Grinding wheel static balance detection device
By adopting a closed box structure and a servo motor-driven door in the grinding wheel testing device, the problem of interference from external light sources is solved, achieving high-precision and high-efficiency grinding wheel balance testing, and ensuring the accuracy and safety of the test results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-04-07
AI Technical Summary
Existing grinding wheel balancing testing devices are susceptible to interference from external light sources in industrial environments, leading to inaccurate test results and affecting testing accuracy and safety.
It adopts a closed enclosure structure, including through-beam sensors, lifting components and drive components. The enclosure door is driven by a servo motor to close the sensor, forming a light-free environment and ensuring accurate transmission of light signals.
This improves the accuracy and efficiency of grinding wheel balance testing, reduces the time spent on repeated testing and calibration, and ensures the accuracy of test results and the safety of operators.
Smart Images

Figure CN224095317U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a grinding wheel piece detection device technical field, concretely is a grinding wheel piece static balance detection device. BACKGROUND
[0002] If there is unbalance in the production process of the grinding wheel piece, vibration will be generated during grinding, resulting in the decrease of the size precision and surface finish of the workpiece. Static balance detection can timely discover and correct the unbalance problem, so that the grinding wheel piece remains stable during grinding, thereby improving the size precision and surface finish of the workpiece and meeting the requirements of high-precision machining. If there is unbalance problem under high-speed rotation of the grinding wheel piece, a large centrifugal force will be generated, which may cause the grinding wheel to break and fly out, endangering the personal safety of the operator. Static balance detection can timely discover and correct the unbalance of the grinding wheel, reduce the risk and protect the safety of the operator.
[0003] In the disclosed Chinese patent application with publication number CN208953200U, the patent name is a quality balance detection device for grinding wheel piece. The prior art adopts the rotary emission and reception of light rays by the reflection type sensor. The light rays emitted by the reflection type sensor can form an annular plane after one rotation without obstruction. As long as the highest point of the measured grinding wheel piece is lower than the annular plane, the reception of light rays will not be blocked, and the inaccurate measurement results caused by different inclined directions of the measured grinding wheel piece can be avoided. Therefore, the prior art can realize balance detection of the grinding wheel piece. Although the prior art can realize balance detection of the grinding wheel piece, the prior art still has certain limitations in specific implementation.
[0004] In the specific implementation process of the prior art, the reflection type sensor in the prior art lacks a shielding mechanism. The reflection type sensor is always exposed. In the industrial production environment, there are various light sources on site, such as natural light and lighting lamps. These external light rays may mistakenly enter the receiving part of the reflection type sensor, causing the receiving part to misjudge whether the light rays are blocked, thereby affecting the accuracy of the detection results. UTILITY MODEL CONTENTS
[0005] (I) Technical problem solved
[0006] In view of the deficiencies of the prior art, the utility model provides a grinding wheel piece static balance detection device, which solves the problems raised in the above background technology.
[0007] (II) Technical scheme
[0008] In order to achieve the above object, the utility model discloses a grinding wheel piece static balance detection device through the following technical schemes, including the pair of shot sensor, the pair of shot sensor includes the transmitter, the receiver, including the box, the jacking component, the drive component, the bottom wall of the box is opened and is equipped with two cabinet doors on the inner bottom wall and is located at the detection port, the inner top wall of the box is fixedly installed with the link column, and the lower end of the link column is fixedly connected with the mounting plate, two shaft rods are arranged respectively in the transverse through -wall of the both ends of the mounting plate, and the shaft rod is rotatably connected with the mounting plate, the transmitter is fixedly installed on the outer side wall of one shaft rod in the one end of mounting plate, and the receiver is fixedly installed on the outer side wall of one shaft rod in the other end of mounting plate, the drive component includes two servo motors, and two servo motors are fixedly installed at the both ends of mounting plate, and the output shaft end of servo motor is coaxially fixedly connected with one end of shaft rod, the servo motor is drivenly connected with cabinet door through shaft rod, and servo motor drives cabinet door to open or close, the jacking component includes grinding wheel piece and thimble, and the thimble drives grinding wheel piece to move up and down in the box.
[0009] Optionally, the jacking component further includes a top sleeve and a servo motor cylinder, the thimble is fixedly installed at the output shaft end of the servo motor cylinder, a recess groove is formed at the center of the lower surface of the top sleeve, the top sleeve is placed on the upper end of the thimble, the upper end of the thimble is located in the recess groove of the top sleeve, and the grinding wheel piece is sleeved on the top sleeve.
