Bolt fastening auxiliary clamp for circular protective cover
By designing an auxiliary clamp for tightening circular cover bolts, the problem of instability in manual tightening was solved, precise torque control was achieved, and assembly quality was improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-04-07
AI Technical Summary
In the existing assembly method, the force applied when manually tightening the round cover bolts is unstable, and the torque is difficult to meet the performance requirements, which can easily lead to quality risks.
A circular cover bolt fastening auxiliary clamp was designed, including a mounting bracket, a connector, a fixing plate, and a limiting groove. The clamp is fixed in the working position by the fixing bracket, and the limiting groove is adapted to the shape of the cover to ensure that the cover is placed stably. The bolt is then fastened by a tool.
It improves the stability of the fastening process and the accuracy of torque control, reduces the quality risks caused by insufficient or excessive torque, and enhances the product assembly quality.
Smart Images

Figure CN224088841U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of auxiliary tools for assembling circular connectors for automotive high-voltage wiring harnesses, and in particular to an auxiliary clamp for fastening circular cover bolts. Background Technology
[0002] In the automotive manufacturing industry, circular connectors for high-voltage wiring harnesses play a crucial role. After assembling the circular connectors for automotive high-voltage wiring harnesses, tightening the protective cover assembly at the connector's rear is an essential step. According to relevant standards, the tightening torque of the protective cover assembly's threads must be strictly controlled within 6-8 Nm to ensure stable performance and meet the safety requirements for the use of automotive high-voltage wiring harnesses.
[0003] The current assembly method involves employees directly tightening the protective fastening bolt cap at the end of the circular connector by hand. However, this method involves direct force exerted by both hands, resulting in unstable force and difficulty in meeting performance requirements, which can easily lead to quality risks.
[0004] Therefore, it is necessary to provide an auxiliary clamp for fastening circular cover bolts to solve the above-mentioned technical problems. Utility Model Content
[0005] This utility model provides an auxiliary clamp for tightening circular cover bolts, which solves the problems of unstable force and torque that are difficult to meet performance requirements when manually tightening circular cover bolts in the existing assembly method, which easily leads to quality risks.
[0006] To solve the above-mentioned technical problems, this utility model provides a circular cover bolt fastening auxiliary clamp, comprising:
[0007] Mounting rack;
[0008] A connector, wherein the connector is disposed on the top of the mounting bracket;
[0009] A fixing plate is disposed on the top of the connector, and a limiting groove is formed inside the fixing plate.
[0010] Preferably, a plurality of fasteners are provided inside one side of the mounting bracket.
[0011] Preferably, the shape of the limiting groove is adapted to the shape of the circular cover to be tightened.
[0012] Preferably, a plurality of positioning tubes are fixedly installed on the top of the mounting bracket, a magnetic plate is fixedly installed on the bottom of the inner side of the positioning tube, a positioning post is magnetically attracted to the top of the magnetic plate, and an installation groove is provided inside the connector.
[0013] Preferably, the positioning tube is disposed on the inner side of the mounting groove.
[0014] Preferably, the top of the positioning post is fixedly installed on the bottom of the fixing plate.
[0015] Preferably, a protective pad is fixedly installed on the inner side of the limiting groove.
[0016] Compared with related technologies, the circular cover bolt fastening auxiliary clamp provided by this utility model has the following beneficial effects:
[0017] This utility model provides an auxiliary clamp for tightening bolts on a circular cover. By fixing the mounting bracket with a fastener and limiting the circular cover with a limiting groove, the operator can apply force more stably when tightening the bolts. Compared with manual tightening by hand, the torque is easier to reach the specified range, effectively reducing the quality risk caused by insufficient or excessive torque and improving the product assembly quality. Attached Figure Description
[0018] Figure 1 A schematic diagram of the structure of a first embodiment of a circular cover bolt fastening auxiliary clamp provided by this utility model;
[0019] Figure 2 for Figure 1 The diagram shows another perspective of the structure.
[0020] Figure 3 A schematic diagram of the second embodiment of the circular cover bolt fastening auxiliary clamp provided by this utility model;
[0021] Figure 4 for Figure 3 The enlarged schematic diagram of part A shown below;
[0022] Figure 5 This is a structural schematic diagram of a third embodiment of a circular cover bolt fastening auxiliary clamp provided by this utility model.
[0023] The following are the labels in the diagram: 1. Mounting bracket, 11. Fixing component, 2. Connecting component, 3. Fixing plate, 31. Limiting groove, 4. Mounting groove, 5. Positioning tube, 51. Magnetic plate, 52. Positioning post, 6. Protective pad. Detailed Implementation
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0025] First Embodiment
[0026] Please refer to the following: Figure 1 , Figure 2 ,in, Figure 1 A schematic diagram of the structure of a first embodiment of a circular cover bolt fastening auxiliary clamp provided by this utility model; Figure 2 for Figure 1The diagram shows another structural view. A circular cover bolt fastening auxiliary clamp includes: a connector 2, which is disposed on the top of the mounting bracket 1;
[0027] A fixing plate 3 is disposed on the top of the connector 2, and a limiting groove 31 is formed inside the fixing plate 3.
[0028] Multiple fasteners 11 are provided inside one side of the mounting bracket 1.
[0029] The shape of the limiting groove 31 is adapted to the shape of the circular cover to be tightened.
[0030] The fastener can be a bolt, suction cup, or other device that can fix the mounting bracket to the workbench; by using the fastener, the mounting bracket can be firmly fixed in the appropriate working position, avoiding displacement during the tightening of the round cover bolts, and providing a stable foundation for subsequent operations;
[0031] The shape of the limiting groove is adapted to the shape of the round cover to be fastened. This design allows the round cover to be accurately embedded in the limiting groove when placed. Taking a common round cover as an example, the inner diameter, depth and edge shape of the limiting groove are designed according to the size and outline of the round cover to ensure that the round cover will not easily wobble after being placed.
