Closed induction type material receiver

By designing a sealed, induced material receiving device, and using a valve and hinge connection, sealing gasket and baffle structure, the problems of clogging, spillage and wear of traditional material receiving devices are solved, achieving high-efficiency sealing and easy maintenance, and improving the operating efficiency and environmental safety of the pneumatic conveying system.

CN224091180UActive Publication Date: 2026-04-07耿学光
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-16
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Traditional induction feeders suffer from problems such as material blockage, spillage, wear, and insufficient sealing performance, which affect conveying efficiency and cause environmental pollution.

Method used

Design a closed-loop induced material receiving device, which uses a valve connected by a hinge, and is equipped with a sealing gasket and a baffle. The valve is supported by the hinge and fixed by fasteners, so as to achieve sealing and removable maintenance of the vulnerable baffle.

Benefits of technology

It solved the problem of material leakage from the valve, improved conveying efficiency, reduced wear and cleaning costs, improved the production environment, and enhanced the equipment's sealing performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a closed induction type material receiver, which relates to the field of pneumatic conveying and comprises a bent pipeline, the pipeline is provided with three pipe orifices, one pipe orifice is a material outlet, and the other two pipe orifices on the same side are respectively a material inlet and an air inlet; a blockage removal opening is formed in the position of the pipeline corner, the valve is installed at the position of the blockage removal opening and used for blocking the blockage removal opening or enabling the blockage removal opening to be exposed outwards, the valve is provided with a first baffle, and when the blockage removal opening is blocked by the valve, the first baffle throws a mixture of materials and air to an outlet in the pipeline corner. The induction type material receiver is deeply improved, the valve and a peripheral matching structure are sealed, and the technical problem that materials are prone to leaking at the position of the valve is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the pneumatic conveying field especially relates to a closed inductive material receiving device. BACKGROUND

[0002] The inductive material receiving device is the core device of the pneumatic conveying system, plays a key role in the material conveying scene such as flour mill, and realizes the efficient mixing of material and air through special structure design, forms the stable gas-solid two-phase flow and is sent into the material conveying pipe, thereby guaranteeing the continuous and stable conveying of material in the pipe. However, the traditional old equipment has many technical defects: firstly, the structure design is unreasonable, the material is prone to blockage when entering the airflow, which directly affects the conveying efficiency; secondly, the material spilling phenomenon frequently occurs in the start-stop or unstable running stage, which not only causes raw material loss but also increases the cleaning cost of the workshop; at the same time, the guide plate part of long-term operation is seriously worn due to continuous friction, and the replacement procedure of the core part is complex; in addition, the air leakage and material leakage problems caused by the insufficient sealing performance of the equipment not only reduce the conveying efficiency, but also cause dust pollution in the production environment. These systematic defects seriously restrict the overall operation efficiency and economic benefit of the pneumatic conveying system, and need to be solved through structure optimization and technical upgrading. SUMMARY

[0003] The utility model aims at providing a closed inductive material receiving device to solve the above technical problems.

[0004] The utility model discloses a technical scheme to solve the above technical problems:

[0005] A closed inductive material receiving device, comprising a pipe with a bend, the pipe has three pipe openings, one of which is a material outlet, and the other two on the same side are a material inlet and an air inlet respectively;

[0006] The pipe bend has a blockage discharge opening, and further comprises a valve installed at the blockage discharge opening for blocking the blockage discharge opening or making the blockage discharge opening outwardly exposed, the valve is provided with a first baffle, and the first baffle throws the mixture of material and air in the pipe bend to the outlet when the valve blocks the blockage discharge opening.

[0007] Preferably, the blockage discharge opening has a hinge, and the hinge rotatably connects the valve and the pipe.

[0008] Preferably, the blockage discharge opening is in the rotation path of the valve.

[0009] Preferably, the position of the hinge also has a second baffle, and the second baffle guides the mixture of material and air in the pipe to pass the connection between the valve and the pipe.

[0010] Preferably, further comprising a fastener, and the fastener fixes the valve blocked in the blockage discharge opening at the blockage discharge opening.

[0011] Preferably, the valve has a folded edge, and a sealing gasket is provided at the folded corner of the edge. The sealing gasket fills the joint formed between the valve and the outlet when the valve is used to block the outlet.

[0012] Preferably, the fastener includes a latch installed at the pipe and a lug connected to the valve, wherein the lug and the latch are a modular assembly.

[0013] Preferably, the first baffle is an arc-shaped plate.

[0014] The beneficial effects of this utility model are:

[0015] 1. This utility model makes a significant improvement to the induction-type material receiving device by sealing the valve and its surrounding structure, thus solving the technical problem of easy material leakage at the valve.

[0016] 2. In this utility model, a first baffle that is easily damaged is installed at the valve. The valve can rotate with the support of the hinge. During the rotation, the first baffle can come out of the pipe, which makes it convenient for personnel to perform maintenance.

[0017] 3. This utility model also uses fasteners to fix the valve to the pipe. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of a closed-loop induction-type material receiving device;

[0019] Figure 2 for Figure 1 A cross-sectional view of the closed-loop induced feeder shown.

[0020] Figure 3 for Figure 1 Enlarged view of point A in the middle;

[0021] Figure 4 for Figure 1 The diagram shows the structure of the closed-loop induction feeder after the valve is opened.

[0022] Figure 5 for Figure 4 A cross-sectional view of the closed-loop induced feeder shown.

