Disc type stripping test device

By combining a servo electric cylinder and a planetary reducer with a negative pressure generator, the problems of low transmission efficiency and unstable clamping force in existing disc peeling test devices are solved, achieving automatic positioning and high-precision testing.

CN224095650UActive Publication Date: 2026-04-07GUANGDONG TLOONG INK CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In existing disc peeling test devices, synchronous belt drive leads to a decrease in transmission efficiency, cylinder drive affects the stability of clamping force, sample needs to be manually positioned and operation is inconvenient, affecting the accuracy and reliability of testing.

Method used

A servo electric cylinder is used as the linear drive mechanism, and a planetary reducer and motor are combined as the rotation drive mechanism. Combined with a negative pressure generator, automatic clamping is achieved. A negative pressure chamber is formed through micro-ventilation holes, eliminating the need for manual positioning of the sample and ensuring stable clamping force and accurate testing.

Benefits of technology

It achieves stable and uniform clamping force between the discs, automatically ensures the sample adheres tightly, is easy to operate, and provides accurate and reliable testing, thus improving the accuracy and reliability of the test.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224095650U_ABST
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Abstract

The utility model discloses a disc type stripping testing device which comprises a shell, an upper disc, a lower disc assembly, a driving assembly and a negative pressure generator, the upper disc and the lower disc assembly are located on the front side of the shell, and the driving assembly is arranged in the shell; the lower disc assembly comprises a lower disc body with a cavity, and micro air holes are formed in the surface of the lower disc body; the driving assembly comprises a linear driving mechanism, a rotation driving mechanism and a support. The rotation driving mechanism comprises a second rotating shaft, a mounting seat, a planetary reducer and a motor; one end of the second rotating shaft is in transmission connection with the motor through the gear pair and the planetary reducer in sequence, and the other end of the second rotating shaft is connected with the lower disc body; a through hole is formed in the second rotating shaft; and the negative pressure generator is communicated with the cavity through the through hole. The clamping force between the discs is stable and uniform, a test sample can be completely clung to the surface of the lower disc body without manual positioning, the operation is convenient, and the test is accurate and reliable.
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Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, and in particular to a disc-type peeling test device. Background Technology

[0002] The disc peel tester is suitable for testing the adhesion of ink layers in plastic films and cellophane decorative printed materials produced by gravure printing.

[0003] However, existing peeling test devices have the following problems due to structural limitations:

[0004] 1. The rotation drive part adopts a synchronous belt drive structure design. Long-term wear of the synchronous belt leads to a decrease in transmission efficiency and transmission accuracy cannot be guaranteed. In addition, it requires regular maintenance.

[0005] 2. The linear drive section adopts a cylinder-driven structure design. The accuracy of linear movement is affected by the stability of air pressure, which affects the stability of the clamping force between the discs and cannot meet the requirements of high-precision testing scenarios.

[0006] 3. The test sample needs to be manually inserted between the two discs for positioning. It is easy to fall off and cannot be completely attached to the surface of the discs. The operation is inconvenient and affects the accuracy and reliability of the test.

[0007] Therefore, in order to solve the above problems, it is necessary to develop a disc-type peel test device. The clamping force between the discs is stable and uniform, and the test sample can be completely attached to the surface of the lower disc body without manual positioning. It is easy to operate and the test is accurate and reliable. Utility Model Content

[0008] To solve the above problems, the technical solution adopted by this utility model is as follows:

[0009] A disc-type peel testing device includes a housing, an upper disc, a lower disc assembly, a drive assembly, and a negative pressure generator, characterized in that:

[0010] The upper and lower disk assemblies are located on the front side of the housing, and the drive assembly is disposed inside the housing;

[0011] The lower disk assembly includes a lower disk body with an internal cavity, and micro-ventilation holes communicating with the cavity are distributed on the circumferential surface of the lower disk body.

[0012] The drive assembly includes a linear drive mechanism, a rotary drive mechanism, and a bracket fixedly connected to the housing.

[0013] The rotation drive mechanism includes a second rotating shaft, a mounting base fixedly connected to the bracket, a planetary reducer, and a motor;

[0014] The second rotating shaft is eccentrically positioned with respect to the planetary reducer and the motor. The middle part of the second rotating shaft is connected to the mounting base via a bearing. One end of the second rotating shaft is connected to the planetary reducer via a gear pair, and the other end is connected to the lower disc body. The drive end of the motor is connected to the planetary reducer.

[0015] The second rotating shaft has a through hole extending from one end to the other.

[0016] The suction end of the negative pressure generator is connected to the chamber through the through hole of the second rotating shaft;

[0017] The linear drive mechanism includes a first rotating shaft, a lifting plate, and a servo electric cylinder. The middle part of the first rotating shaft is connected to the lifting plate through a bearing, and one end of the shaft is connected to the upper disc.

[0018] The servo electric cylinder is located below the lifting plate, and is fixedly connected to the bracket, with its drive end connected to the lower surface of the lifting plate.

[0019] Preferably, a rotary connector is provided at the end of the second rotating shaft away from the lower disc body, and the rotary connector is connected to the suction end of the negative pressure generator through a suction pipe; the through hole is connected to the suction pipe through the rotary connector.

