Enameled wire efficient cooling mechanism for enameled wire production
By introducing air-cooling components and fixed pulley blocks into the enameled wire production equipment, the problem of poor temperature control of enameled wire was solved, achieving efficient cooling and orderly movement guidance, thus improving the quality and performance of the enameled wire.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-04-07
AI Technical Summary
Existing enameled wire production equipment lacks an effective air-cooling structure, resulting in poor temperature control of the enameled wire, affecting the curing quality of the enamel film, and failing to guide the movement of the enameled wire during the cooling process, leading to poor cooling effect.
A high-efficiency cooling mechanism for enameled wire was designed, comprising a cooling box, an air-cooling component, a first pulley block, and a second pulley block. The air-cooling component cools the enameled wire, and the fixed pulley block guides its movement, thus optimizing the layout to improve cooling efficiency.
Effective control of the enameled wire temperature was achieved, ensuring it remained within a suitable range. The cooling process was made more compact and orderly through the guidance of the fixed pulley system, thus improving the cooling effect.
Smart Images
Figure CN224096462U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to an enameled wire technical field, concretely relates to a kind of enameled wire efficient cooling mechanism for enameled wire production. BACKGROUND
[0002] Enameled wire is a kind of metal conductor coated with a layer of thin insulating paint, mainly including polyester enameled wire, polyurethane enameled wire, polyester imine enameled wire, etc., widely used in household appliances, power tools, instruments and meters industry, enameled wire needs to be coated with paint and dried in oven during production process, paint volatilizes and solidifies in oven, this process releases heat, if enameled wire cannot be cooled or radiated in time during production process, it may cause problems such as poor curing, adhesion or bubble of paint film, thereby affecting the quality and performance of enameled wire.
[0003] However, the existing enameled wire production equipment lacks a structure for cooling enameled wire by air cooling, cannot control the temperature of enameled wire within a suitable range, and does not have the function of guiding the movement of enameled wire while cooling, resulting in poor cooling effect, therefore, we propose a kind of enameled wire efficient cooling mechanism for enameled wire production. SUMMARY
[0004] In view of the problems in the prior art, the utility model provides an enameled wire efficient cooling mechanism for enameled wire production, the utility model has a structure for cooling enameled wire by air cooling, can control the temperature of enameled wire within a suitable range, and can guide the movement of enameled wire by using fixed pulley while cooling, which can optimize the layout of enameled wire, make it more compact and orderly, help to improve airflow distribution and improve cooling efficiency, thereby effectively improving cooling effect.
[0005] The utility model solves technical scheme that it adopts to its technical matter is a kind of enameled wire efficient cooling mechanism for enameled wire production, including cooling box, air cooling component, one pulley group and two pulley groups, the side of cooling box is equipped with side door by screw, the both sides of cooling box top are all equipped with air inlet, the top of cooling box is equipped with air cooling component, the air cooling component includes air inlet channel, axial flow fan and filter screen, the air inlet channel is fixed in the inside of air inlet, the inside of air inlet channel is equipped with axial flow fan, the filter screen is equipped in the top of air inlet channel;
[0006] The both sides in the inside of cooling box are respectively equipped with one pulley group and two pulley groups, the upper end of the both sides of cooling box is equipped with enameled wire by being equipped with wire hole, one end of cooling box is equipped with winding roller, the outside of winding roller is evenly equipped with limit disc, the one end of enameled wire is sequentially passed through the outside of one pulley group and two pulley groups and is connected with winding roller.
[0007] By adopting the technical scheme, the novel enameled wire production device has a structure for cooling the enameled wire by air cooling, can control the temperature of the enameled wire within a proper range, and can guide the movement of the enameled wire by the fixed pulleys while cooling, so that the layout of the enameled wire can be optimized to be more compact and orderly, the air flow distribution can be improved, the cooling efficiency can be improved, and thus the cooling effect can be effectively improved.
[0008] Specifically, the two ends of the winding roller are respectively provided with a first supporting column and a second supporting column, a step motor is installed on one side of the first supporting column through a connecting plate, and the two ends of the winding roller are connected with the first supporting column and the second supporting column through bearings.
[0009] By adopting the technical scheme, the first supporting column and the second supporting column can support the winding roller and the step motor respectively, and the output end of the step motor is connected with the winding roller.
[0010] Specifically, the air cooling assembly further comprises a first fastening screw and a second fastening screw, the first fastening screw is arranged on the outer side of the air inlet channel, and the second fastening screw is arranged on the outer side of the filter screen.