[0023] Figure 6 for Figure 3 Enlarged view of point B in the middle;

[0024] Reference numerals: 1. First pipe; 2. Second pipe; 3. Third pipe; 4. Valve; 5. Hook and latch; 6. First baffle; 7. Hinge; 8. Lug; 9. Sealing gasket; 10. Second baffle; 11. Drain port. Detailed Implementation

[0025] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0027] The specific embodiments of this utility model are described below with reference to the accompanying drawings.

[0028] Example 1

[0029] This embodiment proposes a closed-loop induced material receiving device; please refer to [link / reference]. Figures 1-6 The closed-loop induced feeder includes a pipe with a bend. Specifically, the pipe includes a first pipe 1, a second pipe 2 forming a bend with the first pipe 1, and a third pipe 3 communicating with the second pipe 2. The material outlet is in the first pipe 1, the material inlet is in the second pipe 2, and the air inlet is in the third pipe 3. In this embodiment, air with a flow rate enters the third pipe 3 through the air inlet, and material enters the second pipe 2 through the material inlet. During this process, the air with a flow rate enters the second pipe 2 from the third pipe 3 and mixes with the material to form a stable gas-solid two-phase flow. Further, the material outlet is connected to a vertical lift pipe (not shown in the attached figures). After connection, the gas-solid two-phase flow from the closed-loop induced feeder will enter the vertical lift pipe with a certain initial velocity.

[0030] Please see Figure 6 There is a drain outlet 11 at the corner, the edge of the drain outlet 11 is flush, and the drain outlet 11 is also equipped with a valve 4, which is connected to the drain outlet 11. Figure 3 The two hinges 7 shown are connected to the second tube 2. After connection, the valve 4 can completely cover the drain port 11 within the rotation range provided by the hinges 7. This design means that the valve 4 can either block the drain port 11 or rotate away from it, exposing the drain port 11 to the outside. Please refer to [link to relevant documentation]. Figure 6 The valve 4 has a folded edge, and a sealing gasket 9 is adhered to the folded edge and corner. When the valve 4 blocks the drain port 11, the sealing gasket 9 fills the gap between the drain port 11 and the valve 4, ensuring that the pipeline is isolated from the external environment.

[0031] Please see Figure 6An arc-shaped first baffle 6 is fixed inside the valve 4 (preferably with a detachable fixing method for easy replacement later). After the valve 4 blocks the discharge port 11, the first baffle 6 can act as a springboard to propel the gas-solid two-phase flow formed by the material and air to the first pipe 1 until the outlet position. Compared with the traditional induced feeder, the first baffle 6 is a consumable component, fixed at the valve 4. This facilitates maintenance and allows it to work with the valve 4 to quickly release material blocked at the bend.

[0032] Please see Figure 3 and Figure 6 While valve 4 can block drain outlet 11, it still requires fasteners for support. Specifically, the fasteners are latch 5 and lug 8, such as... Figure 6 As shown, the latch 5 is installed on the first pipe 1, and the lug 8 is installed on the folded edge of the valve 4. The latch 5 and the lug 8 are a modular structure. When assembled, the valve 4 is fastened to the drain port 11. Of course, the latch 5 and the lug 8 can also be separated after assembly (separation usually occurs during maintenance and unloading). When separated, the valve 4 will quickly rotate downward under its own weight, exposing the drain port 11 to the outside.

[0033] Please see Figure 6 The sealed induced feeder proposed in this embodiment also has other ingenious designs. Specifically, a second baffle 10 is provided on the upper edge of the drain port 11, that is, at the location of the hinge 7. The second baffle 10 is preferably a flat plate. To further explain, the second baffle 10 extends toward the area where the drain port 11 is located. After the extension, when the valve 4 blocks the drain port 11, the mixture of material and air will pass through the connection between the valve 4 and the first pipe 1, thereby preventing the mixture from overflowing from the connection.

[0034] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0035] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A sealed, induced material receiving device, characterized in that: It includes pipes with bends, and the pipes have three openings, one of which is the material outlet, and the other two openings on the same side are the material inlet and the air inlet, respectively. The pipe bend has a drain outlet, and also includes a valve installed at the drain outlet for sealing the drain outlet or exposing the drain outlet to the outside. The valve is equipped with a first baffle. When the valve seals the drain outlet, the first baffle throws the mixture of material and air to the outlet inside the pipe bend.

2. The sealed induced material receiving device according to claim 1, characterized in that: There is a hinge at the drain outlet, which rotates the valve to connect it to the pipe.

3. A sealed induced material receiving device according to claim 2, characterized in that: The drain outlet is located within the rotation path of the valve.

4. A sealed induced material receiving device according to claim 1, characterized in that: There is also a second baffle at the location of the hinge, which guides the mixture of material and air through the connection between the valve and the pipe inside the pipe.

5. A sealed induced material receiving device according to claim 2, characterized in that: It also includes fasteners, which secure the valve that is blocking the drain outlet to the drain outlet.

6. A sealed induced material receiving device according to claim 5, characterized in that: The valve has a folded edge, and a sealing gasket is installed at the folded edge corner. The sealing gasket fills the joint formed between the valve and the drain opening when the valve is blocked.

7. A sealed induced material receiving device according to claim 5, characterized in that: The fasteners include latches installed on pipes and lugs that connect to valves; the lugs and latches are a modular assembly.

8. A sealed induced material receiving device according to claim 1, characterized in that: The first baffle is an arc-shaped plate.