High-performance fiber woven data line

By employing a combination design of inner tube, base tube, and fiber braided layer in the data cable, and combining a composite tube design of bio-composite materials and fluorescent fibers, the durability and performance deficiencies of traditional data cables are solved, achieving high-performance data transmission and extended service life.

CN224096417UActive Publication Date: 2026-04-07GUANGDONG HUANGXING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Traditional data cables are inadequate in terms of durability, wear and tear, breakage, signal attenuation, and slow charging speed, and cannot meet the needs of high-performance data transmission.

Method used

The inner tube consists of an elastic structure and a protective structure. The inner tube is equipped with a base tube and a covering structure. The fiber braiding structure includes first and second carbon fiber braided layers spirally distributed along the axis of the base tube. Combined with the design of bio-based composite tube and fluorescent fiber, the strength and flexibility of the data cable are enhanced.

Benefits of technology

The data cable's tensile strength, compressive strength, and bending resistance have been improved, ensuring high-performance data transmission, extending its service life, and providing both security and aesthetics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-performance fiber woven data line, which comprises a data line body, the data line body comprises an inner pipe, a coating structure and a fiber woven structure, the coating structure and the fiber woven structure are sequentially arranged on the inner pipe, the inner pipe is composed of an elastic structure and a protective structure, the elastic structure is connected with the protective structure, the inner pipe is further provided with a base layer pipe, and the base layer pipe is connected with the fiber woven structure. The base layer pipe is connected with the coating structure, the coating structure comprises a bio-based composite pipe, and the fiber woven structure is arranged between the bio-based composite pipe and the base layer pipe. The spiral distribution design of the first carbon fiber braid layer and the second carbon fiber braid layer not only increases the strength and flexibility of the data line, but also improves the tensile resistance. The data line is excellent in compression resistance, tensile resistance, bending resistance and the like by adopting the cooperation of different layers of materials, and can meet the requirements of high-performance data transmission.
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Description

TECHNICAL FIELD

[0001] The utility model relates to data line technical field, concretely is a kind of high-performance fiber braided data line. BACKGROUND

[0002] With the rapid development of information technology and the popularity of intelligent devices, the demand for data transmission and charging is increasing. Modern electronic products, such as smartphones, tablets, laptops and smart wearable devices, generally rely on data lines for charging and data transmission. Therefore, the performance and reliability of data lines directly affect the user experience of devices. Traditional data lines use ordinary plastic materials and simple structures in terms of manufacturing materials and structural design. Although they can meet the basic charging and data transmission needs in a short period of time, they often face problems such as insufficient durability, easy wear and tear, easy breakage, signal attenuation and slow charging speed as the use time increases. SUMMARY

[0003] To overcome the shortcomings of the prior art, the utility model provides a high-performance fiber braided data line that effectively solves the problems raised in the background art.

[0004] The utility model solves the technical problems adopted by the technical scheme:

[0005] A high-performance fiber braided data line includes a data line body, the data line body includes an inner tube, a coating structure and a fiber braided structure arranged in sequence on the inner tube, the inner tube is composed of an elastic structure and a protective structure, the elastic structure is connected with the protective structure, the inner tube is also provided with a base layer tube, the base layer tube is connected with the coating structure, the coating structure includes a bio-based composite tube, the fiber braided structure is arranged between the bio-based composite tube and the base layer tube, the fiber braided structure includes a first carbon fiber braided layer and a second carbon fiber braided layer, the first carbon fiber braided layer and the second carbon fiber braided layer are both provided with a plurality of positioning holes, the first carbon fiber braided layer and the second carbon fiber braided layer are distributed in a spiral along the axis direction of the base layer tube, and the bio-based composite tube is provided with a plurality of pressure blocks fitted with the positioning holes.

[0006] As a further description of the above technical scheme, the elastic structure includes an insulating material layer, a resin material layer and an electromagnetic signal shielding layer, the protective structure includes a waterproof material layer and a pressure-resistant material layer, the insulating material is connected with the resin material layer, the electromagnetic signal shielding layer is arranged on the inner side of the insulating material layer, and the pressure-resistant material layer is connected with the waterproof material layer.

[0007] As a further description of the above technical scheme, the bio-based composite tube is provided with a mounting groove, the mounting groove is distributed in a spiral along the axis direction of the bio-based composite tube, and the mounting groove is filled with a fluorescent fiber.

[0008] As a further description of the above technical solution, the groove depth of the mounting groove is less than 2mm, and the diameter of the fluorescent fiber is 1.5mm-1.8mm.

[0009] As a further description of the above technical solution, the pressure block is integrally formed with the bio-based composite pipe, and the bio-based composite pipe is spirally distributed along the axis direction of the inner pipe.

