Visual inspection device

Abstract

The utility model discloses a visual inspection device, which comprises a material conveying assembly, an inspection assembly and a rack, and is characterized in that the material conveying assembly is used for conveying products along a preset direction; the detection assembly comprises a detection jig, an optical module and a mechanical arm, and the detection jig is arranged on one side of the optical module and used for placing a product and moving the product to a detection area clamping position; the optical module is used for capturing and analyzing images of products, and the mechanical arm is arranged on one side of the detection jig and used for placing qualified products back to the conveying assembly. The detection assembly is installed on the machine frame, and the material conveying assembly is fixedly connected with the machine frame. According to the utility model, through an automatic and standardized detection mode, the detection efficiency and accuracy can be improved, and the time cost can be effectively saved.

Description

Technical Field

[0001] This utility model relates to, but is not limited to, the field of intelligent detection technology, and in particular to a visual detection device. Background Technology

[0002] In modern automated production lines, product inspection plays a crucial role, directly impacting product quality and production efficiency. Traditional inspection methods often rely on manual visual inspection, which is not only inefficient but also susceptible to human error, making it difficult to guarantee the accuracy and consistency of inspection results. Utility Model Content

[0003] The following is an overview of the subject matter described in detail herein. This overview is not intended to limit the scope of the claims. This invention aims to at least address one of the technical problems existing in the prior art. To this end, embodiments of this invention provide a visual inspection device that not only improves inspection efficiency and accuracy but also effectively saves time and costs.

[0004] This utility model provides a visual inspection device, including: a feeding assembly for conveying products along a preset direction; an inspection assembly including an inspection fixture, an optical module, and a robotic arm, wherein the inspection fixture is disposed on one side of the optical module and is used to place the product and move the product to an inspection area; the optical module is used to capture and analyze images of the product, and the robotic arm is disposed on one side of the inspection fixture and is used to return qualified products to the feeding assembly; and a frame on which the inspection assembly is mounted, and the feeding assembly and the frame are fixedly connected.

[0005] According to some embodiments of the present invention, the material conveying assembly includes a main conveying line, a support frame is fixedly connected to the bottom of the main conveying line, and support plates are installed on both sides of the support frame, the height of the support plates being the same as the height of the main conveying line.

[0006] According to some embodiments of the present invention, a fixed bracket is connected to the top of the main conveyor line, a light strip is installed on the fixed bracket, and a shelf is connected inside the fixed bracket, with the shelf located above the main conveyor line.

[0007] According to some embodiments of the present invention, the rack is equipped with a button device for switching between automatic detection mode and manual detection mode.

[0008] According to some embodiments of the present invention, the frame is equipped with a sensor assembly, which sends a detection signal to the optical module when it detects that the product has moved to the detection limit position, so that the optical module can capture and analyze the image of the product.

[0009] According to some embodiments of the present invention, the testing fixture includes a slide rail assembly and a transfer stage, wherein the transfer stage is slidably connected to the slide rail assembly.

[0010] According to some embodiments of the present invention, a baffle is provided between the slide rail assembly and the transfer stage.

[0011] According to some embodiments of the present invention, the detection area is positioned on the detection area of ​​the frame, and a spacer is provided between the detection area and the baffle.

[0012] According to some embodiments of the present invention, the support plate is provided with a first connecting slide rail, the frame is provided with a second connecting slide rail that is slidably connected to the first connecting slide rail, and the material conveying assembly is connected and fixed to the frame through the first connecting slide rail.

[0013] According to some embodiments of the present invention, the visual inspection device further includes a feeding area for storing products that fail the inspection.

[0014] The visual inspection device of this utility model embodiment has at least the following beneficial effects:

[0015] 1. By adopting standardized image capture and analysis processes, product defects can be identified more accurately, reducing the possibility of false positives and false negatives. At the same time, the consistency of the machines ensures uniformity in testing standards, improving the stability of product quality.

[0016] 2. Automated testing reduces reliance on manual operation, lowering the company's investment in human resources. This not only reduces labor costs, but also saves production space due to the small footprint of the equipment.

[0017] 3. This device enables rapid and continuous product inspection, avoiding the inefficiency of manual visual inspection. The optical module quickly captures product images and performs real-time analysis, significantly shortening the inspection cycle and improving the overall production line efficiency.

[0018] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention may be realized and obtained by means of the structures particularly pointed out in the description, claims, and drawings. Attached Figure Description

[0019] The accompanying drawings are provided to further understand the technical solution of this utility model and constitute a part of the specification. They are used together with the embodiments of this utility model to explain the technical solution of this utility model, and do not constitute a limitation on the technical solution of this utility model.

