High-precision corrugated forming equipment

Abstract

The utility model relates to the technical field of corrugated forming equipment, and discloses high-precision corrugated forming equipment which comprises a conveying table, the inner wall of the conveying table is rotationally connected with a conveying belt, the left side of the top of the conveying table is fixedly connected with a forming box, and the front side of the bottom of the forming box is fixedly connected with a second motor. A triangular gear is fixedly connected to the output end of the second motor, a first gear is connected to the outer wall of the triangular gear in a meshed mode, a connecting shaft is fixedly connected to the inner wall of the first gear, a forming pressing wheel is fixedly connected to the middle of the outer wall of the connecting shaft, and a second gear is fixedly connected to the rear side of the outer wall of the connecting shaft; and the outer walls of the two gears II are meshed with each other. According to the corrugated board forming device, under driving of the second motor, the output end of the second motor can drive the triangular gear to rotate, when the gear of the triangular gear rotates, corrugated boards on the formed side can be coated with the corrugated boards, and the corrugated boards can be rapidly formed.

Description

TECHNICAL FIELD

[0001] The utility model relates to corrugated forming equipment technical field especially relates to a high accuracy corrugated forming equipment. BACKGROUND

[0002] Under the background of the current commodity economy prosperous development, the packaging industry as the important component part of product circulation link, ushered in unprecedented development opportunity, corrugated paperboard because it has good buffering performance, lightness and the advantage of recycling, become one of the preferred packaging materials, whether it is daily consumer goods, electronic products, or food, pharmaceutical industry, the demand for corrugated paperboard packaging continues to climb, according to relevant market research report shows, along with the improvement of consumer living standards and the enhancement of environmental protection consciousness, they have more stringent requirements on the quality and appearance of product packaging, high-quality corrugated paperboard packaging not only can better protect the product, also can improve the overall image of the product, enhance the purchasing desire of consumers, consumers expect corrugated paperboard surface smooth, clear and beautiful, and have enough strength and toughness, the traditional corrugated forming equipment in the production process, corrugated irregular, paperboard thickness uneven problem is prone to occur, it is difficult to meet the high expectation of modern consumers to the quality of packaging, prompting enterprises to upgrade corrugated forming equipment.

[0003] The corrugated forming equipment on the market at present mainly consists of a paper feeding system component and a corrugated forming component, the conveying system of the traditional corrugated forming equipment mostly adopts a relatively simple mechanical structure, such as ordinary belt drive chain drive, these transmission modes are prone to wear and looseness problems in the long-term operation process, thereby affecting the conveying precision, the processing precision of the paper feeding roller is limited, the cylindricity error is large, and the stability of the paper in the conveying process cannot be guaranteed, which easily leads to paper deviation, in addition, the traditional equipment lacks an effective tension control system, the paper is wrinkled and stretched in the conveying process due to unstable tension, and the conveying precision is further reduced, these technical limitations make the traditional corrugated forming equipment difficult to meet the production needs of modern packaging industry for high-precision products, at the same time, the traditional corrugated forming equipment has many limitations in technology, in the paper feeding link, the paper is prone to deviation and jamming in the conveying process due to low paper feeding precision, which affects the quality of corrugated forming, in the corrugated roller aspect, the processing precision is limited, the consistency of corrugated shape is poor, the thickness uniformity of the paperboard cannot be guaranteed, and the glue coating system is also not accurate enough, and the glue coating is often too much or too little, which affects the bonding strength of the paperboard, in addition, the automation degree of the traditional equipment is low, and a large amount of manual operation is needed, which not only leads to low production efficiency, but also greatly affects the product quality by human factors, these technical bottlenecks seriously restrict the development of corrugated paperboard production enterprises, and technical innovation is urgently needed to break through. SUMMARY

[0004] To overcome the above shortcomings, this utility model provides a high-precision corrugated forming equipment, which aims to improve the problem of insufficient conveying and manufacturing precision in traditional corrugated forming equipment in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-precision corrugated forming equipment, comprising a conveyor table, a conveyor belt rotatably connected to the inner wall of the conveyor table, a forming box fixedly connected to the top left side of the conveyor table, a second motor fixedly connected to the bottom front side of the forming box, a triangular gear fixedly connected to the output end of the second motor, a first gear meshing with the outer wall of the triangular gear, a connecting shaft fixedly connected to the inner wall of the first gear, a forming pressure roller fixedly connected to the middle of the outer wall of the connecting shaft, a second gear fixedly connected to the rear side of the outer wall of the connecting shaft, the two second gears meshing with each other on their outer walls, and a pressing mechanism provided on the top right side of the conveyor table, the pressing mechanism being used to press, dry, and cut the corrugated material.