[0010] As a further description of the above technical solution, the thickness of the first carbon fiber woven layer is equal to the thickness of the second carbon fiber woven layer.

[0011] As a further description of the above technical solution, the first carbon fiber woven layer is composed of a plurality of transversely woven carbon fiber wires, and the second carbon fiber woven layer is composed of a plurality of longitudinally woven carbon fiber wires.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] The high-performance fiber woven data line has at least one of the following beneficial effects in use:

[0014] The spiral distribution design of the first carbon fiber woven layer and the second carbon fiber woven layer not only increases the strength and flexibility of the data line, but also improves the tensile resistance. The cooperation of different levels of materials makes the data line excellent in compression resistance, tensile resistance, bending resistance and other performances, and can meet the demand of high-performance data transmission. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the whole structure schematic diagram of the utility model high-performance fiber woven data line;

[0016] Figure 2 It is the first part perspective structure schematic diagram of the utility model high-performance fiber woven data line;

[0017] Figure 3 It is the inner tube structure schematic diagram of the utility model high-performance fiber woven data line;

[0018] Figure 4 It is the second part perspective structure schematic diagram of the utility model high-performance fiber woven data line.

[0019] Mark in the drawing:

[0020] 1. Data cable body; 101. Inner tube; 102. Shielding layer; 103. Elastic structure; 104. Protective structure; 2. Covering structure; 201. Bio-based composite tube; 202. Compression block; 203. Mounting groove; 3. Fiber braided structure; 301. Base tube; 302. First carbon fiber braided layer; 303. Second carbon fiber braided layer. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1-4 As shown, this utility model provides a high-performance fiber braided data cable, including a data cable body 1. The data cable body 1 includes an inner tube 101, a covering structure 2 and a fiber braided structure 3 sequentially disposed on the inner tube 101. The inner tube 101 is composed of an elastic structure 103 and a protective structure 104. The elastic structure 103 (composed of an insulating material layer, a resin material layer and an electromagnetic signal shielding layer 102) can effectively protect the electrical signals and power supply of the internal data cable, while providing good insulation performance to prevent short circuits and signal interference. The protective structure 104 (including a waterproof material layer and a pressure-resistant material layer) increases the physical protection capability of the data cable, making it suitable for various environments (such as humid, dusty or high-pressure environments) and extending the service life of the product. The elastic structure 103 is connected to the protective structure 104. The inner tube 101 also has a base tube 301, which is connected to the covering structure 2. The covering structure 2 includes a bio-based composite tube 201. The fiber braided structure 3 is disposed between the bio-based composite tube 201 and the base tube 301. The fiber braided structure 3 includes a first carbon fiber braided layer 302 and a second carbon fiber braided layer 303. Both the first and second carbon fiber braided layers 302 and 303 have multiple positioning holes. The first and second carbon fiber braided layers 302 and 303 are spirally distributed along the axial direction of the base tube 301. The bio-based composite tube 201 has multiple pressure blocks 202 that fit into the positioning holes. The combination of positioning holes and pressure blocks 202 ensures a firm assembly and prevents displacement between the layers, thereby further enhancing the structural stability of the data cable.

[0023] The spiral distribution design of the first carbon fiber braid layer 302 and the second carbon fiber braid layer 303 of the embodiment not only increases the strength and flexibility of the data line, but also improves the tensile resistance. The overall use of different levels of material cooperation (such as carbon fiber, insulating material and bio-based composite material) makes the data line perform well in compression resistance, tensile resistance, bending resistance and other performances, which can meet the demand of high-performance data transmission.

[0024] Further, the elastic structure 103 includes an insulating material layer, a resin material layer, and an electromagnetic signal shielding layer 102, the protective structure 104 includes a waterproof material layer and a compression-resistant material layer, the insulating material layer is connected to the resin material layer, the electromagnetic signal shielding layer 102 is arranged on the inner side of the insulating material layer, and the compression-resistant material layer is connected to the waterproof material layer.

[0025] The insulating material layer and the electromagnetic signal shielding layer 102 use high-density polyethylene (HDPE), which can provide good insulation performance and certain flexibility. It can be used to prevent current leakage and avoid short circuit to protect the safety of users and equipment. The shielding layer 102 usually uses metal foil, which can effectively isolate the wires in the inner tube 101 from the external environment and ensure smooth conduction of electrical signals.

[0026] The resin material layer plays a supporting and filling role in the elastic structure 103, enhancing the overall structural stability, and also providing an additional layer of protection for the insulating material. This layer can absorb and disperse external impact forces to prevent damage to the data line during use.

