Anti-static flow line processing device for reel
By integrating a positioning bracket and a grinding disc into a roll anti-static runout treatment device, automated clamping and precise grinding are achieved, solving the problems of high error rate and low efficiency caused by manual operation, and improving the stability and quality of roll surface treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2026-04-07
AI Technical Summary
In existing technologies, the treatment of static current patterns on the surface of rollers relies on manual operation, which results in a high error rate, low efficiency, and a tendency to over-polish, affecting product quality.
A roll anti-static current pattern treatment device is designed. The positioning bracket and the grinding disc are integrated into the main frame. The device uses a servo motor and a dual-axis output motor to achieve automated clamping and grinding. The scale lines and anti-slip plates ensure precise control.
This improved the stability and efficiency of the processing, avoided over-grinding, ensured high precision and consistency in the surface treatment of the roll, and enhanced product quality.
Smart Images

Figure CN224088679U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to reel processing technical field, concretely is a reel anti -static flow pattern processing device. BACKGROUND
[0002] The reel is a device for winding, storing or supporting flexible materials, and its form and function differ in different fields. In modern industry, the reel refers to a tool for winding wire, film, film and other materials, and has the functions of storage and protection. In particular, the plastic reel needs to be treated for anti-static flow lines after production and molding. The main reason for anti-static flow line treatment is to solve the problem of static accumulation in production and application, and to optimize the surface performance to improve the processing quality. Plastic reels are prone to static electricity during winding and unwinding due to friction, which causes the film or wire to be adsorbed too tightly, affecting normal release and use. Static electricity also adsorbs dust and impurities in the environment, reducing the cleanliness of printed or packaged products. If the plastic reel has static electricity or insufficient polarity, it will interfere with the flow of ink or coating, forming a corrugated mark, and also producing flow lines, resulting in uneven surface, poor adhesion, and low surface energy, which can cause the printed or coated product to fall off.
[0003] In the prior art, the surface static flow line phenomenon of the reel is generally treated by removing the flow lines through surface polishing. A turntable made of static electricity removal material is used as the table surface, and a motor structure connected to the shaft at the bottom of the turntable is used as the driving force for rotation. Workers can hold the reel and contact the static electricity removal material on the surface of the rotating turntable to complete the flow line treatment of the reel surface.
[0004] The above-mentioned prior art has obvious beneficial effects, but still has some deficiencies:
[0005] In the above-mentioned prior art, the turntable made of static electricity removal material is rotated to polish the surface of the attached reel, thereby achieving the effect of synchronous static electricity removal and flow line removal. However, the polishing process is only realized by worker operation, and the contact process with the static electricity removal material requires precise attachment force with the turntable. In the static electricity removal process, the turntable and the reel surface are rubbed for a long time, and the worker cannot maintain the holding posture for a long time. This makes the fault tolerance of this type of processing process low, which can cause the reel surface to be polished excessively, affecting normal use and quality. Therefore, a reel anti-static flow line treatment device is proposed. UTILITY MODEL CONTENTS
[0006] In view of the deficiencies of the prior art, the reel anti-static flow pattern processing device is formed as a whole by combining the positioning support 3 and the polishing disc 2 in the main frame 1, so that the clamping part of the positioning support 3 replaces manual work, the polishing process is stably and accurately realized through the scale, and the fault tolerance and efficiency are improved.
[0007] To achieve the above object, the reel anti-static flow pattern processing device comprises a main frame, the top surface of the main frame is provided with a polishing disc, one side of the top of the polishing disc is provided with a positioning support, the positioning support comprises a connecting frame, the bottom end of the connecting frame is connected with a sleeve frame, the inside center of the connecting frame is provided with a servo motor, the bottom end center of the servo motor is connected with a threaded rod, the bottom end of the threaded rod is connected with an extension rod, one side of the outer wall of the extension rod is provided with a scale line, the bottom end of the extension rod is connected with a clamping frame, the bottom end center of the clamping frame is embedded with a double-shaft motor, the two ends of the double-shaft motor are connected with threaded shafts, one end of the threaded shafts is sleeved with a clamping plate, and one side of the inner wall of the clamping plate is attached with an anti-skid piece.
[0008] Preferably, the clamping plate and the double-shaft motor at the two ends thereof constitute a transmission structure through the threaded shafts, and the clamping plate is symmetrically distributed along the two ends of the clamping frame.
[0009] Preferably, the clamping frame and the sleeve frame constitute a lifting structure through the extension rod and the threaded rod, and the scale lines are equidistantly arranged along one side of the outer wall of the extension rod.
[0010] Preferably, the main frame comprises a bottom frame, one side of the bottom surface of the bottom frame is embedded with a polishing disc, the other side of the bottom surface of the bottom frame is provided with an electric control box, one side of the top surface of the bottom frame is connected with a structural arm, and the top end of the structural arm is connected with a connecting frame.
[0011] Preferably, the connecting frame is fixed with the bottom frame through the structural arm, and a cable is arranged in the structural arm and electrically connected with the electric control box.
