Production system for preparing functional beverage from bamboo shoot shells
By designing a production system with components for crushing, extraction, fermentation, and blending, the problem of bamboo shoot shell waste was solved, and brown pigments and fulvic acid were extracted from bamboo shoot shells to prepare functional beverages with health benefits.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2026-04-10
AI Technical Summary
In the current technology, bamboo shoot shells are discarded at will, wasting resources and polluting the environment. There is no equipment to extract brown pigments and fulvic acid from bamboo shoot shells for use in beverage production.
A production system comprising crushing, extraction, fermentation, and blending/filtration components was designed. The crushing component crushes bamboo shoot shells, the extraction component extracts brown pigments, the fermentation component ferments humic acid, the blending component blends beverages, and the solenoid valve and stirring component achieve material separation and mixing.
This study has enabled the efficient extraction of brown pigments and fulvic acid from bamboo shoot shells, broadening the utilization of bamboo shoot shells and enabling the preparation of functional beverages with health benefits.
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Figure CN224098743U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of beverage production, and specifically relates to a production system for preparing functional beverage by bamboo shoot shell. BACKGROUND
[0002] China is the country with the most abundant bamboo resources in the world. At present, there are more than 530 species of bamboo plants in China, and according to the ninth national forest resources survey, the bamboo forest area in China is 641.2 million mu, accounting for 1.98% of the total forest area and 2.94% of the forest area; among them, the bamboo forest area is 467.8 million mu, accounting for 72.69%, and the other bamboo forest area is 173.4 million mu, accounting for 27.04%; in 2020, the bamboo forest area in China reached 673 million mu, accounting for 1 / 3 of the world's bamboo forest resources. The cost of obtaining bamboo shoots is low, and most of the bamboo shoots on the market are made into dried bamboo shoots, plain bamboo shoots and fermented bamboo shoots, but there is serious loss and waste in the production process, and the bamboo shoot shell is often discarded as a byproduct, which not only wastes resources but also pollutes the environment. Research has found that bamboo shoot shell contains brown pigment and fulvic acid, which can be developed and utilized. The medical efficacy of natural fulvic acid can be applied to daily beverages, and the prepared beverage has health care effects such as preventing and treating gastrointestinal diseases, resisting tumors, improving immunity, reducing blood sugar and blood lipids, improving appetite and sleep, etc. Therefore, it has high economic value to extract brown pigment and fulvic acid from bamboo shoot shell, add fruit juice and food additives to develop beverages, and there is no equipment for extracting brown pigment and fulvic acid from bamboo shoot shell at present. SUMMARY
[0003] The main purpose of the utility model is to provide a production system for preparing functional beverage by bamboo shoot shell, which is used to solve the problem of extracting brown pigment and fulvic acid from the existing bamboo shoot shell.
[0004] To achieve the above-mentioned purpose, the utility model provides a production system for preparing functional beverage by bamboo shoot shell, which comprises:
[0005] The crushing assembly comprises a crushing part, a feeding part arranged on the crushing part, a discharge bin arranged at the bottom end of the crushing part, and a feeding bin arranged at the top end of the crushing part. The feeding part is installed in the feeding bin. The feeding part rotates under the action of external force to make the bamboo shoot in the feeding bin enter the crushing part.
[0006] The extraction and filtration assembly comprises an extraction part in communication with the discharge bin and a first filtration part arranged on the extraction part. The extraction part is provided with a first stirring part and a first pushing part. The first filtration part is provided with a first electromagnetic valve.
[0007] The fermentation filtering assembly comprises a fermentation part in communication with an extraction part, a second filtering part arranged in the fermentation part, a second stirring part and a second pushing part arranged in the fermentation part, and a second electromagnetic valve arranged in the second filtering part; the first pushing part extrudes bamboo shoot residues in the extraction part under the action of external force, so that the bamboo shoot residues enter the fermentation part for fermentation; and the second pushing part pushes the bamboo shoot residues in the fermentation tube under the action of external force, so that the bamboo shoot residues are separated from the fermentation part.
[0008] The blending filtering assembly comprises a first concentration instrument in communication with a first filtering part, a second concentration instrument in communication with a second filtering part, a blending part in communication with the first concentration instrument and the second concentration instrument, and a third filtering part in communication with the blending part; the blending part is provided with a third stirring part, and an aging tank is arranged between the blending part and the third filtering part; and a sterilizer is connected to the aging tank.
[0009] As a further improvement of the utility model, the crushing part comprises a crushing box and crushing blades arranged in the crushing box; the crushing box is provided with a first transmission part; the first transmission part is connected with the crushing blades; the feeding bin is in communication with the upper end of the crushing box; and the discharging bin is in communication with the lower end of the crushing box.
