Belt replacing and recycling equipment

Abstract

The utility model provides belt replacing and recycling equipment which comprises a box body, the front side of the box body is obliquely arranged, a mounting plate is fixedly mounted in the front side of the box body, a winding mechanism is arranged in the box body, and a fixing plate is fixedly mounted at the position, located on the lower side of the winding mechanism, in the box body; and a groove is fixedly formed in the upper side surface of the mounting plate, and a cutting mechanism is arranged in the groove. After the device is used, only the space for equipment installation needs to be met in the rubber belt gallery, an operation site where engineering equipment drags a belt is not needed, and complex operation procedures in the early-stage site leveling and process can be greatly reduced; the risk of vehicle damage caused by whole-process participation of engineering equipment in the operation process is avoided; original oblique traction of engineering equipment is changed into traction in the direction of the rubber belt conveying line, so that equipment damage and the workload of dismounting a rubber belt bracket are avoided; the whole process does not need to manually rewind the adhesive tape, so that the labor cost and the safety risk are greatly reduced.

Description

Technical Field

[0001] This utility model relates to the field of tape recycling, specifically to a tape replacement and recycling device. Background Technology

[0002] In material handling systems in manufacturing, the vast majority of conveyors use belts, ranging from tens of meters to tens of thousands of meters in length. These belts need to be replaced when they wear out or become abnormally damaged during use. Currently, cranes or special supports are mainly used to place new belts, but in the process of recycling belts, engineering equipment is still used to pull the old belts to an open area, and then manual labor is arranged to cut and rewind them for recycling.

[0003] When existing technologies involve manual replacement and recycling, the following problems still exist:

[0004] 1. The work site has high requirements. There needs to be enough space so that the engineering equipment can effectively pull out the old tape and store it for later cutting and recycling. Many places cannot meet the work requirements.

[0005] 2. During the towing process, due to the large size of the engineering equipment, there is a significant risk of vehicle-related injuries to personnel on site;

[0006] 3. When engineering equipment is being pulled, it is usually pulled at an angle. This requires disassembling the conveyor belt support in advance, which increases the workload. Furthermore, the angled pulling increases the load on the belt support, which can easily cause equipment damage.

[0007] 4. Finally, the recycling process requires manual cutting and rewinding. The tape with built-in steel wire is heavy and difficult to rewind, requiring a lot of manpower and increasing safety risks.

[0008] 5. Due to site limitations and equipment protection requirements, engineering equipment towing requires towing a certain distance before returning and re-tying and towing, which increases the workload and reduces replacement efficiency.

[0009] Therefore, we have made improvements to this and proposed a belt replacement and recycling device. Utility Model Content

[0010] To address the shortcomings of existing technologies, this utility model provides a belt replacement and recycling device, which solves the problems mentioned in the background art.

[0011] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0012] The belt replacement and recycling equipment was used to solve the above problems.

[0013] The application is as follows:

[0014] The box includes a box body with its front side inclined and an installation plate fixedly installed inside the front side of the box body. The box body is equipped with a winding mechanism, and a fixing plate is fixedly installed inside the box body below the winding mechanism. A groove is fixedly installed on the upper surface of the installation plate, and a cutting mechanism is installed inside the groove. A caster wheel is fixedly installed on the lower surface of the box body.

[0015] The winding mechanism includes a hole, which is opened on one side surface of the box. A rotating disk is engaged inside the hole, and a rotating shaft is rotatably connected to one side surface of the rotating disk. Four fixed cylinders are fixedly installed on the outer surfaces of both ends of the rotating shaft, and connecting rods are slidably connected inside the fixed cylinders. Support plates are fixedly installed at the top ends of the two connecting rods on the same side.

[0016] As a preferred technical solution of this application, a fixing ring is fixedly installed inside one side of the box, and one end of the rotating shaft is rotatably connected inside the fixing ring.

[0017] As a preferred technical solution of this application, a connecting plate is provided on one side of the box body, and the connection between the connecting plate and the rotating disk is a fixed connection. A winding motor is fixedly installed on one side surface of the connecting plate, and the output end of the winding motor is fixedly connected to one end of the rotating shaft.

[0018] As a preferred technical solution of this application, the rotating shaft has a cavity inside, and a support motor is fixedly installed on the inner wall of one side of the cavity. The output end of the support motor is fixedly connected to a rotating rod, and a first bevel gear is fixedly installed on the outside of both ends of the rotating rod. A second bevel gear is meshed around the first bevel gear, and a threaded rod is fixedly connected to one end of the second bevel gear. The threaded rod is rotatably connected to the rotating shaft. The threaded rod is located inside the fixed cylinder, and the connection between the threaded rod and the connecting rod is a threaded connection.