[0027] Further, the bio-based composite tube 201 is provided with a mounting groove 203, the mounting groove 203 is spirally distributed along the axis direction of the bio-based composite tube 201, and the mounting groove 203 is filled with a fluorescent fiber. The design of the mounting groove 203 can accommodate the fluorescent fiber, increasing the safety and aesthetics of night use.

[0028] Further, the groove depth of the mounting groove 203 is less than 2mm, and the diameter of the fluorescent fiber is 1.5mm-1.8mm. Among them, when the fluorescent fiber is arranged in the mounting groove 203, a part of it is reserved to form a concave surface, which has a certain anti-slip function. The groove depth is less than 2mm and a part of the fluorescent fiber is reserved to form a concave surface. Such design can increase the friction force of the surface, thereby effectively reducing the risk of slipping when the environment is slippery or the user's palm is sweaty.

[0029] Further, the compression block 202 is integrally formed with the bio-based composite tube 201, and the bio-based composite tube 201 is spirally distributed along the axis direction of the inner tube 101. The bio-based composite tube 201 is made of bio-based polymer combined with natural fibers (such as bamboo, hemp, wool, etc.), which is a lightweight and high-strength composite material.

[0030] As a further description of the above technical solution, the thickness of the first carbon fiber woven layer 302 is equal to the thickness of the second carbon fiber woven layer 303. The weaving of the first layer of carbon fiber wires and the second layer of longitudinal carbon fiber wires is superimposed together, which can significantly improve the overall tensile strength and compressive strength of the material while maintaining a low weight. This makes the final product achieve a good balance between strength and weight, suitable for application scenarios that require small size and light weight.

[0031] Further, the first carbon fiber woven layer 302 is composed of a plurality of transversely woven carbon fiber wires, and the second carbon fiber woven layer 303 is composed of a plurality of longitudinally woven carbon fiber wires. The transverse weaving of the first carbon fiber woven layer 302 and the longitudinal weaving of the second carbon fiber woven layer 303 form an interlaced network, so that the stress performance of the material in different directions is enhanced. Such a structural design can effectively disperse and absorb various stresses applied to the material, reducing the risk of brittle failure of the material. The structure of the carbon fiber woven layer provides a certain toughness, so that the material is not easy to break or defect when subjected to impact or external force. Combined with the design of uniform thickness, the entire composite material is more uniform in structure, further enhancing its durability and service life. The interlaced layout of carbon fiber weaving helps to reduce the fatigue damage of the material under repeated load. In addition, the design of equal thickness can ensure that no single part bears excessive load, thereby improving the overall fatigue resistance.

[0032] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.

Claims

1. A high-performance fiber braided data cable, characterized in that: The data cable includes a data cable body, which comprises an inner tube, a covering structure and a fiber braiding structure sequentially disposed on the inner tube. The inner tube consists of an elastic structure and a protective structure, which are connected. The inner tube also includes a base tube, which is connected to the covering structure. The covering structure includes a bio-based composite tube. The fiber braiding structure is disposed between the bio-based composite tube and the base tube. The fiber braiding structure includes a first carbon fiber braiding layer and a second carbon fiber braiding layer. Both the first and second carbon fiber braiding layers have multiple positioning holes. The first and second carbon fiber braiding layers are spirally distributed along the axial direction of the base tube. The bio-based composite tube has multiple pressure blocks that engage with the positioning holes.

2. The high-performance fiber braided data cable according to claim 1, characterized in that: The elastic structure includes an insulating material layer, a resin material layer, and an electromagnetic signal shielding layer. The protective structure includes a waterproof material layer and a pressure-resistant material layer. The insulating material layer is connected to the resin material layer. The electromagnetic signal shielding layer is located inside the insulating material layer. The pressure-resistant material layer is connected to the waterproof material layer.

3. The high-performance fiber braided data cable according to claim 1, characterized in that: The bio-based composite tube is provided with mounting grooves, which are spirally distributed along the axial direction of the bio-based composite tube, and the mounting grooves are filled with fluorescent fibers.

4. The high-performance fiber braided data cable according to claim 3, characterized in that: The depth of the mounting groove is less than 2 mm, and the diameter of the fluorescent fiber is 1.5 mm to 1.8 mm.

5. The high-performance fiber braided data cable according to claim 1, characterized in that: The compression block and the bio-based composite tube are integrally formed, and the bio-based composite tube is spirally distributed along the axial direction of the inner tube.

6. The high-performance fiber braided data cable according to claim 1, characterized in that: The thickness of the first carbon fiber braided layer is equal to the thickness of the second carbon fiber braided layer.

7. A high-performance fiber braided data cable according to claim 1 or 6, characterized in that: The first carbon fiber braided layer is composed of several transversely braided carbon fiber threads, and the second carbon fiber braided layer is composed of several longitudinally braided carbon fiber threads.