[0010] As a further improvement of the utility model, the feeding part comprises a second rotating shaft rotatably arranged on the feeding bin and transmission rollers arranged at intervals on the second rotating shaft; and the feeding bin is provided with a second transmission part connected with the second rotating shaft.
[0011] As a further improvement of the utility model, the extraction part comprises an extraction tank in communication with the discharging bin and a first reagent tank arranged on the extraction tank; the first stirring part comprises a first driving part arranged on the extraction tank and a first stirring rod arranged in the extraction tank; the first driving part is connected with the first stirring rod; and the first stirring rod is provided with first stirring blades.
[0012] As a further improvement of the utility model, the first pushing part comprises a first pushing plate arranged on the first stirring rod; and the first pushing plate is in clearance fit with the bottom end of the extraction tank.
[0013] As a further improvement of the utility model, the first filtering part comprises a first filtering tube arranged on the extraction tank and a first filtering screen arranged on the first filtering tube; and the first electromagnetic valve is mounted on the first filtering tube.
[0014] As a further improvement of the utility model, the fermentation part comprises a fermentation tank in communication with the discharging port and a second reagent tank arranged on the fermentation tank; the second stirring part comprises a second driving part arranged on the fermentation tank and a second stirring rod arranged in the fermentation tank; the second driving part is connected with the second stirring rod; and the second stirring rod is provided with second stirring blades.
[0015] As a further improvement of this utility model, the second pushing member includes a second pushing plate disposed on the second stirring rod; the second pushing plate is in clearance fit with the bottom end of the fermentation tank.
[0016] As a further improvement of this utility model, the second filter element includes a second filter tube disposed on the fermenter and a second filter screen disposed on the second filter tube; the second solenoid valve is installed on the second filter tube.
[0017] As a further improvement of this utility model, the mixing component includes a mixing tank and a raw material tank connected to the mixing tank; the third stirring component includes a third driving component and a third stirring rod disposed in the mixing tank; the second driving component is connected to the third stirring rod; the third stirring rod is provided with a third stirring blade; the third filter component includes a third filter tube disposed on the aging tank and a third filter screen disposed on the third filter tube; the third filter tube is provided with an eighth solenoid valve.
[0018] The beneficial effects of this utility model are reflected in:
[0019] The bamboo shoot shells are fed into the crushing unit by a feeding device. The crushed bamboo shoot shell fragments are then extracted by an extraction unit. After being stirred by a first stirring unit, the extract is separated from the bamboo shoot residue by a first filter unit. The extract is then concentrated by a first concentrator to obtain brown pigment. The extracted bamboo shoot residue is then fermented by a fermentation unit and stirred by a second stirring unit. After fermentation, the fermentation liquid and the fermented bamboo shoot residue are separated by a second filter unit. The fermentation liquid is then concentrated by a second concentrator to obtain fulvic acid. This process allows for the separation of brown pigment and fulvic acid from bamboo shoot shells as auxiliary materials for beverage production, thus broadening the utilization of bamboo shoot shells. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of a production system for preparing functional beverages using bamboo shoot shells, according to this utility model.
[0021] Figure 2 This is a schematic diagram of the pulverizing component structure of a production system for preparing functional beverages using bamboo shoot shells, according to this utility model.
[0022] Figure 3 This is a schematic diagram of the feeding component structure of a production system for preparing functional beverages using bamboo shoot shells, according to this utility model.
[0023] Figure 4 This is a schematic diagram of the extraction component structure of a production system for preparing functional beverages using bamboo shoot shells, according to this utility model.
[0024] Figure 5 This is a schematic diagram of the fermentation component structure of a production system for preparing functional beverages using bamboo shoot shells, according to this utility model.
