Winding roller for transformer roll iron core production

By designing a servo motor-driven take-up roller structure, combined with elastic locking and helical locking, the problem of difficult disassembly and protection of existing take-up rollers has been solved, enabling convenient storage and transportation of transformer cores.

CN224091263UActive Publication Date: 2026-04-07HONG M&EKUSN
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The existing winding rollers are inconvenient to disassemble quickly during use and are not easy to protect after completion, which affects the convenience of storing and transporting transformer cores.

Method used

A winding roller structure including a servo motor, output shaft, rotating block, connecting rod, locking block, elastic limit block and protective cover is designed. The elastic locking limit structure and spiral locking structure enable quick disassembly and protection. The protective cover is used to protect the transformer core after winding.

Benefits of technology

It enables quick disassembly and protection of the winding roller, improves the convenience of storing and transporting transformer cores, and protects the cores from external influences.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a winding roller for producing a transformer roll iron core, which comprises a fixing frame, a servo motor is arranged in the fixing frame, an output shaft is arranged on the servo motor, connecting rods are respectively inserted into the output shaft and a rotating block, and the other ends of the connecting rods are inserted into the winding roller. According to the winding roller for transformer roll iron core production, the connecting rods are inserted into the limiting holes in a penetrating mode through the hollow blocks, the springs and the elastic limiting blocks to form elastic clamping and limiting structures with the output shaft and the rotating blocks, and the connecting rods and the winding roller form clamping and limiting structures through the clamping blocks; a limiting plate of the device is of an arc-shaped structure, the limiting plate and a connecting rod form a spiral locking structure in a spiral groove in a spiral mode through a screw rod, and therefore after winding of a transformer roll iron core is completed, one end of the transformer roll iron core can be extruded and limited through the limiting plate; and therefore, subsequent placement is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to transformer winding core production technical field, concretely is a kind of winding roller for transformer winding core production. BACKGROUND

[0002] Transformer winding core is a kind of core type with many advantages, has wide application prospect in power system, it is mainly wound by silicon steel sheet, compared with the same capacity of stacked core transformer no-load loss can reduce 20%~30%. In the production process of transformer winding core, for the convenience of winding core storage and transportation, while increasing the convenience of core use, winding roller is used to winding and placing transformer winding core.

[0003] And winding roller in use process, winding roller is rotated by motor equipment drive, winding roller is wound and placed to transformer winding core by rotation, winding roller in use process, winding roller is not easy to be disassembled after winding, and winding roller is not easy to be placed in protection after use. Therefore, a winding roller for transformer winding core production is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a winding roller for transformer winding core production to solve the problem that the existing winding roller is not easy to be disassembled after winding and is not easy to be placed in protection after use.

[0005] To achieve the above object, the utility model provides the following technical scheme: a winding roller for transformer winding core production, including fixed frame, the fixed frame is equipped with servo motor in the inside, and servo motor is equipped with output shaft, one side of output shaft is inserted into the rotating block in another group of fixed frame, output shaft and rotating block are inserted into connecting rod respectively, and the other end of connecting rod is inserted into winding roller, winding roller is wound with transformer winding core, the outer side of connecting rod is equipped with a plurality of clamping blocks respectively, and clamping block is inserted into winding roller respectively, the outer end of connecting rod is equipped with hollow block on upper and lower outer walls respectively, and elastic limiting block is inserted into hollow block, spring is equipped in elastic limiting block, and the other end of spring is connected into hollow block, the corresponding limiting hole is set up on output shaft and rotating block, and elastic limiting block is inserted into limiting hole;

[0006] The end of connecting rod is evenly provided with a plurality of spiral grooves on outer wall, and screw rod is screwed in spiral groove, screw rod is inserted into limiting plate, and limiting plate is located above transformer winding core;

[0007] The connecting rod has multiple sets of engaging slots at its outer end, and engaging rods are inserted into the engaging slots. Each engaging rod is connected to a protective cover at its other end.

[0008] Preferably, the connecting rod is inserted into the limiting hole through a hollow block, a spring, and an elastic limiting block to form an elastic locking and limiting structure with the output shaft and the rotating block respectively, and the connecting rod forms a locking and limiting structure with the winding roller through the locking block respectively.

[0009] Preferably, the take-up roller, under the action of a servo motor, forms a rotating structure with the fixed frame via an output shaft, a rotating block, a connecting rod, and a rotating structure.

[0010] Preferably, the limiting plate has an arc-shaped structure, and the limiting plate is spirally wound in a spiral groove by a screw to form a spiral locking structure with the connecting rod.

