Special power supply equipment for electrolytic electroplating
By combining energy storage batteries and energy transfer control modules in electroplating equipment, the problem of high energy consumption in electroplating equipment is solved, achieving efficient energy transfer and a low-energy electroplating process, reducing production costs and supporting rapid equipment expansion and maintenance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-26
- Publication Date
- 2026-04-07
AI Technical Summary
Existing electroplating equipment consumes a lot of energy during operation, especially in large-scale electrolytic copper and aluminum industries, where it accounts for 80% of the production energy cost, resulting in high electricity expenses.
The power supply device consists of a first energy storage battery, an energy transfer control module, and a second energy storage battery. The energy transfer control module enables efficient transfer and management of electrical energy, and the charger provides energy compensation to reduce the energy consumption of the electrolytic cell.
It achieves efficient power transfer in the electroplating process, reducing energy consumption to 5% of total power consumption, thereby reducing enterprise production costs and supporting rapid equipment expansion and maintenance.
Smart Images

Figure CN224092039U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electroplating power supply technical field especially relates to a special power supply equipment for electrolytic plating. BACKGROUND
[0002] The principle of electrolytic plating is that the metal ion with positive charge such as copper Cu2+, aluminum Al3+ and the like is used as the current carrier (current) of electric current, moves to the negative electrode under the action of voltage to form electric current, the metal positive ion is reduced to atom on the negative electrode by receiving electron, and a very thin film covering layer is formed when a small amount of absorption, which is the electroplating process, the metal positive ion is reduced to atom on the negative electrode by receiving electron, and a very thick deposition layer is formed when a large amount of deposition, which is the electrolytic smelting process. For example, electrolytic smelting of copper, aluminum, manganese, antimony, silver, lead, zinc, cadmium, chromium, manganese, nickel, cobalt and the like, wet electrolytic refining of metal such as copper, silver, gold, platinum and the like, and molten salt electro-metal smelting such as aluminum, magnesium, calcium, sodium, potassium, lithium, beryllium and the like.
[0003] The commonly used electrolytic plating power supply at present is the power supply device that adds rectification control circuit at the output end of transformer to form the constant DC current output condition, and the energy consumption is very large in the working process because the working current is close to the limit working current condition of transformer, and the output end of transformer is close to the short circuit working condition; the annual electricity fee of some large-scale electrolytic copper and aluminum industries is more than 2 billion yuan, accounting for 80% of the production energy consumption cost, and energy saving and consumption reduction has become one of the core works of electrolytic plating industry.
[0004] Therefore, a special power supply equipment for electrolytic plating is provided. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a special power supply equipment for electrolytic plating, so as to solve or at least alleviate one or more of the above problems and other aspects in the prior art.
[0006] In order to achieve the above-mentioned purpose, the main technical scheme adopted by the utility model comprises:
[0007] A special power supply equipment for electrolytic plating, comprising a first energy storage battery, an energy transfer control module, a second energy storage battery and an electrolytic cell, the structure of the first energy storage battery and the second energy storage battery is the same, the first energy storage battery and the second energy storage battery are electrically connected through the energy transfer control module, the C terminal electrode of the energy transfer control module is electrically connected with the power input end of the electrolytic cell, so that the electrolytic cell is connected in series between the first energy storage battery and the second energy storage battery, the B1 terminal electrode on the energy transfer control module is electrically connected with the B1 terminal electrode on the first energy storage battery, and the B2 terminal electrode on the energy transfer control module is electrically connected with the B2 terminal electrode on the second energy storage battery.
[0008] The utility model relates to a special power supply equipment for electrolytic plating, including energy storage battery, energy transfer control module, second energy storage battery and charging machine.
[0009] The utility model relates to a special power supply equipment for electrolytic plating, including box, first energy storage battery, energy transfer control module, second energy storage battery and charging machine are installed in the corresponding box in first energy storage battery, energy transfer control module, second energy storage battery and charging machine respectively, and the box includes two cross plates, opposite both sides of cross plate are fixedly connected with side plate, side plate sets up between two cross plates, one end of cross plate is fixedly connected with back panel, and the end away from back panel of cross plate is slidably provided with mounting plate, and one side of mounting plate is fixedly installed with front panel, and first energy storage battery, energy transfer control module, second energy storage battery and charging machine are installed on the corresponding mounting plate.