[0006] As a further description of the above technical solution:

[0007] The pressing mechanism includes a housing, the bottom of which is fixed to the top right end of the conveyor table. Fans are fixedly connected to the top left and right sides of the inner wall of the housing. A motor is fixedly connected to the front right side of the top of the conveyor table. A transmission shaft is fixedly connected to the output end of the motor. A compaction wheel is fixedly connected to the middle of the outer wall of the transmission shaft. A pulley is fixedly connected to the front side of the outer wall of the transmission shaft. A transmission belt is rotatably connected to the outer walls of the two pulleys. A cutter is fixedly connected to the inner wall of the right pulley. A second pulley is fixedly connected to the rear side of the outer wall of the transmission shaft.

[0008] As a further description of the above technical solution:

[0009] A handle is fixedly connected to the top right end of the outer casing, and an anti-slip sleeve is fixedly connected to the outer wall of the handle.

[0010] As a further description of the above technical solution:

[0011] Protective plates are fixedly connected to the top front and rear ends of the outer wall of the outer shell, and soft pads are fixedly connected to the left and right ends of the outer wall of the outer shell near the edge.

[0012] As a further description of the above technical solution:

[0013] A support frame is fixedly connected to the top surface of the conveyor near the center, and a drip plate is provided at the bottom of the support frame.

[0014] As a further description of the above technical solution:

[0015] Storage buckets are fixedly connected to the front and rear ends of the top of the support frame, and protective strips are fixedly connected to the front and rear sides of the outer wall of the conveyor.

[0016] As a further description of the above technical solution:

[0017] Protective pads are fixedly connected to the left and right sides of the outer wall of the molding box near the edge, and protective pads are fixedly connected to the four corners of the top of the conveyor table.

[0018] As a further description of the above technical solution:

[0019] A mounting plate is fixedly connected to the bottom of the conveyor table, and a controller is fixedly connected to the front side of the outer wall of the forming box. The controller is electrically connected to motor two and motor one respectively.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, under the drive of motor two, the output end of motor two can drive triangular gear to rotate. When the triangular gear rotates, it can drive the connecting shaft to rotate through indirect meshing. The other end of the connecting shaft can be connected to gear two. Through the meshing of the two gear two, the forming pressure roller can rotate relative to each other. At the same time, the drip plate set at the bottom of the storage tank can drip glue onto the cardboard on the conveyor belt, so that the corrugated side after forming can be coated with cardboard, and the cardboard can be formed quickly.

[0022] 2. In this utility model, in order to better form the cardboard, motor one can drive the compaction wheel to rotate through the transmission shaft, thereby pressing the cardboard after it has been coated with glue. At the same time, pulley two fixed to the rear side of the transmission shaft can drive the compaction wheel on the rear side to crush the cardboard while moving it. Meanwhile, pulley one on the front side of the outer wall of the transmission shaft can drive the cutter to cut the cardboard through the transmission belt on the outer wall, thereby meeting the requirements of automatic forming. Attached Figure Description

[0023] Figure 1 A perspective view of the front side of the conveyor table of a high-precision corrugated forming equipment proposed in this utility model.

[0024] Figure 2 This is a structural diagram of the mounting plate of a high-precision corrugated forming equipment proposed in this utility model;

[0025] Figure 3 This is a partial structural diagram of the forming pressure roller of a high-precision corrugated forming equipment proposed in this utility model;

[0026] Figure 4 This is a schematic diagram of the conveyor belt structure of a high-precision corrugated forming equipment proposed in this utility model.

[0027] Figure 5 This is a schematic diagram of the motor structure of a high-precision corrugated forming equipment proposed in this utility model.