[0020] Figure 1 This is a structural diagram of a visual inspection device provided in one embodiment of the present invention;

[0021] Figure 2 This is one embodiment of the present utility model. Figure 1 Enlarged view of point A in the middle;

[0022] Reference numerals: Detection component 110; Detection fixture 111; Optical module 112; Robotic arm 113; Frame 120; Detection area slot 121; Button device 122; Conveyor main line 130; Support frame 140; Support plate 150; First connecting slide rail 151; Second connecting slide rail 123; Fixed bracket 160; Placement plate 170; Slide rail assembly 210; Transfer stage 220; Baffle 230; Spacer 240. Detailed Implementation

[0023] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0024] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] In the description of this utility model, the use of "first" and "second" is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of technical features indicated, or implicitly indicating the order of the technical features indicated.

[0026] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0027] The embodiments of this utility model will be further described below with reference to the accompanying drawings.

[0028] Reference Figures 1 to 2 The device comprises the following key components: a material conveying assembly, primarily responsible for stably conveying products along a preset direction (set according to actual production needs); and a detection assembly 110, which integrates a detection fixture 111, an optical module 112, and a robotic arm 113. The detection fixture 111, located on one side of the optical module 112, securely holds the product to be detected and accurately moves it to the detection area slot 121 in the detection area of ​​the frame 120. The optical module 112 utilizes traditional image processing technology to accurately capture and analyze image information of the product, thereby conducting a comprehensive and detailed evaluation of product quality. The robotic arm 113, located on the other side of the detection fixture 111, can return qualified products to the material conveying assembly to continue the production process. The frame 120 not only stably supports the detection assembly 110 but also features a sliding and fixed connection mechanism with the material conveying assembly, thereby enhancing the device's stability and significantly improving its flexibility and adaptability.

[0029] In some embodiments, the inspection fixture 111 can smoothly accommodate and handle products with a maximum size not exceeding 400 mm. However, it should be noted that this invention is not limited to the specific product size range that the inspection fixture 111 can accommodate. The key is that the inspection fixture 111 can effectively load the product and move it accurately to the designated slot in the inspection area to complete the subsequent inspection process.

[0030] In some embodiments, the rack 120 not only provides a stable supporting foundation but also integrates a button device 122. This design allows users to seamlessly switch between automatic and manual detection modes, greatly improving operational flexibility. Specifically, the button device 122, as part of a PLC (Programmable Logic Controller), can control the operating logic of the entire device, including but not limited to the switching function between automatic and manual detection modes. This design ensures efficient operation and flexible handling of the device, meeting the needs of diverse detection scenarios.

[0031] In some embodiments, the rack 120 is also equipped with a sensor assembly that is highly sensitive. During the operation of the device, once it detects that a product has arrived at the detection area 121, it can immediately send a start signal to the optical module 112, thereby quickly triggering the entire detection process and ensuring the efficiency and accuracy of the detection work.

[0032] Preferably, the width of the frame 120 of this device can be set to 750 mm, which effectively saves production space.

[0033] In some embodiments, such as Figure 1As shown, the material conveying assembly consists of a main conveyor line 130, the bottom of which is fixedly connected to the support frame 140 to ensure structural stability. On both sides of the frame, support plates 150, at the same height as the main conveyor line 130, are symmetrically installed. The support plates 150 are equipped with a first connecting slide rail 151, and the frame 120 is equipped with a second connecting slide rail 123 that matches the first connecting slide rail 151. This allows the material conveying assembly to be stably and flexibly connected and fixed to the frame 120, achieving high efficiency in product inspection.

[0034] In some embodiments, a fixed bracket 160 is fixedly connected to the top of the main conveyor 130. This bracket can be equipped with light strips to provide ample lighting for the operating area, and a shelf 170 is provided inside the bracket. This design allows workers to conveniently place or pre-process products temporarily, such as placing a computer on it to view product testing results immediately, thereby improving work efficiency and ease of operation.

[0035] In some embodiments, such as Figure 2 As shown, the inspection fixture 111 integrates a slide rail assembly 210 and a transfer stage 220. The transfer stage 220 is slidably connected to the slide rail assembly 210, ensuring smooth product movement along the slide rail. To further enhance the stability of the product during movement, a baffle 230 is provided between the slide rail and the transfer stage 220. In the actual workflow, the operator can place the product on the transfer stage 220, and then use the guiding function of the slide rail assembly 210 to accurately transport the product to the inspection area slot 121, so that the optical module 112 can perform comprehensive and detailed quality inspection of the product.

[0036] In some embodiments, a spacer 240 is provided between the detection area slot 121 and the baffle 230 of the detection fixture 111 to ensure accurate positioning of the product during the detection process.