[0011] Preferably, the protective cover is engaged in the engagement groove by an engagement rod, forming an engagement and limiting structure with the connecting rod.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: The connecting rod of the winding roller for transformer core production is connected to the output shaft and rotating block respectively through a hollow block, a spring, and an elastic limiting block inserted into the limiting hole. The connecting rod is connected to the winding roller through the locking block. Thus, the winding roller can be quickly loaded and unloaded by the elastic limiting block assembly. The limiting plate of this device has an arc-shaped structure. The limiting plate is screwed into the spiral groove by a screw to form a spiral locking structure with the connecting rod. Thus, after the transformer core is wound, one end can be squeezed and limited by the limiting plate, which facilitates subsequent placement. The protective cover of this device is engaged with the connecting rod through the locking groove by the locking rod to form a locking limiting structure. Thus, the protective cover assembled by the locking rod facilitates the placement of the winding roller as a whole and can protect the wound transformer core. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of a winding roller structure for producing transformer cores according to this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of a protective cover assembly for a winding roller used in the production of transformer cores according to this utility model.

[0015] Figure 3 This is a side view of the protective cover assembly for a winding roller used in the production of transformer cores according to this utility model.

[0016] Figure 4 This is a side view of the winding roller limiting plate assembly for transformer core production according to this utility model.

[0017] In the diagram: 1. Fixed frame, 2. Servo motor, 3. Rotating block, 4. Connecting rod, 5. Engaging block, 6. Hollow block, 7. Elastic limit block, 8. Spring, 9. Spiral groove, 10. Screw, 11. Limiting plate, 12. Engaging rod, 13. Engaging groove, 14. Protective cover, 15. Take-up roller. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1-4 This utility model provides a technical solution: a take-up roller for transformer core production, including a fixed frame 1, a servo motor 2 inside the fixed frame 1, and an output shaft on the servo motor 2. A rotating block 3 is inserted through one side of the output shaft within another set of fixed frames 1. Connecting rods 4 are inserted through the output shaft and the rotating block 3, respectively, and the other end of the connecting rods 4 is inserted into a take-up roller 15. A transformer core is wound on the take-up roller 15. Multiple sets of locking blocks 5 are respectively provided on the outer side of the connecting rods 4, and the locking blocks 5 are respectively inserted into the take-up roller 15. 5. Hollow blocks 6 are respectively provided on the upper and lower outer walls of the connecting rod 4 near the outer end, and elastic limit blocks 7 are inserted inside the hollow blocks 6. Springs 8 are provided inside the elastic limit blocks 7, and the other end of the springs 8 is connected to the hollow blocks 6. Limit holes are correspondingly opened on the output shaft and the rotating block 3, and the elastic limit blocks 7 are inserted into the limit holes. It should be noted that the servo motor 2 is connected to the power supply equipment through the power line, and its direction and speed are controlled by the controller to ensure that the winding roller 15 can normally wind the transformer core.

[0020] Furthermore, the connecting rod 4, through the hollow block 6, spring 8, and elastic limiting block 7, is inserted into the limiting hole to form an elastic locking and limiting structure with the output shaft and rotating block 3 respectively. The connecting rod 4, through the locking block 5, forms a locking and limiting structure with the take-up roller 15 respectively. Thus, the elastic limiting block 7 assembly facilitates the assembly of the connecting rod 4 with the output shaft and rotating block 3. At the same time, the locking block 5 ensures that the connecting rod 4 and the take-up roller 15 rotate synchronously.

[0021] Furthermore, under the action of the servo motor 2, the take-up roller 15 forms a rotating structure with the fixed frame 1 through the output shaft, the rotating block 3, the connecting rod 4, and so that the take-up roller 15 can be driven by the servo motor 2 to take up the transformer core.

[0022] The connecting rod 4 has multiple sets of spiral grooves 9 evenly opened on the outer wall of the end near the take-up roller 15, and a screw 10 is spiraled in the spiral groove 9. The screw 10 is inserted into the limiting plate 11, and the limiting plate 11 is located above the transformer core.

[0023] Furthermore, the limiting plate 11 has an arc-shaped structure, and the limiting plate 11 is spirally connected to the connecting rod 4 through the screw 10 in the spiral groove 9 to form a spiral locking structure. Thus, the spirally installed arc-shaped limiting plate 11 can squeeze and limit one end of the transformer core.

[0024] The connecting rod 4 has multiple sets of engaging slots 13 at its outer end, and engaging rods 12 are inserted into the engaging slots 13 respectively. The engaging rods 12 are connected to protective covers 14 at their other ends.