[0019] As a preferred technical solution of this application, a hydraulic rod is fixedly installed inside the box, and a telescopic rod is slidably connected to one side surface of the hydraulic rod. The other end of the telescopic rod is fixedly connected to the connecting plate, and the telescopic rod is slidably connected to the box.

[0020] As a preferred technical solution of this application, the cutting mechanism includes a slider, which is disposed on the upper side of the fixed plate. An electric push rod is fixedly installed on the upper surface of the slider, and a connector is fixedly installed on the upper surface of the electric push rod. A cutting blade is rotatably connected inside the connector, and a cutting motor is fixedly installed on one side surface of the connector. The output end of the cutting motor is fixedly connected to the cutting blade.

[0021] As a preferred technical solution of this application, an electric slide rail is fixedly installed on the upper surface of the fixed plate, and the slider is slidably connected on the surface of the electric slide rail.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] In the scheme of this application:

[0024] 1. After this equipment is used, only the space required for equipment installation in the conveyor belt corridor is needed. There is no need for a work site for engineering equipment to pull the conveyor belt, which can greatly reduce the initial site leveling and complicated work procedures during the process.

[0025] 2. It eliminates the risk of vehicle injury when engineering equipment is involved in the entire operation process;

[0026] 3. The original oblique traction of the engineering equipment was changed to traction in the direction of the conveyor belt, which avoided equipment damage and the workload of disassembling the conveyor belt support;

[0027] 4. The entire process no longer requires manual tape rewinding, greatly reducing labor costs and safety risks;

[0028] 5. It avoids the workload of repeatedly pulling engineering equipment, greatly improving work efficiency. Attached Figure Description

[0029] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0030] Figure 2 This is a three-dimensional structural diagram of the winding mechanism of this utility model;

[0031] Figure 3 This is a cross-sectional structural diagram of the winding mechanism of this utility model;

[0032] Figure 4 This utility model Figure 3 Enlarged structural diagram of section A in the middle;

[0033] Figure 5 This is a three-dimensional structural diagram of the cutting mechanism of this utility model.

[0034] The image shows:

[0035] 1. Housing; 2. Mounting plate; 3. Winding mechanism; 301. Hole; 302. Rotating disk; 303. Rotating shaft; 304. Fixed cylinder; 305. Connecting rod; 306. Support plate; 307. Fixing ring; 308. Connecting plate; 309. Winding motor; 310. Cavity; 311. Support motor; 312. Rotating rod; 313. First bevel gear; 314. Second bevel gear; 315. Threaded rod; 316. Hydraulic rod; 317. Telescopic rod; 4. Fixed plate; 5. Groove; 6. Cutting mechanism; 601. Slider; 602. Electric push rod; 603. Connector; 604. Cutting motor; 605. Cutting blade; 606. Electric slide rail; 7. Caster wheel. Detailed Implementation

[0036] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described examples are only some embodiments of this utility model, and not all embodiments.

[0037] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0038] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0039] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0040] In the description of this utility model, it should be noted that the terms "upper" and "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first" and "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0041] To address the technical problems in the background section, the following belt replacement and recycling equipment is provided:

[0042] Combination Figure 1 - Figure 5 As shown, the present invention provides a belt replacement and recycling device, including a box 1. The front side of the box 1 is inclined, and an installation plate 2 is fixedly installed inside the front side of the box 1. A winding mechanism 3 is provided inside the box 1, and a fixing plate 4 is fixedly installed inside the box 1 below the winding mechanism 3. A groove 5 is fixedly installed on the upper surface of the installation plate 2, and a cutting mechanism 6 is provided inside the groove 5. A caster wheel 7 is fixedly installed on the lower surface of the box 1. The winding mechanism 3 includes a hole 301, which is opened on one side surface of the box 1. A rotating disk 302 is engaged and rotated inside the hole 301, and a rotating shaft 303 is rotatably connected to one side surface of the rotating disk 302. Four fixing cylinders 304 are fixedly installed on the outer surfaces of both ends of the rotating shaft 303, and connecting rods 305 are slidably connected inside the fixing cylinders 304. Support plates 306 are fixedly installed at the top ends of the two connecting rods 305 on the same side.

[0043] In this embodiment: the front side of the housing 1 is inclined and has a built-in mounting plate 2, which facilitates the placement and winding of the belt. The universal wheels 7 at the bottom of the housing 1 give the equipment the ability to move and adapt to the needs of multiple operation scenarios. The winding mechanism 3 is the core component. It is rotatably supported by the rotating disk 302 in the hole 301 in the side wall of the housing 1. The four fixed cylinders 304 symmetrically distributed at both ends of the rotating shaft 303 and the sliding connecting rod 305 form a telescopic support structure. The spacing of the drive support plate 306 is adjustable, which makes it easy to wind the tape according to different situations and ensures that the winding process is uniform, tight and stable.