[0012] Preferably, the polishing disc comprises a base disc, the bottom end axis of the base disc is connected with a connecting shaft, the bottom end of the connecting shaft is connected with a main motor, the main motor is fixed in the bottom frame, and the top surface of the base disc is provided with an electrostatic removal layer.
[0013] Preferably, the base disc and the bottom frame constitute a rotating structure through the connecting shaft and the main motor, and the electrostatic removal layer is uniformly distributed along the top surface of the base disc.
[0014] Compared with the prior art, the reel anti-static flow pattern processing device has the following beneficial effects:
[0015] 1. The utility model discloses a replace artificial through adjustable telescopic link and clamping frame, through the scale line distribution of telescopic link outer wall, can keep accurate controllable in the lifting process, thereby avoid the instability of the flow line processing process caused by the overfitting of the reel clamped by the bottom clamping frame and the static electricity removal layer, influence reel normal product quality, and through the antiskid piece of clamping plate inner wall steady clamping, form high-precision adjustable and stable processing process.
[0016] 2. In the processing process, the positioning support connected by the bottom frame and the structure arm carried, and the polishing disc provided on the other side provides structural stability, and the control box at the bottom provides power support for equipment use.
[0017] 3. The base disc rotates and polishes in the bottom frame through the main motor connected at the bottom, and the top surface static electricity removal layer provides static electricity removal and flow line processing process for the polished reel, keeps using large area polishing treatment, keeps the stability of flow line processing process.
[0018] The other features and advantages of the utility model will be described in the subsequent specification, and part becomes obvious from the specification, or is understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained through the structure indicated in the specification, claims and drawings. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the three-dimensional structure schematic view of the utility model main frame;
[0020] Figure 2 It is the three-dimensional structure schematic view of the utility model polishing disc;
[0021] Figure 3 It is the three-dimensional structure schematic view of the utility model positioning support;
[0022] Figure 4 It is the schematic view of the inside structure of the clamping frame in the positioning support.
[0023] In the drawing: 1, main frame;101, bottom frame;102, control box;103, structure arm;2, polishing disc;201, base disc;202, link shaft;203, main motor;204, static electricity removal layer;3, positioning support;301, link frame;302, sleeve frame;303, servo motor;304, threaded rod;305, telescopic link;306, scale line;307, clamping frame;308, double-shaft motor;309, threaded shaft;310, clamping plate;311, antiskid piece. DETAILED DESCRIPTION
[0024] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0025] Please refer to Figures 1-4 The reel anti-static flow line processing device comprises a main frame 1, the top surface of the main frame 1 is provided with a polishing disc 2, one side of the top of the polishing disc 2 is provided with a positioning support 3, the main frame 1 comprises a bottom frame 101, the bottom surface of the bottom frame 101 is embedded with the polishing disc 2, the bottom surface of the bottom frame 101 is provided with an electric control box 102, one side of the top surface of the bottom frame 101 is connected with a structural arm 103, and the top end of the structural arm 103 is connected with a connecting frame 301.
[0026] As Figures 1-3 shown, the processing device in the present application is similar in structure to the existing flow line processing device, and the main improvement of the present application lies in that the positioning support 3 and the polishing disc 2 are combined and integrated in the main frame 1 to form a whole, so that the clamping part of the positioning support 3 replaces manual work, and the polishing process can be stably and accurately realized through the scale, and the fault tolerance and efficiency are improved; in the present application, the double-shaft motor 308 and the servo motor 303 are all prior art, when the static flow line processing device is used, the user can first place the reel to be processed on the bottom frame 101 and align the center of the reel with the positioning support 3 on the top, and in the processing process, the positioning support 3 connected by the bottom frame 101 and the structural arm 103 and the polishing disc 2 arranged on the other side provide structural stability, and the electric control box 102 at the bottom provides power support for the use of the equipment.
[0027] As Figure 2 shown, the polishing disc 2 comprises a base disc 201, the bottom end axis of the base disc 201 is connected with a connecting shaft 202, the bottom end of the connecting shaft 202 is connected with a main motor 203, the main motor 203 is fixed in the inside of the bottom frame 101, and the top surface of the base disc 201 is provided with an electrostatic removal layer 204; after the reel is placed on the top surface of the bottom frame 101 and clamped and positioned by the positioning support 3, the reel is in contact with the top surface of the base disc 201, at this time, the main motor 203 at the bottom of the base disc 201 is driven to rotate, so that the surface of the reel is polished and processed; the base disc 201 is rotated and polished in the bottom frame 101 by the main motor 203 connected at the bottom, the electrostatic removal layer 204 on the top surface provides electrostatic removal and flow line processing for the polished reel, a large area of polishing is maintained, and the flow line processing process is stable.
