Shearing device for machining environment-friendly plastic-steel doors and windows
By introducing a dust removal mechanism and dust collection system into the shearing device used in the processing of PVC doors and windows, the problem of dust and debris pollution during the cutting process has been solved, achieving a clean working environment and efficient debris collection, thereby improving processing efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-04-07
AI Technical Summary
Existing shearing devices used in the processing of PVC windows and doors generate a large amount of debris during the cutting process, which pollutes the working environment, increases the difficulty of cleaning, affects the health of operators, and may lead to equipment failure.
An environmentally friendly shearing device for processing PVC doors and windows was designed. It is equipped with a dust removal mechanism and a dust collection system. The device uses a motor to drive a reciprocating screw to drive a threaded block and a movable rod. The airflow generated by the air pump blows away dust and debris, and the debris is collected by a dust collection drawer and a dust collection net. The dust collection system is easy to clean through a disassembly mechanism.
It effectively reduces the impact of dust and debris on the working environment, improves dust removal efficiency, simplifies the cleaning process, and enhances processing efficiency and safety.
Smart Images
Figure CN224089161U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to plastic steel door and window processing equipment technical field, concretely is a kind of shearing device for environmental protection plastic steel door and window processing. BACKGROUND
[0002] As a kind of material widely used in construction industry, plastic steel door and window have the advantages of light weight, high strength, good heat and sound insulation performance, etc., in the processing of plastic steel door and window, shearing device is one of indispensable equipment, for cutting plastic steel profile into the length and shape required, however, there is a significant problem in the use of existing shearing device: a large amount of debris will be generated when cutting.
[0003] These debris not only pollute the working environment, increase the difficulty of cleaning, but also may affect the health of operators, in addition, the accumulation of debris may cause equipment to run not smoothly, even cause failure, affect production efficiency, the existing shearing device usually adopts traditional mechanical cutting mode, although it can complete cutting task, but a large amount of debris will inevitably be generated due to friction and extrusion between cutter and profile during cutting, although some equipment is equipped with simple debris collection device, but the effect is limited, and the problem cannot be completely solved. SUMMARY
[0004] The utility model aims at providing a kind of shearing device for environmental protection plastic steel door and window processing to solve the problems raised in the above background.
[0005] To solve the above technical problems, the utility model provides a kind of shearing device for environmental protection plastic steel door and window processing, including cutting box, the both sides of cutting box are installed with vertical plate, the top of two vertical plates is connected with horizontal plate, the lower surface of horizontal plate is installed with cutting head main body, the horizontal plate is provided with dust removal mechanism, dust removal mechanism includes the lower surface of horizontal plate and installs two mounting plates, one of mounting plates is fixedly installed with motor, the driving shaft of motor is connected with reciprocating screw rod, the other end of reciprocating screw rod is rotatably connected with another mounting plate, reciprocating screw rod is connected with screw block, the bottom of screw block is hinged with movable rod, the other end of movable rod is hinged with mounting pipe, the upper side of the middle segment of mounting pipe is hinged with swing rod, the lower surface of mounting pipe is installed with several air blow nozzles, the end of mounting pipe away from movable rod is connected with air blow hose, mounting pipe penetrates to the upper side of horizontal plate, the upper surface of horizontal plate is installed with air pump, air pump is connected with air blow hose.
[0006] Further, the inner bottom wall of the cutting box is provided with a dust collecting drawer, the front of the cutting box is provided with a square groove matched with the front of the dust collecting drawer, the dust collecting drawer is slidably connected with the cutting box through the square groove, a frame is installed on the inner side wall of the dust collecting drawer, and a dust collecting screen is fixedly installed on the inner side wall of the frame.
[0007] Furthermore, the dust collection drawer and the frame are provided with a disassembly mechanism. The disassembly mechanism includes fixing plates fixedly installed at the four corners of the front and back of the dust collection drawer. Both the dust collection drawer and the frame are provided with mounting grooves that match the fixing plates. An abutment block is slidably connected in the mounting groove. A sliding column is fixedly installed on the side of the abutment block near the fixing plate. One end of the sliding column passes through the fixing plate, and an mounting block is installed at the end of the sliding column.
[0008] Furthermore, the sliding column is fitted with a retraction spring, and the two ends of the retraction spring are fixedly connected to the opposite sides of the abutment block and the fixing plate, respectively.