[0025] Furthermore, the protective cover 14 is engaged with the connecting rod 4 in the engagement groove 13 via the engagement rod 12 to form an engagement limiting structure. This allows the winding roller 15 to be placed easily after it has finished working, and the protective cover 14 can prevent the external environment from affecting the transformer core.

[0026] Working Principle: When using the take-up roller for transformer core production, firstly, the elastic limit block 7 can be pressed, causing one end of the connecting rod 4 to pass through the output shaft and the rotating block 3 respectively. When the elastic limit block 7 is aligned with the limit hole, it can move outward under the action of the spring 8, thereby engaging the elastic limit block 7 within the limit hole. This allows the connecting rod 4 to be installed on the output shaft and the rotating block 3 via the elastic limit block 7 assembly. Simultaneously, the engaging block 5 engages with the take-up roller 15, enabling the connecting rod 4 to drive the take-up roller 15 for synchronous movement. After the take-up roller 15 is installed, one end of the transformer core can be placed on the take-up roller 15. At the same time, the servo motor 2 can be started. The output shaft of the servo motor 2 drives the connecting rod 4 to rotate, thereby driving the take-up roller 15 to rotate the transformer core. The transformer core is wound up. After the transformer core is wound up, the elastic limit block 7 can be pressed again, and the connecting rod 4 can be slid into the winding roller 15 to quickly disassemble the winding roller 15. Then, the limit plate 11 can be placed at one end of the transformer core so that the limit plate 11 can be screwed on by the screw 10. This can prevent the transformer core on the winding roller 15 from becoming loose. If it is necessary to place the wound roller 15 after winding, the protective cover 14 can be snapped onto the winding roller 15 by the snapping rod 12. Multiple sets of protective covers 14 can facilitate the placement of the winding roller 15 as a whole. At the same time, the protective cover 14 can prevent the external environment from affecting the transformer core. This is the usage process of the winding roller for the production of transformer core.

[0027] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A winding roller for producing transformer cores, comprising a fixed frame (1), wherein a servo motor (2) is provided inside the fixed frame (1), and an output shaft is provided on the servo motor (2), wherein a rotating block (3) is inserted through another set of fixed frames (1) on one side of the output shaft, characterized in that: Connecting rods (4) are inserted into the output shaft and the rotating block (3), and the other end of the connecting rods (4) is inserted into the take-up roller (15). The take-up roller (15) is wound with transformer core. Multiple sets of locking blocks (5) are provided on the outer side of the connecting rods (4), and the locking blocks (5) are inserted into the take-up roller (15). Hollow blocks (6) are provided on the upper and lower outer walls of the outer end of the connecting rods (4), and elastic limiting blocks (7) are inserted into the hollow blocks (6). Springs (8) are provided in the elastic limiting blocks (7), and the other end of the springs (8) is connected to the hollow blocks (6). Limiting holes are opened on the output shaft and the rotating block (3), and the elastic limiting blocks (7) are inserted into the limiting holes. The connecting rod (4) has multiple sets of spiral grooves (9) evenly opened on the outer wall at one end near the winding roller (15), and a screw (10) is spiraled in the spiral groove (9). The screw (10) is inserted on the limiting plate (11), and the limiting plate (11) is located above the transformer core. The connecting rod (4) has multiple sets of engaging grooves (13) at its outer end, and engaging rods (12) are inserted into the engaging grooves (13) respectively. The engaging rods (12) are connected to protective covers (14) at their other ends respectively.

2. A winding roller for producing transformer cores according to claim 1, characterized in that: The connecting rod (4) is inserted into the limiting hole through the hollow block (6), spring (8) and elastic limiting block (7) to form an elastic locking limiting structure with the output shaft and rotating block (3) respectively, and the connecting rod (4) forms a locking limiting structure with the winding roller (15) through the locking block (5) respectively.

3. A winding roller for producing transformer cores according to claim 1, characterized in that: The take-up roller (15) forms a rotating structure with the output shaft, rotating block (3), connecting rod (4) and fixed frame (1) under the action of servo motor (2).

4. A winding roller for producing transformer cores according to claim 1, characterized in that: The limiting plate (11) has an arc-shaped structure, and the limiting plate (11) is spirally wound in the spiral groove (9) by the screw (10) to form a spiral locking structure with the connecting rod (4).

5. A winding roller for producing transformer cores according to claim 1, characterized in that: The protective cover (14) is engaged in the engagement groove (13) by the engagement rod (12) and forms an engagement limiting structure with the connecting rod (4).