[0025] Figure 6 It is the deployment part structure schematic view of the production system for preparing functional beverage by bamboo shoot shell of the utility model;
[0026] Figure 7 It is the deployment part structure schematic view of the production system for preparing functional beverage by bamboo shoot shell of the utility model;
[0027] Mark explanation:
[0028] 1, crushing part;101, crushing box;102, crushing blade;2, feeding part;201, second shaft;202, transmission roller;3, discharge bin;4, feeding bin;5, extraction part;501, extraction tank;502, first reagent tank;6, first filter part;601, first filter tube;602, first filter screen;7, first stirring part;701, first driving part;702, first stirring rod;703, first stirring blade;8, first pushing part;9, first electromagnetic valve;10, fermentation part;1001, fermentation tank;1002, second reagent tank;11, second filter part;1101, second filter tube;1102, second filter screen;12, second stirring part;1201, second driving part;1202, second stirring rod;1203, second stirring blade;13, second pushing part;14, second electromagnetic valve;15, first concentration instrument;16, second concentration instrument;17, deployment part;1701, deployment tank;1702, raw material tank;18, third filter part;1801, third filter tube;1802, third filter screen;19, third stirring part;1901, third driving part;1902, third stirring rod;1903, third stirring blade;20, aging tank;21, sterilizer;22, first transmission part;2201, first transmission motor;2202, first shaft;23, supporting leg;24, second transmission part;2401, second transmission motor;25, first reagent tube;26, third electromagnetic valve;27, discharge port;28, fourth electromagnetic valve;29, discharge pipe;30, second reagent tube;31, fifth electromagnetic valve;32, slag discharge port;33, sixth electromagnetic valve;34, third reagent tube;35, seventh electromagnetic valve;36, eighth electromagnetic valve;37, third pushing plate;38, slag discharge port;39, ninth electromagnetic valve;40, communication pipe;41, adding reagent tank. DETAILED DESCRIPTION
[0029] In order to make the utility model purposes, technical scheme and advantages more clearly, the following will be further described in detail with the drawings and examples. It should be understood that the described examples are only a part of the examples of the utility model, rather than all the examples. In the case of no conflict, the examples in the application and the features in the examples can be combined with each other. Based on the examples in the utility model, all other examples obtained by the ordinary skilled in the art without creative labor belong to the protection scope of the utility model.
[0030] In an example, referring to Figure 1 , a production system for preparing functional beverage from bamboo shoot shell comprises a crushing assembly, an extraction and filtration assembly, a fermentation and filtration assembly and a blending and filtration assembly.
[0031] The crushing assembly comprises a crushing piece 1 and a feeding piece 2 arranged on the crushing piece 1, the bottom end of the crushing piece 1 is provided with a discharge bin 3, the top end of the crushing piece 1 is provided with a feeding bin 4, the feeding piece 2 is installed in the feeding bin 4, and the feeding piece 2 rotates under the action of external force to make the bamboo shoot shell in the feeding bin 4 enter the crushing piece 1; the extraction and filtration assembly comprises an extraction piece 5 communicated with the discharge bin 3 and a first filter piece 6 arranged on the extraction piece 5, the extraction piece 5 is provided with a first stirring piece 7 and a first pushing piece 8, and the first filter piece 6 is provided with a first electromagnetic valve 9; the fermentation and filtration assembly comprises a fermentation piece 10 communicated with the extraction piece 5 and a second filter piece 11 arranged in the fermentation piece 10, the fermentation piece 10 is provided with a second stirring piece 12 and a second pushing piece 13, and the second filter piece 11 is provided with a second electromagnetic valve 14; the first pushing piece 8 extrudes the bamboo shoot residue in the extraction piece 5 under the action of external force to make the bamboo shoot residue enter the fermentation piece 10 for fermentation, and the second pushing piece 13 pushes the bamboo shoot residue in the fermentation tube under the action of external force to make the bamboo shoot residue separate from the fermentation piece 10; the blending and filtration assembly comprises a first concentration instrument 15 communicated with the first filter piece 6, a second concentration instrument 16 communicated with the second filter piece 11, a blending piece 17 communicated with the first concentration instrument 15 and the second concentration instrument 16, and a third filter piece 18 communicated with the blending piece 17, the blending piece 17 is provided with a third stirring piece 19, and a maturation tank 20 is arranged between the blending piece 17 and the third filter piece 18, and a sterilizer 21 is connected to the maturation tank 20.
[0032] Further, referring to Figure 1 、 2 , the crushing piece 1 comprises a crushing box 101 and crushing blades 102 arranged in the crushing box 101, the crushing box 101 is provided with a first transmission piece 22, the first transmission piece 22 is connected with the crushing blades 102, the feeding bin 4 is communicated with the upper end of the crushing box 101, and the discharge bin 3 is communicated with the lower end of the crushing box 101.
[0033] Preferably, the pulverizing box 101 is a hollow rectangular body, and the bottom end of the pulverizing box 101 is provided with a supporting leg 23.
[0034] Preferably, the first transmission member 22 comprises a first transmission motor 2201, and the pulverizing box 101 is provided with a rotating hole, the rotating hole is provided with a first bearing, the first bearing is provided with a first rotating shaft 2202, one end of the first rotating shaft 2202 is located in the pulverizing box 101, and the other end of the first rotating shaft 2202 is located outside the pulverizing box 101, the pulverizing blade 102 is mounted on the one end of the first rotating shaft 2202 located in the pulverizing box 101, the output end of the first transmission motor 2201 is provided with a driving gear, and the one end of the first rotating shaft 2202 located outside the pulverizing box 101 is provided with a driven gear, and the driving gear is engaged with the driven gear.