[0010] Optionally, the drive component includes two linkage assemblies, and the two linkage assemblies are located at the sides where the both ends of the mounting plate are located, the output shaft of the servo motor drives the shaft rod to rotate, and the shaft rod drives the cabinet door to move through the linkage assembly.
[0011] Optionally, the linkage assembly includes a gear, a slide rail, a rack and a connecting rod, one end of the slide rail is fixedly connected with the inner side wall of the box, the rack is inserted on the slide rail and is in sliding connection with the slide rail, the upper end of the connecting rod is fixedly connected with the rack, the lower end of the connecting rod is fixedly connected with the cabinet door, the gear is sleeved on the outer side wall of one end of the shaft rod and is fixedly connected with the shaft rod, and the gear is in engagement with the rack.
[0012] (Three) beneficial effects
[0013] The utility model provides a grinding wheel piece static balance detection device, has the following beneficial effects:
[0014] 1. The grinding wheel piece static balance detection device, through the cooperation of the light barrier sensor, the box, the jacking part and the driving part, the grinding wheel piece static balance detection device has the effect of effectively balancing the grinding wheel piece, the center of the grinding wheel piece is supported by the ejector pin, the light barrier sensor is used for rotating detection, when the light signal of the light barrier sensor is blocked by the grinding wheel piece, it is indicated that the grinding wheel piece is in an inclined state, and the whole is unbalanced, and the purpose of detecting whether the grinding wheel piece is balanced is achieved.
[0015] 2. The light barrier sensor is arranged in the box, the box and the box door jointly constitute a closed space, the grinding wheel piece is balanced in the closed space, the receiver of the light barrier sensor is prevented from being mistakenly entered by external light, and the receiver is prevented from being mistakenly judged whether the light is blocked, and the accuracy of the detection result is prevented from being affected. By closing the light, it can be ensured that the light received by the light barrier sensor only comes from the emitting part, and the detection precision is improved. The light barrier sensor is closed and shielded by the box, so that the light barrier sensor can quickly and accurately obtain the detection signal during each detection, the time for repeated detection or re-calibration caused by external interference is reduced, and the detection efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiment or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only embodiments of the present application, and those skilled in the art can obtain other drawings according to the provided drawings without creating any creative labor.
[0017] Figure 1 It is a perspective structural schematic view of the grinding wheel piece static balance detection device of the present application;
[0018] Figure 2 It is a sectional view structural schematic view of the box of the grinding wheel piece static balance detection device of the present application (in the state that the box door is opened);
[0019] Figure 3 It is a sectional view structural schematic view of the box of the grinding wheel piece static balance detection device of the present application (in the state that the box door is closed);
[0020] Figure 4 It is a perspective structural schematic view of the mounting plate of the grinding wheel piece static balance detection device of the present application;
[0021] Figure 5 It is a sectional view structural schematic view of the top sleeve of the grinding wheel piece static balance detection device of the present application.
[0022] In the figure: 1, box; 2, box door; 3, thimble; 4, connecting column; 5, opposite emission sensor; 6, rack; 7, connecting rod; 8, slide rail; 9, grinding wheel piece; 10, servo motor; 11, gear; 12, mounting plate; 13, link column; 14, top sleeve. DETAILED DESCRIPTION
[0023] The technical scheme of the utility model will be described clearly and completely below in combination with the drawings. In the description of the utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" and "third" are only for the purpose of description, and cannot be understood as an indication or implication.
[0024] In the description of the utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting" and "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances. Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments.
[0025] Please refer to Figures 1 to 5 The utility model provides technical scheme: a kind of grinding wheel piece static balance detection device, including opposite emission sensor 5, opposite emission sensor 5 includes transmitter (also namely the emission part of opposite emission sensor 5), receiver (also namely the receiving part of opposite emission sensor 5).Opposite emission sensor 5 is used to carry out balance detection to the grinding wheel piece 9 located in box 1.
[0026] A kind of grinding wheel piece static balance detection device includes box 1, jacking component, driving component, detection port is set on the bottom wall of box 1, two box doors 2 are arranged on the inner bottom wall of box 1 and located at detection port.
[0027] Wherein, the upper middle part of box 1 is fixedly connected with connecting column 4, connecting column 4 is fixedly installed on existing rotating equipment, and rotating equipment is used to drive box 1 to rotate by connecting column 4.Jacking component is used to drive grinding wheel piece 9 to move up and down, so that grinding wheel piece 9 can slowly extend into the inside of box 1.Driving component is used to drive box door 2 to open or close.