[0010] The utility model relates to a special power supply equipment for electrolytic plating, and the back panel is provided with air outlet, and the front panel is provided with air inlet.
[0011] The utility model relates to a special power supply equipment for electrolytic plating, and the inside of box is provided with cooling fan, and cooling fan is fixedly installed on back panel, and the exhaust port of cooling fan faces air outlet.
[0012] The utility model relates to a special power supply equipment for electrolytic plating, and the front panel is fixedly installed with handle.
[0013] The utility model relates to a special power supply equipment for electrolytic plating, and the front panel is provided with locking handle that can lock mounting plate in the inside of box.
[0014] The utility model relates to a special power supply equipment for electrolytic plating, and one side of front panel is fixedly installed with connecting lug for connecting with rack.
[0015] The utility model relates to a special power supply equipment for electrolytic plating, and the lower end of one side of side plate is formed with flanging, and positioning slide rail is fixedly installed on flanging.
[0016] The utility model relates to a special power supply equipment for electrolytic plating, and the lower end of one side of side plate is formed with flanging, and positioning slide rail is fixedly installed on flanging.
[0017] The utility model at least has following beneficial effects:
[0018] The utility model discloses a first energy storage battery, energy transfer control module, second energy storage battery and charging machine set up the minimum electrolytic electroplating special power supply equipment, can utilize the current that the energy mutual transfer process in first energy storage battery and energy transfer control module produces, carries out power supply to electrolytic cell, and then completes electroplating work, has the characteristics such as high transfer efficiency, low energy consumption, effectively reduces enterprise production cost.
[0019] Through setting up the drawer type box, the modular assembly of first energy storage battery, energy transfer control module, second energy storage battery and charging machine can be carried out, and then quick expansion and quick replacement and other functions can be realized, which is convenient for later maintenance and maintenance. BRIEF DESCRIPTION OF DRAWINGS
[0020] The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and serve to explain the principles of the application, and do not limit the application. In the drawings:
[0021] Figure 1 It is the structure schematic diagram of electrolytic electroplating special power supply equipment of the utility model;
[0022] Figure 2 It is the structure schematic diagram of box of the utility model;
[0023] Figure 3 It is the explosion structure schematic diagram of box of the utility model;
[0024] Figure 4 It is the structure schematic diagram of gyro wheel of the utility model;
[0025] Figure 5 It is the electrode distribution structure diagram of first energy storage module of the utility model;
[0026] Figure 6 It is the electrode distribution structure diagram of energy transfer control module of the utility model.
[0027] BRIEF DESCRIPTION OF DRAWINGS
[0028] 1, first energy storage battery;2, energy transfer control module;3, second energy storage battery;4, electrolytic cell;5, charging machine;6, box;6001, handle;6002, connecting lug;6003, locking handle;601, horizontal plate;602, side plate;6021, flanging;6022, through -hole;6023, screw hole;603, back panel;6031, air outlet;604, mounting plate;605, front panel;6051, air inlet;606, positioning slide rail;607, gyro wheel;608, positioning slide block;609, screw;610, cooling fan. DETAILED DESCRIPTION
[0029] The embodiments of the present application will be described in detail below with the accompanying drawings and examples, so that the realization process of how the present application applies technical means to solve technical problems and achieves technical effects can be fully understood and implemented.
[0030] Please refer to Figures 1 to 6 The embodiment of the utility model provides a special power supply equipment for electrolytic plating, including first energy storage battery 1, energy transfer control module 2, second energy storage battery 3 and electrolytic cell 4, the structure of first energy storage battery 1 and second energy storage battery 3 is same, first energy storage battery 1 and second energy storage battery 3 pass through energy transfer control module 2 and carry out electric energy transfer, the C terminal electrode of energy transfer control module 2 is electrically connected with the electric energy input end of electrolytic cell 4, make electrolytic cell 4 be connected in series between first energy storage battery 1 and second energy storage battery 3, the B1 terminal electrode on energy transfer control module 2 is electrically connected with the B1 terminal electrode on first energy storage battery 1, the B2 terminal electrode on energy transfer control module 2 is electrically connected with the B2 terminal electrode on second energy storage battery 3.