[0037] In some embodiments, the device also includes a feeding area, which can be used to properly store products that have been determined to be defective after rigorous testing. It is worth noting that the feeding area can be designed with a buffer function, capable of accommodating multiple sets (e.g., four sets) of defective products simultaneously. This design aims to minimize disruption to the overall production rhythm and ensure the smooth and efficient operation of the production line. During the inspection process, once a defective product is detected, the operator can choose to manually remove it or safely and quickly transfer it to the designated feeding area via a conveyor for subsequent processing and analysis.

[0038] In some embodiments, the support plate 150 can serve as a feeding area, ensuring an extremely short operating distance thanks to its sliding connection with the frame 120. When product inspection results show that the product is unqualified, these products can be quickly and easily transferred to the support plate 150, thereby improving the processing efficiency of the production line.

[0039] The specific steps of the device's workflow are as follows: First, the product to be inspected is extracted from the main conveyor line 130 and placed on the moving platform of the inspection fixture 111 in the inspection component 110. Then, the slide rail assembly 210 built into the fixture smoothly transfers the product to the preset inspection area slot 121. Once the sensor assembly detects that the product has arrived at the inspection area slot 121, it immediately sends a start command to the optical module 112, triggering it to automatically execute the inspection task. In the inspection stage, on the one hand, this device can automatically trigger the automated inspection process using sensors, eliminating the need for manual operation and significantly improving inspection efficiency. On the other hand, this device also retains a convenient button for manually starting the inspection, and can easily switch between manual and automatic inspection modes via a PLC (Programmable Logic Controller) to flexibly adapt to diverse production needs. For products that pass inspection, the robotic arm 113 can respond quickly, accurately grip, and safely return them to the main conveyor line 130 to ensure the smooth operation of subsequent production processes. For products that fail inspection, operators can choose to manually remove them or use a conveyor device to transfer them to the designated unloading area. To improve production efficiency, the unloading area is specially designed with a buffer function, capable of accommodating multiple sets of defective products and effectively preventing disruption to the overall production rhythm. Simultaneously, to ensure the continuity and efficiency of the production process, the unloading area can be cleaned periodically. Particularly noteworthy is that the cycle time of this device (excluding product placement time) is only 7 seconds, indicating that the device can efficiently complete a testing task in a very short time, thereby significantly improving the overall efficiency of the production line.

[0040] The above is a detailed description of the preferred embodiments of the present utility model. However, the present utility model is not limited to the above embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present utility model. All such equivalent modifications or substitutions are included within the scope defined by the claims of the present utility model.

Claims

1. A visual inspection device, characterized in that, include: A conveying assembly for conveying products along a preset direction; The detection assembly includes a detection fixture, an optical module, and a robotic arm. The detection fixture is located on one side of the optical module and is used to place the product and move the product to the detection area. The optical module is used to capture and analyze images of the product, and the robotic arm is located on one side of the inspection fixture to place qualified products back onto the feeding assembly. The frame, the detection component is mounted on the frame, and the material conveying component is fixedly connected to the frame.

2. The visual inspection device according to claim 1, characterized in that, The material conveying assembly includes a main conveying line, a support frame is fixedly connected to the bottom of the main conveying line, and support plates are installed on both sides of the support frame. The height of the support plates is the same as the height of the main conveying line.

3. The visual inspection device according to claim 2, characterized in that, A fixed bracket is connected to the top of the main conveyor line, and a light strip is installed on the fixed bracket. A shelf is connected inside the fixed bracket, and the shelf is located above the main conveyor line.

4. The visual inspection device according to claim 1, characterized in that, The rack is equipped with a button device for switching between automatic detection mode and manual detection mode.

5. A visual inspection device according to claim 1, characterized in that, The frame is equipped with a sensor assembly that sends a detection signal to the optical module when it detects that the product has moved to the detection limit position, so that the optical module can capture and analyze the image of the product.

6. A visual inspection device according to claim 1, characterized in that, The testing fixture includes a slide rail assembly and a transfer stage, the transfer stage being slidably connected to the slide rail assembly.

7. A visual inspection device according to claim 6, characterized in that, A baffle is provided between the slide rail assembly and the transfer stage.

8. A visual inspection device according to claim 7, characterized in that, The detection area slot is located on the detection area of ​​the frame, and a partition plate is provided between the detection area slot and the baffle.

9. A visual inspection device according to claim 2, characterized in that, The support plate is provided with a first connecting slide rail, and the frame is provided with a second connecting slide rail that is slidably connected to the first connecting slide rail. The material conveying assembly is connected and fixed to the frame through the first connecting slide rail.

10. A visual inspection device according to claim 1, characterized in that, The visual inspection device also includes a feeding area for storing products that fail the inspection.

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