[0028] Legend:

[0029] 1. Conveyor; 2. Pressing mechanism; 201. Outer casing; 202. Fan; 203. Motor 1; 204. Pulley 1; 205. Transmission shaft; 206. Compactor wheel; 207. Pulley 2; 208. Transmission belt; 209. Cutter; 3. Conveyor belt; 4. Forming box; 5. Motor 2; 6. Triangular gear; 7. Gear 1; 8. Connecting shaft; 9. Gear 2; 10. Forming pressure roller; 11. Handle; 12. Anti-slip sleeve; 13. Protective plate; 14. Soft pad; 15. Support frame; 16. Drip plate; 17. Storage tank; 18. Protective pad; 19. Mounting plate; 20. Protective pad; 21. Protective strip; 22. Controller. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 2 - Appendix Figure 4 This utility model provides an embodiment of a high-precision corrugated forming device, including a conveyor table 1, a conveyor belt 3 rotatably connected to the inner wall of the conveyor table 1, a forming box 4 fixedly connected to the top left side of the conveyor table 1, a second motor 5 fixedly connected to the bottom front side of the forming box 4, a triangular gear 6 fixedly connected to the output end of the second motor 5, a first gear 7 meshing with the outer wall of the triangular gear 6, a connecting shaft 8 fixedly connected to the inner wall of the first gear 7, a forming pressure roller 10 fixedly connected to the middle of the outer wall of the connecting shaft 8, a connecting shaft 8 fixedly connected to the inner wall of the first gear 7, and a forming pressure roller 10 fixedly installed in the middle of the outer wall of the connecting shaft 8. The forming pressure roller 10 is used to form and press the items. A second gear 9 is fixedly connected to the rear side of the outer wall of the connecting shaft 8, and the outer walls of the two second gears 9 mesh. A pressing mechanism 2 is provided on the top right side of the conveyor table 1. The pressing mechanism 2 is used to press, dry, and cut the corrugated material.

[0032] Specifically, the conveyor belt 3 is connected to the inner wall of the conveyor platform 1 by rotation, ensuring the stability of the items during the conveying process. A forming box 4 is fixedly installed on the top left side of the conveyor platform 1. A motor 5 is fixedly connected to the bottom front part of the forming box 4. This motor 5 is the power source for the entire forming process. A triangular gear 6 is fixedly installed at the output end of the motor 5. The design of the triangular gear 6 allows its outer wall to mesh with gear 7, ensuring the transmission of power. A gear 9 is connected to the rear part of the outer wall of the connecting shaft 8. The outer walls of the two gears 9 can mesh with each other, further ensuring the stability of the transmission. In addition, pressing mechanisms 2 are set on the top right side of the conveyor platform 1. The main function of these pressing mechanisms 2 is to press, dry, and cut the corrugated material to ensure that the quality of the items after forming meets the standards.

[0033] Please see the appendix Figure 3 - Appendix Figure 5 The pressing mechanism 2 includes a housing 201. The bottom of the housing 201 is fixed to the top right end of the conveyor table 1. Fans 202 are fixedly connected to the top left and right sides of the inner wall of the housing 201. A motor 203 is fixedly connected to the front side of the top right end of the conveyor table 1. A transmission shaft 205 is fixedly connected to the output end of the motor 203. A compaction wheel 206 is fixedly connected to the middle of the outer wall of the transmission shaft 205. A pulley 204 is fixedly connected to the front side of the outer wall of the transmission shaft 205. A transmission wheel 204 is rotatably connected to the outer walls of the two pulleys 204. A compaction wheel 206 is fixedly connected to the middle of the outer wall of the conveyor shaft 205 via belt 208. The main function of the compaction wheel 206 is to compact the material to ensure the stability of the material during the conveying process. A pulley 204 is fixedly connected to the front side of the outer wall of the conveyor shaft 205. The function of the pulley 204 is to cooperate with the conveyor belt 208 to realize the continuous conveying of the material. A cutter 209 is fixedly connected to the inner wall of the pulley 204 at the right end. A pulley 207 is fixedly connected to the rear side of the outer wall of the conveyor shaft 205.