[0028] The inner top wall of the box body 1 is fixedly provided with a connecting column 13, and the lower end of the connecting column 13 is fixedly connected with a mounting plate 12. Two shaft rods are transversely arranged at the two ends of the mounting plate 12, and the shaft rods are rotationally connected with the mounting plate 12. A transmitter is fixedly arranged on the outer sidewall of one of the shaft rods at one end of the mounting plate 12, and a receiver is fixedly arranged on the outer sidewall of one of the shaft rods at the other end of the mounting plate 12. The receiver and the transmitter are respectively hung at the two ends of the mounting plate 12.
[0029] The driving component comprises two servo motors 10, which are fixedly arranged at the two ends of the mounting plate 12. The output shaft end of the servo motor 10 is coaxially fixedly connected with one end of the shaft rod. The servo motor 10 is drivingly connected with the box door 2 through the shaft rod, and the servo motor 10 drives the box door 2 to open or close. The servo motor 10 is used to drive the box door 2 to open or close.
[0030] The jacking component comprises a grinding wheel piece 9 and a jack pin 3, and the jack pin 3 drives the grinding wheel piece 9 to move up and down in the box body 1. The jacking component further comprises a top sleeve 14 and a servo electric cylinder. The jack pin 3 is fixedly arranged at the output shaft end of the servo electric cylinder, and a recessed groove is formed at the center of the lower surface of the top sleeve 14. The top sleeve 14 is arranged on the upper end of the jack pin 3, and the upper end of the jack pin 3 is arranged in the recessed groove of the top sleeve 14. The grinding wheel piece 9 is sleeved on the top sleeve 14. The servo electric cylinder is fixedly arranged on the detection table. When the servo electric cylinder is started, the output shaft of the servo electric cylinder moves up and down, and drives the jack pin 3 to move up or down. When the jack pin 3 moves up, the top sleeve 14 is pushed to move up, and the top sleeve 14 drives the grinding wheel piece 9 to move up. The centers of the grinding wheel piece 9, the top sleeve 14 and the jack pin 3 are on the same axis.
[0031] When the servo motor 10 is started, the servo motor 10 drives the box door 2 to open. After the box door 2 is opened, the jack pin 3 jacks up the grinding wheel piece 9 to move through the detection opening, so that the grinding wheel piece 9 is located in the box body 1. The output shaft of the servo motor 10 is reversely rotated and drives the shaft rod to reset, and the shaft rod drives the box door 2 to reset and close. The balance detection of the grinding wheel piece 9 is performed by using the reflection type sensor 5. A detection space is formed between the transmitter and the receiver of the reflection type sensor 5. The transmitter emits light, and the receiver receives the light. When there is no object in the detection space, the light can be smoothly transmitted from the transmitter to the receiver. Due to the mass imbalance of the grinding wheel piece 9, the grinding wheel piece 9 will tilt to one side under the action of gravity after being jacked up. The degree of tilt is positively correlated with the degree of mass imbalance of the grinding wheel piece 9.
[0032] The emitter of the opposite emitting sensor 5 emits light, and the light can form a ring plane after one rotation without obstruction. If the highest point of the measured grinding wheel piece 9 is lower than the ring plane, the light will not be blocked, and the receiver can normally receive the light. If the highest point of the measured grinding wheel piece 9 exceeds the ring plane, the light will be blocked, and the receiver cannot receive the light. This blocking signal indicates that the inclination of the grinding wheel piece 9 exceeds the allowed range, that is, the quality balance of the grinding wheel piece does not meet the requirements.
[0033] Specifically, the driving component includes two linkage assemblies located on the sides where the two ends of the mounting plate 12 are located. The output shaft of the servo motor 10 drives the shaft rod to rotate, and the shaft rod drives the box door 2 to move through the linkage assembly. The linkage assembly includes a gear 11, a sliding rail 8, a rack 6, a connecting rod 7, one end of the sliding rail 8 is fixedly connected with the inner side wall of the box body 1, the rack 6 is inserted on the sliding rail 8 and is in sliding connection with the sliding rail 8, the upper end of the connecting rod 7 is fixedly connected with the rack 6, the lower end of the connecting rod 7 is fixedly connected with the box door 2, the gear 11 is sleeved on the outer side wall of one end of the shaft rod and is in fixed connection with the shaft rod, and the gear 11 is in engagement with the rack 6.
[0034] In use, as shown in Figure 2 , the opposite emitting sensor 5 is in a horizontal state, at this time the box door 2 is in an open state, at this time the grinding wheel piece 9 is placed on the top sleeve 14, the output shaft of the servo motor pushes the top pin 3 to move upward, and the top pin 3 pushes the grinding wheel piece 9 to move upward through the top sleeve 14 and enters the box body 1 through the detection port.