[0020] Preferably, the lower disk body further includes a cover, which is detachably connected to the opening of the lower disk body, so that the disk cavity between the cover and the lower disk body forms a chamber.

[0021] Preferably, the linear drive mechanism further includes guide rods disposed opposite to each other on both sides of the servo cylinder, the guide rods being slidably sleeved with the lifting plate, one end of the guide rods being fixedly connected to the bracket, and the guide rods being offset from the first rotating shaft.

[0022] Preferably, there are two servo electric cylinders, which are arranged opposite each other on the front and rear sides of the lifting plate.

[0023] Preferably, the bearing is a deep groove ball bearing.

[0024] Preferably, the negative pressure generator is connected to the bracket, and the negative pressure generator is a negative pressure pump.

[0025] Preferably, the front side of the housing is also provided with a control panel, which is electrically connected to the negative pressure generator, servo cylinder and motor through a control module.

[0026] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0027] The clamping force between the discs in this invention is stable and uniform. The test sample can be completely and tightly attached to the surface of the lower disc body without manual positioning. The operation is convenient and the test is accurate and reliable. Attached Figure Description

[0028] Figure 1 This is the front view of the present invention;

[0029] Figure 2 This is a schematic diagram of the right-side cross-sectional structure of this utility model;

[0030] Figure 3 This is a partial rear cross-sectional view of the present invention;

[0031] The components include: outer shell 1, upper disc 2, lower disc assembly 3, negative pressure generator 4, linear drive mechanism 5, rotary drive mechanism 6, bracket 7, rotary connector 8, air extraction pipe 9, bearing 10, control panel 20, gear pair 30, lower disc body 31, cover 32, first rotating shaft 51, lifting plate 52, servo electric cylinder 53, guide rod 54, second rotating shaft 61, mounting base 62, planetary reducer 63, motor 64, chamber 311, micro-ventilation hole 312, and through hole 611. Detailed Implementation

[0032] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0033] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," "up," "down," "front," "back," and similar expressions used in this document are for illustrative purposes only.

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0035] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments:

[0036] like Figure 1-3As shown, a disc-type peeling test device includes a housing 1, an upper disc 2, a lower disc assembly 3, a drive assembly, and a negative pressure generator 4. The upper disc 2 and the lower disc assembly 3 are located on the front side of the housing 1, and the drive assembly is disposed inside the housing 1.

[0037] The lower disk assembly 3 includes a lower disk body 31 with an internal cavity 311, and micro-ventilation holes 312 communicating with the cavity 311 are distributed on the circumferential surface of the lower disk body 31.

[0038] The drive assembly includes a linear drive mechanism 5, a rotary drive mechanism 6, and a bracket 7 fixedly connected to the housing 1.

[0039] The rotation drive mechanism 6 includes a second rotating shaft 61, a mounting base 62 fixedly connected to the bracket 7, a planetary reducer 63, and a motor 64;

[0040] The second rotating shaft 61 is eccentrically arranged with the planetary reducer 63 and the motor 64. The middle part of the second rotating shaft 61 is connected to the mounting base 62 through the bearing 10. One end of the second rotating shaft 61 is connected to the planetary reducer 63 through the gear pair 30, and the other end is connected to the lower disc body 31. The drive end of the motor 64 is connected to the planetary reducer 63.

[0041] The second rotating shaft 61 has a through hole 611 extending from one end to the other.

[0042] The suction end of the negative pressure generator 4 is connected to the chamber 311 through the through hole 611 of the second rotating shaft 61;

[0043] The linear drive mechanism 5 includes a first rotating shaft 51, a lifting plate 52, and a servo electric cylinder 53. The middle part of the first rotating shaft 51 is connected to the lifting plate 52 through a bearing 10, and one end of it is connected to the upper disc 2.

[0044] The servo cylinder 53 is located below the lifting plate 52. The servo cylinder 53 is fixedly connected to the bracket 7, and its drive end is connected to the lower surface of the lifting plate 52.

[0045] In this embodiment, by using a servo electric cylinder 53 as the power source of the linear drive mechanism 5, the stability of linear movement is improved, the positioning is accurate, and the clamping force between the discs is kept stable and uniform. By using a planetary reducer 63 and a motor 64 as the power source of the rotation drive mechanism 6, the transmission accuracy and efficiency of rotation are improved, and the test is ensured to be accurate and reliable.

[0046] In this embodiment, by providing a micro-ventilation hole 312 on the lower disc body 31 that communicates with the chamber 311, the chamber 311 is connected to the suction end of the negative pressure generator 4 through the through hole 611 of the second rotating shaft 61, so that the test sample can be completely and tightly attached to the surface of the upper disc 2 body without manual positioning, which is convenient to operate and improves the accuracy of testing.

[0047] Furthermore, such as Figure 2 As shown, in order to ensure that the second rotating shaft 61 rotates while the chamber 311 forms a negative pressure chamber, a rotating connector 8 is provided at the end of the second rotating shaft 61 away from the lower disc body 31. The rotating connector 8 is connected to the suction end of the negative pressure generator 4 through the suction pipe 9. The through hole 611 is connected to the suction pipe 9 through the rotating connector 8.