[0034] Specifically, the pressing mechanism 2 includes a housing 201. The bottom of the housing 201 is firmly installed at the top right end of the conveyor table 1. Fans 202 are fixedly connected to the top left and right sides of the inner wall of the housing 201. A motor 203 is fixedly connected to the front right side of the top of the conveyor table 1. This motor 203 is the power source of the entire pressing mechanism 2. A transmission shaft 205 is fixedly connected to the output end of the motor 203. A transmission belt 208 is rotatably connected to the outer walls of two pulleys 204. The transmission belt 208 forms a closed loop between the two pulleys 204 for carrying and conveying materials. A cutter 209 is fixedly connected to the inner wall of the right pulley 204. The cutter 209 is used to cut the materials during the conveying process to meet different processing requirements. Finally, a pulley 207 is fixedly connected to the rear side of the outer wall of the transmission shaft 205. The pulley 207 also cooperates with the transmission belt 208.

[0035] Please see the appendix Figure 1 - Appendix Figure 3 A handle 11 is fixedly connected to the top right end of the outer casing 201. An anti-slip sleeve 12 is fixedly connected to the outer wall of the handle 11. Protective plates 13 are fixedly connected to the front and rear ends of the top of the outer casing 201. Soft pads 14 are fixedly connected to the left and right ends of the outer casing 201 near the edge. In order to enhance the durability and safety of the equipment, soft pads 14 are fixedly connected to the left and right ends of the outer casing 201 near the edge. These soft pads 14 can play a buffering role when the equipment is accidentally dropped, reducing the impact on the outer casing 201. A support frame 15 is fixedly connected to the top surface of the conveyor 1 near the middle. A drip plate 16 is provided at the bottom of the support frame 15.

[0036] Specifically, a practical handle 11 is designed to be fixedly connected to the top right end of the outer casing 201. To increase the comfort and stability of gripping, an anti-slip sleeve 12 is also fixedly connected to the outer wall of the handle 11, so that it can be firmly gripped even when hands are wet or gloves are worn. In addition, to protect the outer casing 201 from damage during transportation or use, sturdy protective plates 13 are fixedly connected to the front and rear ends of the top of its outer wall. In terms of the use of the equipment, a support frame 15 is fixedly connected to the top surface of the conveyor 1 near the middle. The support frame 15 not only provides additional stability to the equipment, but also has a drip plate 16 at its bottom to collect and guide any liquids that may drip, thereby protecting the conveyor 1 below from contamination or damage.

[0037] Please see the appendix Figure 1 - Appendix Figure 3Storage tanks 17 are fixedly connected to the top front and rear ends of the support frame 15. Protective strips 21 are fixedly connected to the front and rear sides of the outer wall of the conveyor 1. Protective pads 20 are fixedly connected to the left and right sides of the outer wall of the forming box 4 near the edge. Protective pads 18 are fixedly connected to the four corners of the top of the conveyor 1. Protective pads 18 are also designed to be fixedly connected to the four corners of the top of the conveyor 1. These protective pads 18 can effectively protect the conveyor 1 from collisions and scratches during use. At the same time, the bottom of the conveyor 1 is also designed to be fixedly connected to the mounting plate 19, which can effectively increase the stability of the conveyor 1. The bottom of the conveyor 1 is fixedly connected to the mounting plate 19. The controller 22 is fixedly connected to the front side of the outer wall of the forming box 4. The controller 22 is electrically connected to motor 25 and motor 103 respectively.

[0038] Specifically, storage bins 17 are fixedly connected to both the front and rear ends of the top of the support frame 15, which can effectively increase storage space while maintaining structural stability. In addition, protective strips 21 are fixedly connected to the front and rear sides of the outer wall of the conveyor table 1. These protective strips 21 can effectively prevent unnecessary damage to the conveyor table 1 during the conveying process. At the same time, protective pads 20 are also fixedly connected to the left and right sides of the outer wall of the molding box 4 near the edge. These protective pads 20 can effectively protect the molding box 4 from collisions and scratches during use. A controller 22 is also fixedly connected to the front side of the outer wall of the molding box 4, which can effectively control the working status of the molding box 4. At the same time, the controller 22 is electrically connected to motor 5 and motor 203 respectively, which can effectively control the running status of the motors, thereby ensuring the normal operation of the entire equipment.

[0039] Working principle: Driven by motor 5, the output end of motor 5 can drive triangular gear 6 to rotate. When the triangular gear 6 rotates, it can indirectly drive the connecting shaft 8 to rotate. The other end of the connecting shaft 8 can be connected to gear 9. Through the meshing of the two gears 9, the forming pressure roller 10 can be molded by the tooth marks on the forming pressure roller 10 when they rotate relative to each other. At the same time, the conveyor belt 3 set at the top of the inner wall of the conveyor table 1 drives another piece of cardboard to move. Meanwhile, the drip plate 16 set at the bottom of the storage tank 17 can drip glue onto the cardboard on the conveyor belt 3, so that the corrugated side after forming can be coated with cardboard, which can quickly form the cardboard.