[0011] By adopting the technical scheme, the first fastening screw is convenient for detachably connecting the air inlet channel with the cooling box body, and the second fastening screw is convenient for detachably connecting the filter screen with the top of the air inlet channel.
[0012] Specifically, the first pulley set and the second pulley set each comprise five fixed pulleys.
[0013] Specifically, the bottom of the cooling box body is uniformly provided with air permeable holes.
[0014] Specifically, the two ends of the bottom of the cooling box body are provided with fixing frames.
[0015] The present application has the following beneficial effects:
[0016] (1) The enameled wire efficient cooling mechanism for enameled wire production can limit the enameled wire outside the winding roller by the limiting disc on the winding roller, prevent the enameled wire from slipping off the winding roller, and ensure the stability of the enameled wire during operation.
[0017] (2) The enameled wire efficient cooling mechanism for enameled wire production can drive the winding roller to rotate by the step motor, thereby pulling the enameled wire, so that the enameled wire can pass outside the first pulley set and the second pulley set in an orderly manner, the movement of the enameled wire can be guided by the fixed pulleys, the layout of the enameled wire can be optimized to be more compact and orderly, and the enameled wire can be cooled. BRIEF DESCRIPTION OF DRAWINGS
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the air-cooled component structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the structure of pulley block No. 1 and pulley block No. 2 of this utility model;
[0022] Figure 4 This is a cross-sectional view of the cooling box body of this utility model.
[0023] In the diagram: 1. Cooling box; 2. Air-cooled assembly; 201. Air inlet channel; 202. Axial flow fan; 203. Filter screen; 204. Fastening screw No. 1; 205. Fastening screw No. 2; 3. Enamelled wire; 4. Fixing frame; 5. Support column No. 1; 6. Support column No. 2; 7. Connecting plate; 8. Stepper motor; 9. Limiting plate; 10. Air inlet; 11. Wire hole; 12. Vent hole; 13. Pulley block No. 1; 14. Pulley block No. 2; 15. Winding roller. Detailed Implementation
[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0025] To improve cooling efficiency and cooling effect, such as Figures 1-4 As shown, the present invention discloses a high-efficiency cooling mechanism for enameled wire production, comprising a cooling box 1, an air-cooling assembly 2, a first pulley block 13, and a second pulley block 14. A side door 16 is installed on one side of the cooling box 1 by screws. Air inlets 10 are provided on both sides of the top of the cooling box 1. The air-cooling assembly 2 is provided on the top of the cooling box 1. The air-cooling assembly 2 includes an air inlet channel 201, an axial flow fan 202, and a filter screen 203. The air inlet channel 201 is fixed inside the air inlet 10. The axial flow fan 202 is installed inside the air inlet channel 201. The filter screen 203 is located on the top of the air inlet channel 201.
[0026] The cooling box 1 has a first pulley group 13 and a second pulley group 14 installed on its two sides. The upper ends of both sides of the cooling box 1 are provided with enameled wire 3 through wire holes 11. A winding roller 15 is installed at one end of the cooling box 1. Limiting discs 9 are evenly installed on the outer side of the winding roller 15. One end of the enameled wire 3 passes through the outer side of the first pulley group 13 and the second pulley group 14 in sequence and connects to the winding roller 15.
[0027] In use, the limiting disc 9 on the winding roller 15 can limit the enameled wire 3 outside the winding roller 15, prevent the enameled wire 3 from slipping off the winding roller 15, and ensure the stability of the enameled wire 3 during operation;
[0028] The stepping motor 8 can drive the winding roller 15 to rotate, thereby pulling the enameled wire 3, so that the enameled wire 3 can pass through the outside of the first pulley set 13 and the second pulley set 14 in an orderly manner, thereby guiding the movement of the enameled wire 3 by the fixed pulley, optimizing the layout of the enameled wire 3, making it more compact and orderly, and helping to cool the enameled wire 3.
[0029] As shown in Figure 1 , the two ends of the winding roller 15 are respectively provided with a first supporting column 5 and a second supporting column 6, and the first supporting column 5 is installed with a stepping motor 8 on one side through a connecting plate 7, and the two ends of the winding roller 15 are connected with the first supporting column 5 and the second supporting column 6 through bearings.
[0030] In use, the first supporting column 5 and the second supporting column 6 can support the winding roller 15 and the stepping motor 8 respectively, and the output end of the stepping motor 8 is connected with the winding roller 15.
[0031] As shown in Figure 2 , the air cooling assembly 2 further comprises a first fastening screw 204 and a second fastening screw 205, the first fastening screw 204 is arranged outside the air inlet channel 201, and the second fastening screw 205 is arranged outside the filter screen 203.