[0009] Furthermore, a handle is installed on the front of the dust collection drawer.
[0010] Furthermore, a groove is provided on the lower surface of the cross plate, and the groove matches the cross-section of the threaded block.
[0011] Furthermore, placement plates are symmetrically installed on the inner walls of both sides of the cutting box. The placement plates are equipped with a fixing mechanism, which includes movable grooves opened at both ends of the upper surface of the placement plate. Guide columns are installed in the movable grooves. The guide columns are slidably connected to movable blocks that match the movable grooves. Clamping plates are fixedly installed on the upper surfaces of the two movable blocks.
[0012] Furthermore, the guide post is fitted with a tension spring, and the two ends of the tension spring are fixedly connected to the inner wall of the movable groove and the movable block, respectively.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This utility model features a dust removal mechanism. A motor drives a reciprocating screw to rotate, causing the mounting tube connected to the threaded block and movable rod to swing back and forth. The air nozzle below the mounting tube, in conjunction with the airflow generated by the air pump, can effectively blow away the dust and debris generated during the cutting process, keeping the working area clean. The design of the swing rod allows the mounting tube to swing while reciprocating, expanding the coverage area of the air nozzle and further improving the dust removal effect.
[0015] 2. This utility model features a dust collection tray and a dust collection screen inside the cutting box, which effectively collects dust and debris generated during the cutting process. Larger debris is intercepted by the dust collection screen, while smaller dust particles fall into the dust collection tray for centralized processing. The dust collection tray and frame are designed with a convenient disassembly mechanism, allowing operators to easily remove them by simply pulling the mounting block. After cleaning, they can be quickly reset, making operation simple and saving time and manpower. The inner walls on both sides of the cutting box are equipped with placement plates and fixing mechanisms. Through the cooperation of tension springs and clamps, door and window materials can be quickly fixed to prevent them from shifting during the cutting process, thus improving processing efficiency and safety. Attached Figure Description
[0016] Figure 1 A schematic diagram of the main structure of a shearing device for processing environmentally friendly PVC doors and windows;
[0017] Figure 2 A schematic diagram of the dust removal mechanism in a shearing device for processing environmentally friendly PVC doors and windows;
[0018] Figure 3 This is a schematic diagram of the structure of a shearing device for processing environmentally friendly PVC doors and windows, showing the placement of a plate and a clamping plate.
[0019] Figure 4 This is a schematic diagram of the structure of the fixing plate and the abutment block in a shearing device for processing environmentally friendly PVC doors and windows.
[0020] In the picture:
[0021] 1. Cutting box; 2. Vertical plate; 3. Dust collection drawer; 4. Handle; 5. Fixing plate; 6. Air pump; 7. Air blowing hose; 8. Cutting head body; 9. Dust collection screen; 10. Frame; 11. Horizontal plate; 12. Mounting plate; 13. Motor; 14. Reciprocating lead screw; 15. Threaded block; 16. Movable rod; 17. Mounting tube; 18. Air nozzle; 19. Swing rod; 20. Placement plate; 21. Clamping plate; 22. Guide column; 23. Tension spring; 24. Abutment block; 25. Sliding column; 26. Contraction spring; 27. Mounting block. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1-4 This utility model provides a technical solution:
[0024] See Figure 1 set Figure 2As shown, a shearing device for processing environmentally friendly PVC doors and windows includes a cutting box 1. Vertical plates 2 are installed on both sides of the cutting box 1. A horizontal plate 11 is connected to the top of the two vertical plates 2. A cutting head body 8 is installed on the lower surface of the horizontal plate 11. The horizontal plate 11 is equipped with a dust removal mechanism, which includes two mounting plates 12 installed on the lower surface of the horizontal plate 11. A motor 13 is fixedly mounted on one of the mounting plates 12. The drive shaft of the motor 13 is driven by a reciprocating screw 14. The other end of the reciprocating screw 14 is connected to the other mounting plate 12. The mounting plate 12 is rotatably connected, and the reciprocating screw 14 is threadedly connected to a threaded block 15. The bottom end of the threaded block 15 is hinged to a movable rod 16, and the other end of the movable rod 16 is hinged to an installation tube 17. The middle section of the installation tube 17 is hinged to a swing rod 19. Several air nozzles 18 are installed on the lower surface of the installation tube 17. The end of the installation tube 17 away from the movable rod 16 is connected to an air blowing hose 7. The installation tube 17 extends to the top of the horizontal plate 11. An air pump 6 is installed on the upper surface of the horizontal plate 11, and the air pump 6 is connected to the air blowing hose 7.