[0044] refer to Figure 1 - Figure 3 Based on the above embodiments, in order to support the other end of the rotating shaft 303, this embodiment provides the following design:

[0045] In a preferred embodiment, a fixing ring 307 is fixedly installed inside one side of the housing 1, and one end of the rotating shaft 303 is rotatably connected inside the fixing ring 307.

[0046] In this embodiment, a fixing ring 307 is designed and fixedly installed inside one side of the housing 1. The fixing ring 307 forms a rotatable connection with one end of the rotating shaft 303. The ring-shaped limiting effect effectively disperses the radial load of the rotating shaft 303 during the winding process, avoiding shaft offset or vibration caused by unilateral force.

[0047] refer to Figure 1 - Figure 3 Based on the above embodiments, in order to drive the rotating shaft 303 to rotate and wind the belt, this embodiment provides the following design:

[0048] In a preferred embodiment, a connecting plate 308 is provided on one side of the housing 1, and the connecting plate 308 is fixedly connected to the rotating disk 302. A winding motor 309 is fixedly installed on one side surface of the connecting plate 308, and the output end of the winding motor 309 is fixedly connected to one end of the rotating shaft 303.

[0049] In this embodiment: A connecting plate 308 is provided on one side of the housing 1, which forms an integral linkage structure with the rotating disk 302 through a fixed connection. When the winding motor 309 is started, its output end directly transmits power to the rotating shaft 303, driving the rotating disk 302 to rotate smoothly in the hole 301 on the side wall of the housing 1, and the belt is wound up by the external support plate 306.

[0050] refer to Figure 1 - Figure 4 Based on the above embodiments, in order to loosen the wound belt for easy removal later, this embodiment provides the following design:

[0051] In a preferred embodiment, the rotating shaft 303 has a cavity 310 inside, and a support motor 311 is fixedly installed on the inner wall of one side of the cavity 310. The output end of the support motor 311 is fixedly connected to a rotating rod 312, and a first bevel gear 313 is fixedly installed on the outside of both ends of the rotating rod 312. A second bevel gear 314 is meshed around the first bevel gear 313, and a threaded rod 315 is fixedly connected to one end of the second bevel gear 314. The threaded rod 315 is rotatably connected to the rotating shaft 303. The threaded rod 315 is located inside the fixed cylinder 304, and the connection between the threaded rod 315 and the connecting rod 305 is a threaded connection.

[0052] In this embodiment: the support motor 311 drives the first bevel gears 313 at both ends to rotate synchronously through the rotating rod 312. The first bevel gears 313 mesh with four circumferentially distributed second bevel gears 314 to transmit power vertically to the threaded rod 315. The threaded rod 315 is rotatably connected to the rotating shaft 303 and passes through the fixed cylinder 304 to form a threaded connection with the connecting rod 305. When the support motor 311 rotates forward and backward, the axial movement of the threaded rod 315 directly drives the connecting rod 305 to slide and extend within the fixed cylinder 304. This allows the operator to remotely adjust the spacing of the support plates 306 through the control system. When the wound belt needs to be unwound, it is only necessary to start the support motor 311 to retract the connecting rod 305. The support plates 306 then move closer to the center of the rotating shaft 303. The belt automatically loosens due to the loss of radial support, making it easy to remove the wound belt.

[0053] refer to Figure 1 - Figure 3 Based on the above embodiments, in order to facilitate the removal of the wound belt, this embodiment provides the following design:

[0054] In a preferred embodiment, a hydraulic rod 316 is fixedly installed inside the housing 1, and a telescopic rod 317 is slidably connected to one side surface of the hydraulic rod 316. The other end of the telescopic rod 317 is fixedly connected to the connecting plate 308, and the telescopic rod 317 is slidably connected to the housing 1.

[0055] In this embodiment: when it is necessary to remove the wound belt, the hydraulic rod 316 can be activated to extend the telescopic rod 317. The telescopic rod 317 will drive the connecting plate 308, the rotating disk 302 and the rotating shaft 303 to move. When the support plate 306 retracts inward, it will not support the wound belt, making it easier to move the rotating shaft 303 and the support plate 306 outward. The belt will be placed on the upper side of the fixed plate 4, making it easy to lift out the wound belt for recycling.