[0032] In use, the first fastening screw 204 facilitates detachable connection of the air inlet channel 201 with the cooling box 1, and the second fastening screw 205 facilitates detachable connection of the filter screen 203 with the top of the air inlet channel 201.
[0033] As shown in Figure 3 , the first pulley set 13 and the second pulley set 14 each comprise five fixed pulleys.
[0034] In use, the enameled wire 3 passes through the outside of the fixed pulleys in sequence, and the fixed pulleys can guide the movement of the enameled wire 3.
[0035] As shown in Figure 4 , the bottom of the cooling box 1 is uniformly provided with air vents 12.
[0036] In use, the air vents 12 help to generate convection of air inside and outside the cooling box 1.
[0037] As shown in Figure 1As shown, the cooling box 1 bottom of both ends are provided with fixed frame 4.
[0038] In use, the fixed frame 4 can be stable support cooling box 1.
[0039] The utility model discloses in using, personnel pass through line hole 11 and place the enameled wire 3 of cooling in the inside of cooling box 1, open side door 16, the enameled wire 3 one end passes through the outside of no.
[0040] Further, the stepper motor 8 can drive the winding roller 15 to rotate, and the winding roller 15 can rotate smoothly through the bearing connection, thereby the enameled wire 3 can be pulled.
[0041] Further, the first pulley set 13 and the second pulley set 14 are each composed of five fixed pulleys, and the enameled wire 3 can pass through the outside of the first pulley set 13 and the second pulley set 14 in order, so that the movement of the enameled wire 3 can be guided by the fixed pulleys, and the layout of the enameled wire 3 can be optimized to be more compact and orderly.
[0042] Further, the filter screen 203 in the air-cooled assembly 2 can block foreign objects and protect the axial flow fan 202 from being bumped, which is beneficial to prolong the service life of the filter screen 203.
[0043] Further, the air holes 12 enable the air inside and outside the cooling box 1 to flow, which is beneficial to cooling.
[0044] The above shows and describes the basic principle, main features and advantages of the utility model. The skilled in the art should understand that the utility model is not limited by the above examples, and the above implementation and description in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can have various changes and improvements, and these changes and improvements all fall within the scope of the utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency cooling mechanism for enameled wire production, characterized in that, The cooling box (1) includes a cooling box (1), an air-cooled assembly (2), a first pulley block (13) and a second pulley block (14). A side door (16) is installed on one side of the cooling box (1) by screws. Air inlets (10) are provided on both sides of the top of the cooling box (1). An air-cooled assembly (2) is provided on the top of the cooling box (1). The air-cooled assembly (2) includes an air inlet channel (201), an axial flow fan (202) and a filter screen (203). The air inlet channel (201) is fixed inside the air inlet (10). An axial flow fan (202) is installed inside the air inlet channel (201). The filter screen (203) is located on the top of the air inlet channel (201). The cooling box (1) has a first pulley group (13) and a second pulley group (14) installed on both sides inside. The upper ends of both sides of the cooling box (1) are provided with enameled wire (3) through wire holes (11). A winding roller (15) is installed at one end of the cooling box (1). Limiting disks (9) are evenly installed on the outer side of the winding roller (15). One end of the enameled wire (3) passes through the outer side of the first pulley group (13) and the second pulley group (14) in sequence and connects to the winding roller (15).
2. The high-efficiency cooling mechanism for enameled wire production according to claim 1, characterized in that, The winding roller (15) has a first support column (5) and a second support column (6) at both ends respectively. A stepper motor (8) is installed on one side of the first support column (5) through a connecting plate (7). Both ends of the winding roller (15) are connected to the first support column (5) and the second support column (6) through bearings.
3. The high-efficiency cooling mechanism for enameled wire production according to claim 1, characterized in that, The air-cooled assembly (2) also includes a first fastening screw (204) and a second fastening screw (205). The first fastening screw (204) is located on the outside of the air inlet channel (201), and the second fastening screw (205) is located on the outside of the filter screen (203).
4. The high-efficiency cooling mechanism for enameled wire production according to claim 1, characterized in that, Both the first pulley group (13) and the second pulley group (14) consist of five sets of fixed pulleys.
5. The high-efficiency cooling mechanism for enameled wire production according to claim 1, characterized in that, The bottom of the cooling box (1) is provided with ventilation holes (12) evenly distributed.
6. The high-efficiency cooling mechanism for enameled wire production according to claim 1, characterized in that, The cooling box (1) has fixed brackets (4) at both ends of its bottom.