[0032] The working principle of the circular cover bolt fastening auxiliary clamp provided by this utility model is as follows:
[0033] First, use the fastener 11 to fix the mounting bracket 1 in a suitable working position. Then, place the circular cover to be tightened into the limiting groove 31. Because the shape of the limiting groove 31 matches the shape of the circular cover, the circular cover can be accurately placed and will not easily wobble. Next, the operator uses tools to tighten the bolts on the circular cover. The limiting groove 31 limits the circular cover, ensuring its stability during tightening, making it easier for the operator to apply torque steadily, and improving the accuracy and efficiency of bolt tightening.
[0034] Compared with related technologies, the circular cover bolt fastening auxiliary clamp provided by this utility model has the following beneficial effects:
[0035] The mounting bracket 1 is fixed by the fastener 11, and the circular cover is limited by the limiting groove 31, which allows the operator to apply force more stably when tightening the bolts. Compared with manual tightening by hand, the torque is easier to reach the specified range, which effectively reduces the quality risk caused by insufficient or excessive torque and improves the product assembly quality.
[0036] Second Embodiment
[0037] Please refer to the following: Figure 3 and Figure 4 Based on the first embodiment of this application which provides an auxiliary clamp for fastening circular cover bolts, the second embodiment of this application proposes another auxiliary clamp for fastening circular cover bolts. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.
[0038] Specifically, the difference in the second embodiment of this application regarding the auxiliary clamp for fastening a circular cover bolt is that, in the auxiliary clamp for fastening a circular cover bolt, a plurality of positioning tubes 5 are fixedly installed on the top of the mounting frame 1, a magnetic plate 51 is fixedly installed on the bottom of the inner side of the positioning tube 5, a positioning post 52 is magnetically attracted to the top of the magnetic plate 51, and an installation groove 4 is provided inside the connector 2.
[0039] The positioning tube 5 is disposed on the inner side of the mounting groove 4.
[0040] The top of the positioning post 52 is fixedly installed on the bottom of the fixing plate 3.
[0041] The working principle of the circular cover bolt fastening auxiliary clamp provided by this utility model is as follows:
[0042] When the fixing plate 3 needs to be installed, align the positioning post 52 at the bottom of the fixing plate 3 with the positioning tube 5. The positioning post 52 will be quickly and accurately installed in place under the magnetic attraction of the magnetic plate 51. When the fixing plate 3 needs to be replaced, simply overcome the magnetic attraction between the magnetic plate 51 and the positioning post 52 to remove the fixing plate 3.
[0043] Compared with related technologies, the circular cover bolt fastening auxiliary clamp provided by this utility model has the following beneficial effects:
[0044] The positioning tube 5, magnetic plate 51, and positioning post 52 work together to facilitate the user's disassembly of the fixing plate 3 during use. This allows the fixing plate 3 to be replaced according to different sizes of round cap bolts. This design improves the versatility of the fixture, enabling it to adapt to the tightening of various specifications of round cap bolts, reducing the company's production costs and improving production efficiency.
[0045] Third Embodiment
[0046] Please refer to the following: Figure 5 Based on the first embodiment of this application which provides an auxiliary clamp for fastening circular cap bolts, the third embodiment of this application proposes another auxiliary clamp for fastening circular cap bolts. The third embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the third embodiment will not affect the separate implementation of the first embodiment.
[0047] Specifically, the difference in the circular cover bolt fastening auxiliary clamp provided in the third embodiment of this application is that a protective pad 6 is fixedly installed on the inner side of the limiting groove 31 of the circular cover bolt fastening auxiliary clamp.
[0048] The working principle of the circular cover bolt fastening auxiliary clamp provided by this utility model is as follows:
[0049] During the process of placing the circular cover into the limiting groove 31 and tightening the bolts, the protective pad 6 is always in contact with the surface of the circular cover to prevent the inner side of the limiting groove 31 from directly scratching the surface of the circular cover.
[0050] Compared with related technologies, the circular cover bolt fastening auxiliary clamp provided by this utility model has the following beneficial effects:
[0051] The protective pad 6 effectively protects the surface of the circular cover, preventing scratches and wear during assembly, thus improving the product's appearance quality and overall quality, and reducing product defects caused by appearance flaws.
[0052] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A circular cover bolt fastening auxiliary clamp, characterized in that, include: Mounting rack; A connector, wherein the connector is disposed on the top of the mounting bracket; A fixing plate is disposed on the top of the connector, and a limiting groove is formed inside the fixing plate.
2. The auxiliary clamp for fastening circular cover bolts according to claim 1, characterized in that, The mounting bracket has multiple fasteners installed inside one side.
3. The auxiliary clamp for fastening circular cover bolts according to claim 1, characterized in that, The shape of the limiting groove is adapted to the shape of the circular cover to be tightened.
4. The auxiliary clamp for fastening circular cover bolts according to claim 1, characterized in that, The mounting bracket has multiple positioning tubes fixedly installed on its top, and a magnetic plate is fixedly installed on the bottom of the inner side of the positioning tube. A positioning post is magnetically attracted to the top of the magnetic plate, and an installation groove is opened inside the connector.
5. The auxiliary clamp for fastening circular cover bolts according to claim 4, characterized in that, The positioning tube is disposed on the inner side of the mounting groove.
6. The auxiliary clamp for fastening circular cover bolts according to claim 4, characterized in that, The top of the positioning column is fixedly installed on the bottom of the fixing plate.
7. The auxiliary clamp for fastening circular cover bolts according to claim 1, characterized in that, A protective pad is fixedly installed on the inner side of the limiting groove.