[0025] In the specific implementation process, the cutting head body 8 performs cutting operations below the horizontal plate 11. During the cutting process, a large amount of dust and debris are generated. In order to reduce the impact of dust and debris on the working environment, the dust removal mechanism starts working, the motor 13 starts, and drives the reciprocating screw 14 to rotate. The rotation of the reciprocating screw 14 drives the threaded block 15 to reciprocate. The bottom end of the threaded block 15 is hinged to the mounting tube 17 through the movable rod 16. Therefore, the mounting tube 17 also swings with the reciprocating motion of the threaded block 15. Several air nozzles are installed on the lower surface of the mounting tube 17. 18. The installation pipe 17 is connected to the air pump 6 through the air blowing hose 7. The airflow generated by the air pump 6 enters the installation pipe 17 through the air blowing hose 7 and is sprayed out from the air blowing nozzle 18, blowing away the dust and debris generated during the cutting process from the working area. Since the swing rod 19 is hinged above the middle section of the installation pipe 17, the installation pipe 17 will swing while reciprocating, thereby expanding the coverage of the air blowing nozzle 18 and improving the dust removal effect. The entire dust removal process is carried out continuously during the cutting operation to ensure a clean working environment and reduce the impact of dust on the health of operators.
[0026] See figure and Figure 4As shown, a dust collection tray 3 is provided on the inner bottom wall of the cutting box 1. A square groove matching the front of the dust collection tray 3 is provided on the front of the cutting box 1. The dust collection tray 3 is slidably connected to the cutting box 1 through the square groove. A frame 10 is installed on the inner side wall of the dust collection tray 3. A dust collection screen 9 is fixedly installed on the inner side wall of the frame 10. The dust collection tray 3 and the frame 10 are provided with a disassembly mechanism. The disassembly mechanism includes fixing pieces 5 fixedly installed at the four corners of the front and back of the dust collection tray 3. Both the dust collection tray 3 and the frame 10 are provided with mounting grooves matching the fixing pieces 5. An abutment block 24 is slidably connected in the mounting groove. A sliding column 25 is fixedly installed on the side of the abutment block 24 near the fixing piece 5. One end of the sliding column 25 passes through the fixing piece 5, and an mounting block 27 is installed at the end of the sliding column 25. A compression spring 26 is sleeved on the sliding column 25. The two ends of the compression spring 26 are fixedly connected to the opposite sides of the abutment block 24 and the fixing piece 5, respectively. In the specific implementation process, during the cutting process, the dust and debris generated by the cutting head body 8 are blown towards the inner bottom wall of the cutting box 1 by the air nozzle 18. The dust collection tray 3 is slidably connected to the cutting box 1 through a square groove, and the dust and debris are collected in the dust collection tray 3. A frame 10 is installed on the inner side wall of the dust collection tray 3, and a dust collection screen 9 is fixedly installed on the inner side wall of the frame 10. The dust and debris are filtered through the dust collection screen 9. Larger debris is intercepted on the dust collection screen 9, while smaller dust particles are collected in the dust collection tray 3. When the dust and debris in the dust collection tray 3 accumulate to a certain level, the dust collection tray 3 and the dust collection screen 9 need to be cleaned and disassembled. The design of the mechanism allows for easy disassembly and installation of the dust collection drawer 3 and the frame 10. When the operator pulls the mounting block 27, the abutment block 24 slides in the mounting groove and moves toward the fixing plate 5, compressing the compression spring 26. When the abutment block 24 is completely disengaged from the mounting groove of the frame 10, the dust collection drawer 3 and the frame 10 can slide out of the cutting box 1 for easy cleaning. After cleaning, the dust collection drawer 3 and the frame 10 are reinserted into the square groove of the cutting box 1. The abutment block 24 automatically resets under the action of the compression spring 26 and abuts against the mounting groove, ensuring that the dust collection drawer 3 and the frame 10 are securely installed.