[0056] refer to Figure 1 Based on the above embodiments, in order to facilitate the segmented rewinding of the belt, this embodiment provides the following design:

[0057] In a preferred embodiment, the cutting mechanism 6 includes a slider 601, which is disposed on the upper side of the fixed plate 4. An electric push rod 602 is fixedly mounted on the upper surface of the slider 601, and a connector 603 is fixedly mounted on the upper surface of the electric push rod 602. A cutting blade 605 is rotatably connected inside the connector 603, and a cutting motor 604 is fixedly mounted on one side surface of the connector 603. The output end of the cutting motor 604 is fixedly connected to the cutting blade 605. An electric slide rail 606 is fixedly mounted on the upper surface of the fixed plate 4, and the slider 601 is slidably connected to the surface of the electric slide rail 606.

[0058] In this embodiment: when the belt is wound to a certain length, the electric push rod 602 can be activated. The electric push rod 602 will drive the connector 603 to move upward, so that the internal cutting blade 605 protrudes from the groove 5. Then the cutting motor 604 is activated, driving the cutting blade 605 to rotate and cut the belt. At the same time, the slider 601 can be controlled to slide on the surface of the electric slide rail 606, driving the electric push rod 602 and the upper cutting blade 605 to move and cut the belt in sections.

Claims

1. A belt replacement and recycling device, comprising a housing (1), characterized in that: The front side of the box (1) is inclined, and an installation plate (2) is fixedly installed inside the front side of the box (1). A winding mechanism (3) is provided inside the box (1), and a fixing plate (4) is fixedly installed inside the box (1) below the winding mechanism (3). A groove (5) is fixedly installed on the upper surface of the installation plate (2), and a cutting mechanism (6) is provided inside the groove (5). A caster wheel (7) is fixedly installed on the lower surface of the box (1). The winding mechanism (3) includes a hole (301), and the hole (301) is opened on one side surface of the box (1). A rotating disk (302) is engaged and rotated inside the hole (301), and a rotating shaft (303) is rotatably connected to one side surface of the rotating disk (302). Four fixed cylinders (304) are fixedly installed on the outer surfaces of both ends of the rotating shaft (303), and a connecting rod (305) is slidably connected inside the fixed cylinder (304). A support plate (306) is fixedly installed at the top of the two connecting rods (305) on the same side.

2. The belt replacement and recycling device according to claim 1, characterized in that: A fixing ring (307) is fixedly installed inside one side of the box (1), and one end of the rotating shaft (303) is rotatably connected inside the fixing ring (307).

3. The belt replacement and recycling device according to claim 1, characterized in that: A connecting plate (308) is provided on one side of the housing (1), and the connecting plate (308) and the rotating disk (302) are connected in a fixed manner. A winding motor (309) is fixedly installed on one side surface of the connecting plate (308), and the output end of the winding motor (309) is fixedly connected to one end of the rotating shaft (303).

4. The belt replacement and recycling device according to claim 1, characterized in that: The rotating shaft (303) has a cavity (310) inside, and a support motor (311) is fixedly installed on the inner wall of one side of the cavity (310). The output end of the support motor (311) is fixedly connected to a rotating rod (312), and a first bevel gear (313) is fixedly installed on the outside of both ends of the rotating rod (312). A second bevel gear (314) is meshed around the first bevel gear (313), and a threaded rod (315) is fixedly connected to one end of the second bevel gear (314). The threaded rod (315) is rotatably connected to the rotating shaft (303). The threaded rod (315) is located inside the fixed cylinder (304), and the connection between the threaded rod (315) and the connecting rod (305) is a threaded connection.

5. A belt replacement and recycling device according to claim 3, characterized in that: A hydraulic rod (316) is fixedly installed inside the box (1), and a telescopic rod (317) is slidably connected to one side surface of the hydraulic rod (316). The other end of the telescopic rod (317) is fixedly connected to the connecting plate (308), and the telescopic rod (317) is slidably connected to the box (1).

6. The belt replacement and recycling device according to claim 1, characterized in that: The cutting mechanism (6) includes a slider (601), which is located on the upper side of the fixed plate (4). An electric push rod (602) is fixedly installed on the upper surface of the slider (601), and a connector (603) is fixedly installed on the upper surface of the electric push rod (602). A cutting blade (605) is rotatably connected inside the connector (603), and a cutting motor (604) is fixedly installed on one side surface of the connector (603). The output end of the cutting motor (604) is fixedly connected to the cutting blade (605).

7. A belt replacement and recycling device according to claim 6, characterized in that: An electric slide rail (606) is fixedly installed on the upper surface of the fixed plate (4), and the slider (601) slides on the surface of the electric slide rail (606).

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