Surface deburring device for metal product machining

Abstract

The utility model discloses a surface deburring device for metal product processing, which comprises a lifting base, a working table, a clamping seat, an upper frame, a top seat, an adjusting seat and a grinding roller, the working table is arranged right above the lifting base, the clamping seat is arranged on the surface of the working table, the upper frame is arranged above the working table, the top seat is arranged on the upper frame, and the adjusting seat is arranged on the upper frame. The bottom end of the upper frame is fixed to the edges of the two sides of the surface of the lifting base, a top base is arranged in the middle of the bottom face of the upper frame, adjusting bases are arranged on the two sides of the lower portion of the top base, and a grinding roller is arranged between the lower portions of the inner sides of the two adjusting bases. According to the surface deburring device for metal product machining, sweeps generated in the machining process can be automatically or regularly cleaned through the scrap self-cleaning structure, the situation that due to accumulation of the sweeps, frequent manual shutdown for cleaning is needed is avoided, the non-production time is shortened, the device can continuously and stably operate, and therefore the overall machining efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to metal product processing equipment technical field, concretely relates to a surface deburring device for metal product processing. BACKGROUND

[0002] Metal products are collectively referred to as various products made of metal as the main material through casting, forging, stamping, welding, machining and other processes. They are widely used in various fields such as industry, agriculture, construction, transportation and daily life, and metal product processing involves multiple steps and processes, aiming to transform metal materials into products with specific shape, size and performance, or to process and handle their surfaces.

[0003] The existing surface deburring device for metal product processing does not have a waste chip self-cleaning structure during use, such as the surface deburring device for metal processing disclosed in application No. CN202222494147.3. The existing surface deburring device for metal product processing generally lacks a waste chip self-cleaning structure, which causes the waste chip generated during processing to accumulate inside the device or in the working area, affecting the processing efficiency and device life. If the waste chip is not cleaned in time, it may adhere to the grinding roller or the workpiece surface, causing insufficient contact between the grinding roller and the workpiece, reducing the deburring effect. The operator needs to manually clean the waste chip regularly, increasing the non-production time and reducing the overall processing efficiency.

[0004] Therefore, it is necessary to invent a surface deburring device for metal product processing to solve the above problems. UTILITY MODEL CONTENT

[0005] The utility model aims to provide a surface deburring device for metal product processing to solve the problem of not having a waste chip self-cleaning structure during use.

[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: a surface deburring device for metal product processing, comprising a lifting base, a workbench, a clamping seat, an upper shelf, a top seat, an adjusting seat and a grinding roller, a workbench is installed above the lifting base, a clamping seat is arranged on the surface of the workbench, an upper shelf is arranged above the workbench, the bottom end of the upper shelf is fixed to the surface of the lifting base on both sides, a top seat is arranged in the middle of the bottom surface of the upper shelf, adjusting seats are arranged on both sides below the top seat, and a grinding roller is arranged between the inner sides of the two adjusting seats.

[0007] Preferably, a discharge plate is installed in the middle of the surface of the workbench, a plurality of discharge openings are formed in the surface of the discharge plate, and a bracket foot is arranged at each corner of the bottom edge of the discharge plate.

[0008] Preferably, the workbench has a feeding chamber in the middle, and the inner wall of the feeding chamber is fixedly provided with a frame base matching the size of the frame legs at the middle of the four corners. A waste drawer is installed inside the lower part of the feeding chamber, and the waste drawer can be pulled out from one side of the outer wall of the workbench.

[0009] Preferably, the clamping seats are fixedly installed on the four edges of the workbench, and a cylinder seat is installed on both sides of the outer wall of each clamping seat. A telescopic rod is installed at the output end of the cylinder seat, and a clamping plate is provided at the end of the telescopic rod.

[0010] Preferably, a movable groove is provided in the middle of the inner top surface of the upper frame, and a reciprocating screw is installed in the middle of the movable groove. One end of the reciprocating screw is connected to an external motor to drive its rotation. The reciprocating screw passes through the middle of the top surface of the top seat, and the rotation of the reciprocating screw drives the top seat to move.