[0027] See Figure 1 and Figure 2 As shown, a handle 4 is installed on the front of the dust collection drawer 3, and a groove is provided on the lower surface of the horizontal plate 11. The groove matches the cross-section of the threaded block 15. In the specific implementation, the handle 4 is installed on the front of the dust collection drawer 3. This design is mainly to facilitate the user's operation of pulling out and pushing in the dust collection drawer 3. The groove provided on the horizontal plate 11 can guide the movement trajectory of the threaded block 15 below the horizontal plate 11. When the motor 13 drives the reciprocating screw 14 to rotate, the threaded block 15 will reciprocate along the groove. The design of the groove ensures that the movement path of the threaded block 15 is stable and controllable. The groove may also have a certain depth to accommodate part of the structure of the threaded block 15, thereby further increasing the stability and accuracy of the movement.
[0028] SeeFigure 3 As shown, placement plates 20 are symmetrically installed on the inner walls of both sides of the cutting box 1. Each placement plate 20 has a fixing mechanism, including movable grooves at both ends of the upper surface of the placement plate 20. Guide posts 22 are installed within these grooves, and movable blocks matching the grooves are slidably connected to the guide posts 22. Clamping plates 21 are fixedly installed on the upper surfaces of the two movable blocks. Tension springs 23 are sleeved on the guide posts 22, with both ends of the tension springs 23 fixedly connected to the inner walls of the grooves and the movable blocks, respectively. In practical implementation, when it is necessary to fix door and window materials, the user simply places the materials on the two placement plates 20. The materials will push the clamping plates 21 to slide to both sides. Due to the presence of the tension springs 23, the clamping plates 21 can tightly adhere to both sides of the materials under the action of elastic force, thus fixing the materials.
[0029] Working principle:
[0030] Step 1: The cutting head body 8 performs cutting operations below the horizontal plate 11. During the cutting process, a large amount of dust and debris are generated. To reduce the impact of dust and debris on the working environment, the dust removal mechanism starts working. The motor 13 starts, driving the reciprocating screw 14 to rotate. The rotation of the reciprocating screw 14 drives the threaded block 15 to reciprocate. The bottom end of the threaded block 15 is hinged to the mounting tube 17 through the movable rod 16. Therefore, the mounting tube 17 also swings with the reciprocating motion of the threaded block 15. Several air nozzles 18 are installed on the lower surface of the mounting tube 17. The mounting tube 17 is connected to the air pump 6 through the air blowing hose 7. The airflow generated by the air pump 6 enters the mounting tube 17 through the air blowing hose 7 and is sprayed out from the air nozzles 18, blowing the dust and debris generated during the cutting process away from the working area. Since the swing rod 19 is hinged above the middle section of the mounting tube 17, the mounting tube 17 swings while reciprocating, thereby expanding the coverage of the air nozzles 18 and improving the dust removal effect.
[0031] Step Two: During the cutting process, dust and debris are blown by the air nozzle 18 towards the inner bottom wall of the cutting box 1. The dust collection tray 3 is slidably connected to the cutting box 1 via a square groove, and the dust and debris are collected in the dust collection tray 3. A frame 10 is installed on the inner side wall of the dust collection tray 3, and a dust collection screen 9 is fixedly installed on the inner side wall of the frame 10. The dust and debris are filtered through the dust collection screen 9. Larger debris is intercepted on the dust collection screen 9, while smaller dust particles are collected in the dust collection tray 3. When the dust and debris in the dust collection tray 3 accumulate to a certain level, the dust collection tray 3 and the dust collection screen 9 need to be cleaned. The design of the easy-to-disassemble mechanism makes it possible to... The dust collection drawer 3 and the frame 10 can be easily disassembled and installed. When the operator pulls the mounting block 27, the abutment block 24 slides in the mounting groove and moves toward the fixing plate 5. The compression spring 26 is compressed. When the abutment block 24 is completely disengaged from the mounting groove of the frame 10, the dust collection drawer 3 and the frame 10 can slide out of the cutting box 1 for easy cleaning. After cleaning, the dust collection drawer 3 and the frame 10 are reinserted into the square groove of the cutting box 1. The abutment block 24 automatically resets under the action of the compression spring 26 and abuts against the mounting groove to ensure that the dust collection drawer 3 and the frame 10 are securely installed.