[0031] By adopting the above technical scheme, the minimum special power supply equipment for electrolytic plating formed by first energy storage battery 1, energy transfer control module 2 and second energy storage battery 3, when transferring the electric energy on first energy storage battery 1 to second energy storage battery 3, the current generated in the transfer process passes through electrolytic cell 4, and then the plating operation is completed.
[0032] Conversely, the electric energy on second energy storage battery 3 is transferred to first energy storage battery 1, and this process is the same as the above principle.
[0033] The model of energy transfer control module 2 is E-DC24H-P.
[0034] The device can be combined in series or parallel according to the plating needs, and the expansion is convenient.
[0035] In the embodiment, a charger 5 for electric energy compensation of the main circuit is further included, and the output end of the charger 5 is electrically connected with the B1 terminal on the energy transfer control module 2. Through the above setting, first energy storage battery 1 and energy transfer control module 2 transfer energy to each other under the control of energy transfer control module 2, and there is line loss and plating loss in electrolytic cell 4 in the process, so that compensation is needed to ensure that first energy storage battery 1 and energy transfer control module 2 continuously transfer energy without interruption under the condition of copper electrolysis. The one-way transfer loss is only 5% of the total power consumption. Therefore, the charger 5 is set to 5% of the original equipment capacity, and the automatic compensation of electric energy can be realized.
[0036] The model of the charger 5 is E-AD05P.
[0037] In the embodiment, the box 6, the first energy storage battery 1, the energy transfer control module 2, the second energy storage battery 3 and the charger 5 are respectively installed in the corresponding box 6, the box 6 includes two horizontal plates 601, the opposite sides of the horizontal plate 601 are fixedly connected with the side plates 602, the side plates 602 are arranged between the two horizontal plates 601, one end of the horizontal plate 601 is fixedly connected with the back plate 603, the end of the horizontal plate 601 away from the back plate 603 is slidably provided with the mounting plate 604, one side of the mounting plate 604 is fixedly provided with the front plate 605, the first energy storage battery 1, the energy transfer control module 2, the second energy storage battery 3 and the charger 5 are respectively installed on the corresponding mounting plate 604, the drawer type box 6 is arranged, the first energy storage battery 1, the energy transfer control module 2, the second energy storage battery 3 and the charger 5 can be modularly assembled, and then the functions of rapid expansion and rapid replacement can be realized, and the later maintenance and maintenance are facilitated.
[0038] In the embodiment, in order to facilitate heat dissipation of the equipment in the box 6, the back plate 603 is provided with an air outlet 6031, the front plate 605 is provided with an air inlet 6051, the box 6 is internally provided with a cooling fan 610, the cooling fan 610 is fixedly installed on the back plate 603, and the exhaust port of the cooling fan 610 faces the air outlet 6031.
[0039] In the embodiment, the front plate 605 is fixedly provided with a handle 6001, and the handle 6001 is arranged, so that the box 6 is convenient to carry.
[0040] In the embodiment, the front plate 605 is provided with a locking handle 6003 capable of locking the mounting plate 604 in the box 6, after the mounting plate 604 provided with the equipment is inserted into the box 6, the locking handle 6003 is rotated, and then the equipment can be locked in the box 6, so that the equipment is convenient to disassemble and assemble.
[0041] In the embodiment, in order to facilitate the insertion of the box 6 into the rack, the side plate 602 is formed with a flange 6021 at the lower end of one side, the flange 6021 is fixedly provided with a positioning slide rail 606, and in order to further reduce the friction with the rack, the side plate 602 is rollingly provided with a roller 607 at the lower end of the side close to the back plate 603.