[0048] Furthermore, such as Figure 2 As shown, in order to facilitate the removal of dust and impurities in the chamber 311 and avoid dust and impurities from clogging the through hole 611, the lower disc body 31 also includes a cover 32, which is detachably connected to the opening of the lower disc body 31, so that the disc cavity between the cover 32 and the lower disc body 31 forms a chamber 311.

[0049] Furthermore, such as Figure 2 , 3 As shown, in order to improve the stability of the rotation or movement of the upper disc 2, the linear drive mechanism 5 also includes guide rods 54 that are relatively arranged on both sides of the servo cylinder 53. The guide rods 54 are slidably sleeved with the lifting plate 52, one end of the guide rods 54 is fixedly connected to the bracket 7, and the guide rods 54 are staggered with the first rotating shaft 51.

[0050] Furthermore, such as Figure 2 , 3 As shown, in order to ensure that the two ends of the lifting plate 52 move synchronously and smoothly, and to improve the support stability of the lifting plate 52 under static conditions, there are two servo electric cylinders 53, which are arranged opposite to each other on the front and rear sides of the lifting plate 52.

[0051] Furthermore, in order to enhance the ability of the first rotating shaft 51 and the second rotating shaft 61 to withstand radial loads and ensure uniform clamping force between the discs, the bearing 10 is a deep groove ball bearing.

[0052] Furthermore, the negative pressure generator 4 is connected to the bracket 7, and the negative pressure generator 4 is a negative pressure pump.

[0053] Furthermore, such as Figure 1 As shown, a control panel 20 is also provided on the front side of the housing 1. The control panel 20 is electrically connected to the negative pressure generator 4, the servo electric cylinder 53 and the motor 64 through a control module (not shown in the figure).

[0054] In this embodiment, the control panel 20 is equipped with a touch screen, which enables intelligent operation and control of the device, achieving precise and intelligent control.

[0055] For those skilled in the art, various other corresponding changes and modifications can be made based on the technical solutions and concepts described above, and all such changes and modifications should fall within the protection scope of the claims of this utility model patent.

Claims

1. A disc-type peel testing device, comprising a housing, an upper disc, a lower disc assembly, a drive assembly, and a negative pressure generator, characterized in that: The upper and lower disk assemblies are located on the front side of the housing, and the drive assembly is disposed inside the housing; The lower disk assembly includes a lower disk body with an internal cavity, and micro-ventilation holes communicating with the cavity are distributed on the circumferential surface of the lower disk body. The drive assembly includes a linear drive mechanism, a rotary drive mechanism, and a bracket fixedly connected to the housing. The rotation drive mechanism includes a second rotating shaft, a mounting base fixedly connected to the bracket, a planetary reducer, and a motor; The second rotating shaft is eccentrically positioned with respect to the planetary reducer and the motor. The middle part of the second rotating shaft is connected to the mounting base via a bearing. One end of the second rotating shaft is connected to the planetary reducer via a gear pair, and the other end is connected to the lower disc body. The drive end of the motor is connected to the planetary reducer. The second rotating shaft has a through hole extending from one end to the other. The suction end of the negative pressure generator is connected to the chamber through the through hole of the second rotating shaft; The linear drive mechanism includes a first rotating shaft, a lifting plate, and a servo electric cylinder. The middle part of the first rotating shaft is connected to the lifting plate through a bearing, and one end of the shaft is connected to the upper disc. The servo electric cylinder is located below the lifting plate, and is fixedly connected to the bracket, with its drive end connected to the lower surface of the lifting plate.

2. The disc-type peel testing device according to claim 1, characterized in that, A rotary connector is provided at the end of the second rotating shaft away from the lower disc body. The rotary connector is connected to the suction end of the negative pressure generator through a suction pipe. The through hole is connected to the suction pipe through the rotary connector.

3. The disc-type peel testing device according to claim 1, characterized in that, The lower disc body also includes a cover, which is detachably connected to the opening of the lower disc body, so that the disc cavity between the cover and the lower disc body forms a chamber.

4. The disc-type peel testing device according to claim 1, characterized in that, The linear drive mechanism also includes guide rods that are disposed opposite to each other on both sides of the servo cylinder. The guide rods are slidably sleeved with the lifting plate, one end of the guide rod is fixedly connected to the bracket, and the guide rods are offset from the first rotating shaft.

5. The disc-type peel testing device according to claim 1, characterized in that, There are two servo electric cylinders, which are arranged opposite each other on the front and rear sides of the lifting plate.

6. The disc-type peel testing device according to claim 1, characterized in that, The bearing is a deep groove ball bearing.

7. The disc-type peel testing device according to claim 1, characterized in that, The negative pressure generator is connected to the bracket, and the negative pressure generator is a negative pressure pump.

8. The disc-type peel testing device according to claim 1, characterized in that, The front side of the housing is also equipped with a control panel, which is electrically connected to the negative pressure generator, servo electric cylinder and motor through a control module.