[0028] As Figures 3-4 The positioning support 3 includes a connecting frame 301, and the bottom end of the connecting frame 301 is connected with a sleeve frame 302; the inside center of the connecting frame 301 is provided with a servo motor 303; the bottom end center of the servo motor 303 is connected with a threaded rod 304; the bottom end of the threaded rod 304 is connected with an extension rod 305; the outer wall of the extension rod 305 is provided with a scale line 306; the bottom end of the extension rod 305 is connected with a clamping frame 307; the bottom end center of the clamping frame 307 is embedded with a double-shaft motor 308; the two ends of the double-shaft motor 308 are connected with threaded shafts 309; one end of the threaded shaft 309 is sleeved with a clamping plate 310; the inner wall of the clamping plate 310 is attached with an anti-skid piece 311; when the anti-static and flow line treatment of the reel is carried out, the servo motor 303 is driven to rotate the threaded rod 304 connected with the servo motor 303; the threaded rod 304 at the bottom end is lowered and driven along the sleeve frame 302; when the clamping frame 307 is lowered to the reel position, the double-shaft motor 308 drives the threaded shafts 309 at both ends to rotate simultaneously, and controls the clamping plate 310 at both ends to be synchronously driven, so as to stably clamp the reel; at this time, the operator can confirm the size of the extension through the scale line 306, and can carry out the polishing treatment by attaching the clamped reel to the surface of the polishing disc 2; the treatment device replaces the manual work through the adjustable extension rod 305 and the clamping frame 307; the scale line 306 distributed on the outer wall of the extension rod 305 can keep the lifting process accurate and controllable, so as to avoid the instability of the flow line treatment process caused by the excessive attachment of the reel clamped by the bottom clamping frame 307 to the static electricity removing layer 204, and to avoid the influence on the normal product quality of the reel; the clamping is stabilized through the anti-skid piece 311 on the inner wall of the clamping plate 310, so as to form a high-precision adjustable and stable treatment process.
[0029] Obviously, the above embodiments of the utility model are only examples for clearly explaining the utility model, and are not the limitation of the embodiments of the utility model. For ordinary skilled in the art, other different forms of changes or changes can be made on the basis of the above description. Here, all the embodiments are not enumerated. Any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model claims.
Claims
1. A device for treating static current ripples on a reel, comprising a main frame (1), characterized in that, A grinding disc (2) is provided on the top surface of the main frame (1), and a positioning bracket (3) is provided on one side of the top of the grinding disc (2). The positioning bracket (3) includes a connecting frame (301), and a sleeve frame (302) is connected to the bottom end of the connecting frame (301). A servo motor (303) is provided at the center inside the connecting frame (301), and a threaded rod (304) is connected to the center of the bottom end of the servo motor (303). A telescopic rod is connected to the bottom end of the threaded rod (304). (305) A scale line (306) is provided on one side of the outer wall of the telescopic rod (305). A clamping frame (307) is connected to the bottom end of the telescopic rod (305). A dual-shaft output motor (308) is embedded in the center of the bottom end of the clamping frame (307). Threaded shafts (309) are connected to both ends of the dual-shaft output motor (308). A clamping plate (310) is sleeved on one end of the threaded shaft (309). An anti-slip sheet (311) is attached to one side of the inner wall of the clamping plate (310).
2. The anti-static ripple treatment device for a reel according to claim 1, characterized in that, The clamping plate (310) forms a transmission structure with the two ends of the dual-shaft output motor (308) through the threaded shaft (309), and the clamping plate (310) is symmetrically distributed along the two ends of the clamping frame (307).
3. The anti-static ripple treatment device for a reel according to claim 1, characterized in that, The clamping frame (307) forms a lifting structure with the sleeve frame (302) through the telescopic rod (305) and the threaded rod (304), and the scale lines (306) are arranged at equal intervals along one side of the outer wall of the telescopic rod (305).
4. The anti-static ripple treatment device for a reel according to claim 1, characterized in that, The main frame (1) includes a base frame (101), and a grinding disc (2) is embedded on one side of the bottom surface of the base frame (101). A control box (102) is provided on the other side of the bottom surface of the base frame (101). A structural arm (103) is connected to one side of the top surface of the base frame (101), and a connecting frame (301) is connected to the top of the structural arm (103).
5. The anti-static ripple treatment device for a reel according to claim 4, characterized in that, The connecting frame (301) is fixed to the base frame (101) via the structural arm (103), and a cable is passed through the structural arm (103) and electrically connected to the control box (102).
6. The anti-static ripple treatment device for a reel according to claim 4, characterized in that, The grinding disc (2) includes a base disc (201), and a connecting shaft (202) is connected to the bottom axis of the base disc (201). The bottom end of the connecting shaft (202) is connected to a main motor (203). The main motor (203) is fixed inside the base frame (101). An antistatic layer (204) is provided on the top surface of the base disc (201).
7. The anti-static ripple treatment device for a reel according to claim 6, characterized in that, The base plate (201) forms a rotating structure with the base frame (101) through the connecting shaft (202) and the main motor (203), and the antistatic layer (204) is evenly distributed along the top surface of the base plate (201).