[0011] Preferably, the top two sides of the adjusting seat are provided with several adjusting plates, which are respectively fixed to the bottom two sides and the middle of the top seat. The top of the adjusting seat is installed on the adjusting plates by fixing bolts. The bottom two sides of the adjusting seat are provided with protrusions, and a magnetic mounting groove is opened on one side of the outer wall of the protrusion.

[0012] Preferably, a brush head is slidably installed in the middle of the magnetic mounting groove, and the top of the brush head is a magnetic block, the shape of which matches the size of the magnetic mounting groove on the side of the protrusion.

[0013] Preferably, one end of the grinding roller is provided with a detachable bolt, and the detachable bolt passes through the middle of one side of the bottom end of the adjusting plate and enters one end of the grinding roller. The other end of the grinding roller is rotatably connected by a gear, and the gear is located on the lower side of the outer wall of the other adjusting plate. An external motor is installed on one side of the gear, and the external motor is located on the inner side of the adjusting plate. Dust covers are provided on the outer sides of both the gear and the external motor.

[0014] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0015] This surface deburring device for metal product processing is connected to the top seat via an adjusting plate and fixing bolts, allowing the height of the grinding rollers and the distance between them to be adjusted according to actual processing needs. This flexible adjustment method improves the adaptability of the device to metal product surface processing, and enhances the versatility and precision of the processing.

[0016] The self-cleaning structure for waste chips can automatically or periodically clean up the waste chips generated during processing, avoiding the need for frequent manual shutdowns for cleaning due to waste chip accumulation, reducing non-productive time, and enabling the equipment to operate continuously and stably, thereby improving overall processing efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the overall structure of the workbench of this utility model;

[0019] Figure 3 This is a schematic diagram of the clamping base structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the shelf structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the grinding roller and brush head structure of this utility model.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Lifting base; 2. Workbench; 201. Feeding plate; 202. Frame legs; 203. Frame base; 204. Scrap drawer; 3. Clamping seat; 301. Cylinder seat; 302. Telescopic rod; 303. Clamping plate; 4. Upper frame; 401. Moving slot; 402. Reciprocating screw; 5. Top seat; 6. Adjusting seat; 601. Adjusting plate; 602. Fixing bolt; 603. Protrusion; 604. Magnetic mounting slot; 605. Brush head; 7. Grinding roller; 701. Removable bolt; 702. Gear; 703. Dust cover. Detailed Implementation

[0024] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0025] This utility model provides, for example Figures 1-5The device shown is a surface deburring device for metal product processing, including a lifting base 1, a worktable 2, a clamping seat 3, an upper frame 4, and a top seat 5. The worktable 2 is installed directly above the lifting base 1. A feeding plate 201 is installed in the middle of the surface of the worktable 2. The surface of the feeding plate 201 has several feeding ports. The four corners of the bottom edge of the feeding plate 201 are provided with support legs 202. A feeding cavity is opened in the middle of the worktable 2. The inner wall of the feeding cavity is fixedly provided with a support seat 203 that matches the size of the support legs 202 at the four corners. A scrap drawer 204 is installed at the bottom of the inside of the feeding cavity. The scrap drawer 204 can be pulled out from one side of the outer wall of the worktable 2. A clamping seat is provided on the surface of the worktable 2. 3. The clamping seats 3 are fixedly installed on the four edges of the workbench 2. Each clamping seat 3 has a cylinder seat 301 installed on both sides of its outer wall. The output end of the cylinder seat 301 is equipped with a telescopic rod 302. The end of the telescopic rod 302 is equipped with a clamping plate 303. The upper frame 4 is installed above the workbench 2. The bottom end of the upper frame 4 is fixed to the two edges of the surface of the lifting base 1. The upper frame 4 has a moving groove 401 in the middle of its inner top surface. A reciprocating screw 402 is installed in the middle of the moving groove 401. One end of the reciprocating screw 402 is connected to an external motor to drive its rotation. The reciprocating screw 402 passes through the middle of the top surface of the top seat 5, and the rotation of the reciprocating screw 402 drives the top seat 5 to move.