[0032] Step 3: A handle 4 is installed on the front of the dust collection drawer 3, which makes it easy for users to pull out and push in the dust collection drawer 3. The slide groove opened in the horizontal plate 11 can guide the movement trajectory of the threaded block 15 under the horizontal plate 11, ensuring that the movement path of the threaded block 15 is stable and controllable. The inner walls on both sides of the cutting box 1 are symmetrically equipped with placement plates 20. The placement plates 20 are equipped with fixing mechanisms. When it is necessary to fix door and window materials, the user only needs to place the materials on the two placement plates 20. The materials will push the clamping plates 21 to slide to both sides. Due to the presence of the tension spring 23, under the action of elastic force, the clamping plates 21 can fit tightly against both sides of the materials to fix the materials.
Claims
1. A shearing device for processing environmentally friendly plastic steel doors and windows, comprising a cutting box (1), wherein upright plates (2) are installed on both sides of the cutting box (1), and a horizontal plate (11) is connected to the top of the two upright plates (2), and a cutting head body (8) is installed on the lower surface of the horizontal plate (11), characterized in that, The horizontal plate (11) is equipped with a dust removal mechanism, which includes two mounting plates (12) installed on the lower surface of the horizontal plate (11). One of the mounting plates (12) is fixedly mounted with a motor (13). The drive shaft of the motor (13) is connected to a reciprocating screw (14). The other end of the reciprocating screw (14) is rotatably connected to the other mounting plate (12). The reciprocating screw (14) is threadedly connected to a threaded block (15). The bottom end of the threaded block (15) is hinged to a movable rod (16). The other end of the movable rod (16) is hinged to an installation tube (17), and a swing rod (19) is hinged above the middle section of the installation tube (17). Several air nozzles (18) are installed on the lower surface of the installation tube (17). An air blowing hose (7) is connected to the end of the installation tube (17) away from the movable rod (16). The installation tube (17) extends through to the top of the horizontal plate (11). An air pump (6) is installed on the upper surface of the horizontal plate (11). The air pump (6) is connected to the air blowing hose (7).
2. The shearing device for processing environmentally friendly PVC doors and windows as described in claim 1, characterized in that: The inner bottom wall of the cutting box (1) is provided with a dust collection tray (3). The front of the cutting box (1) is provided with a square groove that matches the front of the dust collection tray (3). The dust collection tray (3) is slidably connected to the cutting box (1) through the square groove. A frame (10) is installed on the inner side wall of the dust collection tray (3). A dust collection net (9) is fixedly installed on the inner side wall of the frame (10).
3. The shearing device for processing environmentally friendly PVC doors and windows as described in claim 2, characterized in that: The dust collection drawer (3) and the frame (10) are provided with a disassembly mechanism. The disassembly mechanism includes a fixing plate (5) fixedly installed at the four corners of the front and back of the dust collection drawer (3). The dust collection drawer (3) and the frame (10) are both provided with an installation groove that matches the fixing plate (5). An abutment block (24) is slidably connected in the installation groove. A sliding column (25) is fixedly installed on the side of the abutment block (24) close to the fixing plate (5). One end of the sliding column (25) passes through the fixing plate (5), and an installation block (27) is installed at the end of the sliding column (25).
4. The shearing device for processing environmentally friendly PVC doors and windows as described in claim 3, characterized in that: The sliding column (25) is fitted with a retraction spring (26), and the two ends of the retraction spring (26) are fixedly connected to the opposite sides of the abutment block (24) and the fixing plate (5), respectively.
5. The shearing device for processing environmentally friendly PVC doors and windows as described in claim 4, characterized in that: The dust collection drawer (3) has a handle (4) installed on the front.
6. The shearing device for processing environmentally friendly PVC doors and windows as described in claim 5, characterized in that: The lower surface of the horizontal plate (11) is provided with a groove, which matches the cross section of the threaded block (15).
7. The shearing device for processing environmentally friendly PVC doors and windows as described in claim 6, characterized in that: The cutting box (1) has symmetrical placement plates (20) installed on both inner walls. The placement plates (20) are provided with a fixing mechanism. The fixing mechanism includes movable grooves opened at both ends of the upper surface of the placement plates (20). Guide columns (22) are installed in the movable grooves. The guide columns (22) are slidably connected to movable blocks that match the movable grooves. The upper surfaces of the two movable blocks are jointly fixedly installed with clamping plates (21).
8. The shearing device for processing environmentally friendly PVC doors and windows as described in claim 7, characterized in that: The guide post (22) is fitted with a tension spring (23), and the two ends of the tension spring (23) are fixedly connected to the inner wall of the movable groove and the movable block, respectively.