[0035] Start the servo motor 10, and the rotation of the output shaft of the servo motor 10 drives the shaft rod to rotate partially, and the shaft rod drives the emitter or receiver of the opposite emitting sensor 5 to rotate by 90 degrees. After the emitter or receiver is rotated by 90 degrees, the emitter or receiver is in a vertical state with the mounting plate 12 (see Figure 3 ). During this period, the shaft rod drives the gear 11 to rotate when it rotates partially, the gear 11 drives the rack 6 engaged therewith to slide in the sliding rail 8, the rack 6 slides towards the direction where the grinding wheel piece 9 is located, the rack 6 drives the box door 2 to move through the connecting rod 7, and the box door 2 slides on the bottom wall of the box body 1 and covers the detection port, thereby shielding and closing the detection port and making the inside of the box body 1 in a closed state without other interfering light.
[0036] In order to provide a light-free environment for the opposite emitting sensor 5, thereby avoiding the influence of environmental light on the balance detection of the grinding wheel piece 9 by the opposite emitting sensor 5, and further improving the accuracy and effect of the detection of the device, the opposite emitting sensor 5 is always in the box body 1, and the opposite emitting sensor 5 is protected from external forces and damage.
[0037] The balance detection of the grinding wheel piece 9 is performed after the box doors 2 seal the detection port, a through hole is arranged in the middle of the abutted two box doors 2, the diameter of the through hole is larger than the diameter of the ejector pin 3, the ejector pin 3 can slide up and down in the through hole, and the box doors 2 will not interfere with the ejector pin 3. The ejector pin 3 pushes the grinding wheel piece 9 to rise to the set position, and the external rotating device and the against-the-light sensor 5 are started. The external rotating device drives the box body 1 to rotate through the connecting column 4, the against-the-light sensor 5 rotates with the box body 1 and performs the balance detection on the grinding wheel piece 9.
[0038] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A static balance testing device for grinding wheels, comprising a through-beam sensor (5), wherein the through-beam sensor (5) includes a transmitter and a receiver, characterized in that: It includes a housing (1), a lifting component, and a driving component. The bottom wall of the housing (1) is provided with a detection port, and two doors (2) are provided on the inner bottom wall of the housing (1) at the detection port. A connecting column (13) is fixedly installed on the inner top wall of the box (1), and a mounting plate (12) is fixedly connected to the lower end of the connecting column (13); two shafts are respectively horizontally arranged at both ends of the mounting plate (12), and the shafts are rotatably connected to the mounting plate (12); the transmitter is fixedly installed on the outer wall of one shaft at one end of the mounting plate (12), and the receiver is fixedly installed on the outer wall of one shaft at the other end of the mounting plate (12); The driving component includes two servo motors (10), which are fixedly installed at both ends of the mounting plate (12); and the output shaft of the servo motor (10) is coaxially fixedly connected to one end of the shaft; the servo motor (10) is connected to the door (2) through the shaft, and the servo motor (10) drives the door (2) to open or close. The lifting component includes a grinding wheel (9) and a lifting pin (3), and the lifting pin (3) drives the grinding wheel (9) to move up and down within the housing (1).
2. The static balance testing device for grinding wheels according to claim 1, characterized in that: The lifting component also includes a top sleeve (14) and a servo electric cylinder. The ejector pin (3) is fixedly installed at the end of the output shaft of the servo electric cylinder. A recessed groove is provided at the center of the lower surface of the top sleeve (14). The top sleeve (14) is placed on the upper end of the ejector pin (3), and the upper tip of the ejector pin (3) is located in the recessed groove of the top sleeve (14). The grinding wheel (9) is sleeved on the top sleeve (14).
3. The grinding wheel static balance testing device according to claim 1, characterized in that: The driving component includes two linkage components, which are located at both ends of the mounting plate (12); the output shaft of the servo motor (10) drives the shaft to rotate, and the shaft drives the door (2) to move through the linkage components.
4. The grinding wheel static balance testing device according to claim 3, characterized in that: The linkage assembly includes a gear (11), a slide rail (8), a rack (6), and a connecting rod (7). One end of the slide rail (8) is fixedly connected to the inner wall of the housing (1). The rack (6) is inserted into the slide rail (8) and the two are slidably connected. The upper end of the connecting rod (7) is fixedly connected to the rack (6). The lower end of the connecting rod (7) is fixedly connected to the door (2). The gear (11) is fitted onto the outer wall of one end of the shaft and the two are fixedly connected. The gear (11) meshes with the rack (6).
Citation Information
Patent Citations
Mass balance detection device for grinding wheel
CN208953200U