[0026] A top seat 5 is located in the center of the bottom surface of the upper shelf 4. Adjustment seats 6 are located on both sides below the top seat 5. Several adjustment plates 601 are located on both sides of the top of each adjustment seat 6. The adjustment plates 601 are fixed to the bottom sides and center of the top seat 5. The top of the adjustment seat 6 is mounted on the adjustment plates 601 by fixing bolts 602. Protrusions 603 are located on both sides of the bottom of the adjustment seat 6. A magnetic mounting groove 604 is formed on one side of the outer wall of the protrusion 603. A brush head 605 is slidably installed in the center of the magnetic mounting groove 604. The top of the brush head 605 is a magnetic block, and its shape is similar to... The magnetic mounting groove 604 on the side of the protrusion 603 is matched in size. A grinding roller 7 is provided between the inner lower sides of the two adjusting seats 6. A detachable bolt 701 is provided at one end of the grinding roller 7. The detachable bolt 701 passes through the middle of the bottom side of the adjusting plate 6 and enters into one end of the grinding roller 7. The other end of the grinding roller 7 is rotatably connected by a gear 702. The gear 702 is located on the lower side of the outer wall of the other adjusting plate 6. An external motor is installed on one side of the gear 702. The external motor is located on the inner side of the adjusting plate 6. Dust covers 703 are provided on the outer sides of both the gear 702 and the external motor.

[0027] The cylinder base 301 and motor mentioned above are existing technology products, and their specific structures and functions will not be described in detail here.

[0028] The working principle of this practical application is as follows:

[0029] Refer to the instruction manual appendix Figures 1-5For this type of surface deburring device for metal product processing, the base 1 is first raised and lowered via a pneumatic rod, motor drive, or other mechanical structure to adjust the height of the worktable 2 to accommodate different operating heights. The worktable 2 is used to place the metal product to be processed, and its surface is equipped with clamping seats 3 to fix the workpiece. The clamping seats 3 are distributed on the four edges of the worktable 2, and each clamping seat 3 has a cylinder seat 301 installed on both sides of its outer wall. The cylinder seat 301 drives the telescopic rod 302 to move, so that the clamping plate 303 clamps the metal product, ensuring that the workpiece remains stable during processing. A reciprocating screw 402 is installed in the moving groove 401 in the middle of the inner top surface of the upper frame 4. The reciprocating screw 402 is driven to rotate by an external motor. The reciprocating screw 402 passes through the middle of the top surface of the top seat 5, and its rotation drives the top seat 5 to move within the moving groove 401. The movement of the top seat 5 further drives the adjusting seat 6 and the grinding roller 7 to move, so that the grinding roller 7 grinds the surface of the metal product. The grinding roller 7 is used for all-round deburring. One end of the grinding roller 7 is fixed to the adjusting seat 6 by a detachable bolt 701, and the other end is connected to an external motor by a gear 702. The external motor drives the gear 702 to rotate, which in turn drives the grinding roller 7 to rotate, thus deburring the surface of the metal product. The moving direction of the grinding roller 7 can be adjusted by the reciprocating screw 402 to meet the deburring requirements of the workpiece. The feed plate 201 and the waste drawer 204 on the surface of the worktable 2 are used to collect the waste and burrs generated during the processing. The feed port on the surface of the feed plate 201 allows the waste to fall smoothly into the waste drawer 204, keeping the working environment clean. The protrusion 603 at the bottom of the adjusting seat 6 is provided with a magnetic mounting groove 604 for mounting the brush head 605. The magnetic block on the top of the brush head 605 matches the magnetic mounting groove 604 to realize the quick installation and removal of the brush head. The brush head 605 can be used for auxiliary cleaning before or after the grinding roller 7 deburring, improving the processing quality.

[0030] When using this device, first adjust the position of the clamping seat 3 and the spacing of the clamping plate 303 according to the size and shape of the metal product to ensure that the workpiece can be clamped. Start the lifting base 1 and adjust the height of the worktable 2 to a suitable position. Ensure that the magnetic block at the brush head 605 is tightly fitted with the magnetic mounting groove 604. Place the metal product on the clamping seat 3, start the cylinder seat 301 to extend the telescopic rod 302, and clamp the workpiece with the clamping plate 303. Check whether the workpiece is firmly clamped to ensure that it will not move during processing. Start the external motor to drive the reciprocating screw 402 to rotate, so that the top seat 5 and the adjusting seat 6 drive the grinding roller 7 to move to a suitable processing position. At the same time, start the motor connected to the grinding roller 7. An external motor rotates the grinding roller 7 to deburr the surface of the metal product. The moving speed and rotation speed of the grinding roller 7 are adjusted according to the processing requirements. If a brush head 605 is needed to assist in deburring, it can be used before or after the grinding roller 7 is processed. The waste and burrs generated during the processing will fall into the waste drawer 204 through the feed plate 201. The waste drawer 204 should be cleaned regularly to keep the working environment clean. After processing is completed, all motors and cylinder seats 301 are turned off to stop the grinding roller 7 from rotating. The clamping plate 303 releases the workpiece and removes the processed metal product. Check whether its surface is smooth and free of burrs. If other metal products need to be processed, the above steps can be repeated.