[0042] It should be noted that the corresponding roller 607 is also arranged at the entrance of the rack, so that the box 6 is more smooth when being inserted into the rack.
[0043] In the embodiment, the front plate 605 is fixedly provided with a connecting lug 6002 at both ends of one side, which is used for connecting with the rack, when it is necessary to fix the related equipment on the rack to reduce the space occupation, through the arrangement, the box 6 can be fixedly connected with the rack through the connecting lug 6002, so that the box 6 is prevented from being separated from the rack.
[0044] The above description shows and describes several preferred embodiments of the present application, but as previously discussed, it is understood that the present application is not limited to the forms disclosed herein, but is to be accorded the broadest scope of the claims appended hereto subject to the requirements of the prior art, and can be practiced in various other combinations, modifications, and environments within the scope of the concepts disclosed herein, and using no more than the knowledge of those skilled in the pertinent art. Changes and modifications can be practiced by those skilled in the art without departing from the spirit and scope of the present application, which is intended to be limited only by the scope of the appended claims.
Claims
1. A power supply device specifically for electrolytic plating, characterized in that, The system includes a first energy storage battery (1), an energy transfer control module (2), a second energy storage battery (3), and an electrolytic cell (4). The first energy storage battery (1) and the second energy storage battery (3) have the same structure. The first energy storage battery (1) and the second energy storage battery (3) transfer electrical energy through the energy transfer control module (2). The C-terminal electrode of the energy transfer control module (2) is electrically connected to the power input terminal of the electrolytic cell (4), so that the electrolytic cell (4) is connected in series between the first energy storage battery (1) and the second energy storage battery (3). The B1-terminal electrode on the energy transfer control module (2) is electrically connected to the B1-terminal electrode on the first energy storage battery (1), and the B2-terminal electrode on the energy transfer control module (2) is electrically connected to the B2-terminal electrode on the second energy storage battery (3). It also includes a charger (5) for power compensation of the main circuit, the output terminal of the charger (5) being electrically connected to the B1 terminal on the energy transfer control module (2); It also includes a housing (6), in which the first energy storage battery (1), the energy transfer control module (2), the second energy storage battery (3) and the charger (5) are respectively installed in the housing (6) corresponding to them. The housing (6) includes two horizontal plates (601), and side plates (602) are fixedly connected to the opposite sides of the horizontal plates (601). The side plates (602) are arranged between the two horizontal plates (601). A rear panel (603) is fixedly connected to one end of the horizontal plate (601). A mounting plate (604) is slidably arranged on the end of the horizontal plate (601) away from the rear panel (603). A front panel (605) is fixedly installed on one side of the mounting plate (604). The first energy storage battery (1), the energy transfer control module (2), the second energy storage battery (3) and the charger (5) are respectively installed on the mounting plate (604) corresponding to them.
2. The electrolytic plating power supply equipment according to claim 1, characterized in that: An air outlet (6031) is provided on the rear panel (603), and an air inlet (6051) is provided on the front panel (605).
3. The electrolytic electroplating power supply equipment according to claim 2, characterized in that: The housing (6) is equipped with a cooling fan (610), which is fixedly installed on the rear panel (603). The exhaust port of the cooling fan (610) faces the air outlet (6031).
4. The electrolytic plating power supply equipment according to claim 1, characterized in that: A handle (6001) is fixedly installed on the front panel (605).
5. The electrolytic plating power supply equipment according to claim 4, characterized in that: The front panel (605) is equipped with a locking handle (6003) capable of locking the mounting plate (604) inside the housing (6).
6. The electrolytic plating power supply equipment according to claim 4, characterized in that: The front panel (605) has connecting ears (6002) fixedly installed at both ends on one side for connecting to the rack.
7. The electrolytic plating power supply equipment according to claim 1, characterized in that: A flange (6021) is formed on the lower end of one side of the side plate (602), and a positioning slide rail (606) is fixedly installed on the flange (6021).
8. A power supply device for electrolytic plating according to any one of claims 1-7, characterized in that: A roller (607) is slidably mounted on the lower end of the side panel (602) near the rear panel (603).