[0040] To better shape the cardboard, motor 203 drives the compaction roller 206 to rotate via transmission shaft 205, thereby pressing the glued cardboard. At the same time, pulley 207 fixed to the rear of transmission shaft 205 drives the compaction roller 206 to crush the cardboard while moving it via transmission belt 208 on the outer wall. Multiple fans 202 on the top of the inner wall of the outer casing 201 can quickly dry the glue. Meanwhile, pulley 204 on the front of the outer wall of transmission shaft 205 drives the cutter 209 to cut the cardboard via transmission belt 208 on the outer wall, thus meeting the requirements of automatic forming.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-precision corrugated forming equipment, comprising a conveyor table (1), characterized in that: The inner wall of the conveyor platform (1) is rotatably connected to a conveyor belt (3). A forming box (4) is fixedly connected to the top left side of the conveyor platform (1). A second motor (5) is fixedly connected to the bottom front side of the forming box (4). A triangular gear (6) is fixedly connected to the output end of the second motor (5). A first gear (7) is meshed with the outer wall of the triangular gear (6). A connecting shaft (8) is fixedly connected to the inner wall of the first gear (7). A forming pressure roller (10) is fixedly connected to the middle of the outer wall of the connecting shaft (8). A second gear (9) is fixedly connected to the rear side of the outer wall of the connecting shaft (8). The outer walls of the two second gears (9) mesh with each other. A pressing mechanism (2) is provided on the top right side of the conveyor platform (1). The pressing mechanism (2) is used to press, dry and cut the corrugated board.

2. The high-precision corrugated forming equipment according to claim 1, characterized in that: The pressing mechanism (2) includes a housing (201), the bottom of which is fixed to the top right end of the conveyor (1). Fans (202) are fixedly connected to the top left and right sides of the inner wall of the housing (201). A motor (203) is fixedly connected to the front right side of the top of the conveyor (1). A transmission shaft (205) is fixedly connected to the output end of the motor (203). A compaction wheel (206) is fixedly connected to the middle of the outer wall of the transmission shaft (205). A pulley (204) is fixedly connected to the front side of the outer wall of the transmission shaft (205). A transmission belt (208) is rotatably connected to the outer walls of the two pulleys (204). A cutter (209) is fixedly connected to the inner wall of the pulley (204) at the right end. A pulley (207) is fixedly connected to the rear side of the outer wall of the transmission shaft (205).

3. The high-precision corrugated forming equipment according to claim 2, characterized in that: A handle (11) is fixedly connected to the top right end of the outer casing (201), and an anti-slip sleeve (12) is fixedly connected to the outer wall of the handle (11).

4. The high-precision corrugated forming equipment according to claim 2, characterized in that: Protective plates (13) are fixedly connected to the top front and rear ends of the outer wall of the outer shell (201), and soft pads (14) are fixedly connected to the left and right ends of the outer wall of the outer shell (201) near the edge.

5. The high-precision corrugated forming equipment according to claim 1, characterized in that: A support frame (15) is fixedly connected to the top surface of the conveyor (1) near the middle, and a drip plate (16) is provided at the bottom of the support frame (15).

6. The high-precision corrugated forming equipment according to claim 5, characterized in that: Storage tanks (17) are fixedly connected to the front and rear ends of the top of the support frame (15), and protective strips (21) are fixedly connected to the front and rear sides of the outer wall of the conveyor (1).

7. The high-precision corrugated forming equipment according to claim 1, characterized in that: Protective pads (20) are fixedly connected to the left and right sides of the outer wall of the molding box (4) near the edge, and protective pads (18) are fixedly connected to the four corners of the top of the conveyor (1).

8. The high-precision corrugated forming equipment according to claim 2, characterized in that: The bottom of the conveyor (1) is fixedly connected to an installation plate (19), and the front side of the outer wall of the molding box (4) is fixedly connected to a controller (22). The controller (22) is electrically connected to motor two (5) and motor one (203) respectively.

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