Claims

1. A surface deburring device for metal product processing, comprising a lifting base (1), a worktable (2), a clamping seat (3), an upper frame (4), a top seat (5), an adjusting seat (6), and a grinding roller (7), characterized in that, A workbench (2) is installed directly above the lifting base (1). A clamping seat (3) is provided on the surface of the workbench (2). An upper frame (4) is provided above the workbench (2). The bottom end of the upper frame (4) is fixed to the two sides of the surface of the lifting base (1). A top seat (5) is provided in the middle of the bottom surface of the upper frame (4). Adjustment seats (6) are provided on both sides below the top seat (5). A grinding roller (7) is provided between the inner sides of the two adjustment seats (6).

2. The surface deburring device for metal product processing according to claim 1, characterized in that: A feeding plate (201) is installed in the middle of the surface of the workbench (2). The surface of the feeding plate (201) has several feeding ports. The four corners of the bottom edge of the feeding plate (201) are provided with support legs (202).

3. The surface deburring device for metal product processing according to claim 2, characterized in that: The workbench (2) has a feeding chamber in the middle. The inner wall of the feeding chamber is fixedly provided with a frame base (203) that matches the size of the frame leg (202). A waste drawer (204) is installed in the lower part of the inner wall of the feeding chamber. The waste drawer (204) can be pulled out from one side of the outer wall of the workbench (2).

4. The surface deburring device for metal product processing according to claim 1, characterized in that: The clamping seats (3) are fixedly installed on the four edges of the workbench (2). Each clamping seat (3) has a cylinder seat (301) installed on both sides of its outer wall. The output end of the cylinder seat (301) is equipped with a telescopic rod (302), and the end of the telescopic rod (302) is provided with a clamping plate (303).

5. The surface deburring device for metal product processing according to claim 1, characterized in that: The upper frame (4) has a moving groove (401) in the middle of its inner top surface. A reciprocating screw (402) is installed in the middle of the moving groove (401). One end of the reciprocating screw (402) is connected to an external motor to drive its rotation. The reciprocating screw (402) passes through the middle of the top surface of the top seat (5), and the rotation of the reciprocating screw (402) drives the top seat (5) to move.

6. The surface deburring device for metal product processing according to claim 1, characterized in that: The top of the adjusting seat (6) is provided with several adjusting plates (601) on both sides. The adjusting plates (601) are fixed to the bottom sides and the middle of the top seat (5). The top of the adjusting seat (6) is installed on the adjusting plates (601) by fixing bolts (602). The bottom of the adjusting seat (6) is provided with protrusions (603) on both sides. The outer wall of the protrusions (603) is provided with a magnetic mounting groove (604) on one side.

7. The surface deburring device for metal product processing according to claim 6, characterized in that: A brush head (605) is slidably installed in the middle of the magnetic mounting groove (604). The top of the brush head (605) is a magnetic block, and its shape matches the size of the magnetic mounting groove (604) on the side of the protrusion (603).

8. The surface deburring device for metal product processing according to claim 1, characterized in that: One end of the grinding roller (7) is provided with a detachable bolt (701), and the detachable bolt (701) passes through the middle of the bottom side of the adjusting seat (6) and enters into one end of the grinding roller (7). The other end of the grinding roller (7) is rotatably connected by a gear (702), and the gear (702) is located on the lower side of the outer wall of the adjusting seat (6) on the other side. An external motor is installed on one side of the gear (702), and the external motor is located on the inner side of the adjusting seat (6). Dust covers (703) are provided on the outer sides of both the gear (702) and the external motor.

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