism of the worm gear machining cyclone milling machine according to claim 1, characterized in that: The circulation assembly includes a fixed column (4), a turntable (5), blades (6), a sealing shell (7), a base (8), and a control collar (9). The fixed column (4) is fixed to the bottom of the tank (1), and the sealing shell (7) is snapped onto the bottom of the tank (1). A closed circulation cavity is formed between the sealing shell (7) and the bottom of the tank (1). The turntable (5) is sleeved on the upper end of the fixed column (4). The blades (6) are spaced along the central axis of the turntable (5) on the upper end of the turntable (5). Permanent magnets (10) are spaced at the lower end of the turntable (5). The base (9) 8) The base (8) is fitted at the lower end of the tank (1). The base (8) is equipped with a baffle (11). The baffle (11) forms a closed working chamber. The working chamber is equipped with a first slot (12). The control collar (9) is fitted at the upper end of the first slot (12). The working chamber is equipped with a second slot (13) between the outside of the working chamber and the base (8). The upper end of the second slot (13) is fitted with a heat exchange plate (14). The lower end of the second slot (13) is fitted with a heat exchanger (15). The heat exchange plate (14) is connected to the heat exchanger (15) through a conduit.

3. The water-cooling mechanism of the worm gear machining milling machine according to claim 2, characterized in that: The circulation chamber has an inlet (16) on one side and a circulation port (17) on the other side. The height of the inlet (16) is lower than that of the circulation port (17).

4. The water-cooling mechanism of the worm gear machining cyclone milling machine according to claim 2, characterized in that: The working chamber is equipped with a microprocessor. The control collar (9) is electrically connected to the microprocessor via a wire, and the heat exchanger (15) is electrically connected to the microprocessor via a wire.

5. The water-cooling mechanism of the worm gear machining cyclone milling machine according to claim 1, characterized in that: The pressure regulating assembly includes an outer tube (18), an inner tube (19), a slider (20), a sealing cap (21), and an adjusting rod (22). The inner tube (19) is fixed to the outside of the drain port (3) and communicates with the inside of the tank (1). The outer tube (18) is sleeved on the outside of the inner tube (19), and a closed adsorption cavity is formed between the inner wall of the outer tube (18) and the outer wall of the inner tube (19). The slider (20) is slidably disposed inside the inner tube (19). The sealing cap (21) is fixed to the outer tube (18) by a fixing bolt. The adjustment rod (22) is threaded onto the sealing cover (21). One end of the adjustment rod (22) is provided with a pressure plate (23). A spring (24) is provided between the pressure plate (23) and the slider (20). The lower end of the inner tube (19) is provided with a through hole (25). The slider (20) is provided with a through hole (26) that communicates with the through hole (25). The upper part of the outer tube (18) is provided with an outlet (27). A pressure sensor (28) is provided at the end of the pressure plate (23) near the spring (24).

6. The water-cooling mechanism of the worm gear machining milling machine according to claim 5, characterized in that: The spring (24) is located inside the inner tube (19). One end of the spring (24) is in contact with the pressure sensor (28), and the other end of the spring (24) is in contact with the slider (20). The pressure sensor (28) is electrically connected to the microprocessor through a wire.

7. The water-cooling mechanism of the worm gear machining cyclone milling machine according to claim 1, characterized in that: The filter module includes a filter screen (29), and a fixing groove is provided on the inner wall of the tank (1). The filter screen (29) is in the shape of an inverted hollow frustum, and the lower end of the filter screen (29) is in contact with the fixing groove.

8. The water-cooling mechanism of the worm gear machining milling machine according to claim 5, characterized in that: The adsorption chamber is filled with several sets of adsorption membranes.

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