[0035] Further, referring to Figure 2 , 3 , the feeding member 2 comprises a second rotating shaft 201 rotatably arranged on the feeding bin 4, and a transmission roller 202 arranged at intervals on the second rotating shaft 201, and the feeding bin 4 is provided with a second transmission member 24 connected with the second rotating shaft 201.
[0036] Preferably, the feeding bin 4 is symmetrically provided with two groups of second bearings, and the second rotating shaft 201 is fixedly connected with the inner ring of the second bearings.
[0037] Preferably, the transmission roller 202 is arranged at intervals along the circumference of the second rotating shaft 201, and the bottom end of the transmission roller 202 is spaced apart from the feeding bin 4 during rotation to allow the bamboo shoots to pass through.
[0038] Preferably, the second transmission member 24 comprises a second transmission motor 2401, and the second transmission motor 2401 and the second rotating shaft 201 are connected through gear engagement transmission, and the transmission mode is not limited.
[0039] In the above arrangement, since the bamboo shoots exist as single individuals, and the bamboo shoots are in an unfolded state, the space occupied is large, and the bamboo shoots are easily stacked and blocked in the feeding bin 4, so it is difficult for the bamboo shoots to enter the pulverizing box 101. The second transmission motor 2401 is rotated to drive the second rotating shaft 201 to rotate, so that the transmission roller 202 rotates, and since the transmission rollers 202 are arranged at intervals, there is a space between adjacent transmission rollers 202 for the bamboo shoots to enter. During the rotation of the transmission roller 202, the bamboo shoots are pressed and moved towards the pulverizing box 101, so that the bamboo shoots are transported into the pulverizing box 101, and under the rotation of the first transmission motor 2201, the pulverizing blade 102 is rotated to pulverize the bamboo shoots, and the pulverized bamboo shoots are discharged from the discharge bin 3 into the extraction tank.
[0040] It should be noted that the feed bin 4, the discharge bin 3, the first transmission motor 2201 and the second transmission motor 2401 are all existing structures. The feed bin 4 is a hollow rectangular body with both ends open, and the top end is removed. It is widely used on the common crusher at present. In order to improve the safety during feeding and eliminate potential hazards, a shielding shell can be arranged at the transmission roller 202 to cover the transmission roller 202, so as to avoid the exposure of the transmission roller 202. The first transmission motor 2201, the second transmission motor 2401 and the corresponding gear transmission structure can also be provided with a protective shell to eliminate safety hazards.
[0041] It should be further pointed out that the way of conveying the bamboo shoot shell into the crushing box 101 is not only through the transmission roller 202, but also through the conveying belt in the prior art. The conveying belt can also continuously convey the bamboo shoot shell into the crushing box 101.
[0042] Further, referring to Figure 1 、 4 , the extraction piece 5 comprises an extraction tank 501 communicated with the discharge bin 3, and a first reagent tank 502 arranged on the extraction tank 501. The first stirring piece 7 comprises a first driving piece 701 arranged on the extraction tank 501 and a first stirring rod 702 arranged in the extraction tank 501. The first driving piece 701 is connected with the first stirring rod 702, and the first stirring rod 702 is provided with a first stirring blade 703.
[0043] Preferably, the extraction tank 501 is a hollow cylindrical tank body, and the discharge bin 3 is communicated with the top end of the extraction tank 501.
[0044] Preferably, the first reagent tank 502 is a hollow cylindrical tank body, the first reagent tank 502 is provided with a first reagent pipe 25, and the first liquid outlet tank is provided with a third electromagnetic valve 26.
[0045] Preferably, the first driving piece 701 comprises a first driving motor, the top end of the extraction tank 501 is provided with a third bearing, the first stirring rod 702 is fixedly connected with the inner ring of the third bearing, and the first driving motor and the first stirring rod 702 can be connected by gear meshing transmission or belt and pulley transmission.
[0046] Further, referring to Figure 4 , the first pushing piece 8 comprises a first pushing plate arranged on the first stirring rod 702, and the first pushing plate is in clearance fit with the bottom end of the extraction tank 501.
[0047] Preferably, the bottom end of the extraction tank 501 is provided with a discharge port 27, and the discharge port 27 is provided with a fourth electromagnetic valve 28.
[0048] Further, referring to Figure 1 、 4The first filter 6 comprises a first filter pipe 601 arranged on the extraction tank 501, a first filter screen 602 arranged on the first filter pipe 601, and the first electromagnetic valve 9 is arranged on the first filter pipe 601.
[0049] Preferably, the bottom end side wall of the extraction tank 501 is provided with a first filter opening, the first filter pipe 601 is in communication with the first filter opening, and the first filter screen 602 is located at the first filter opening.
[0050] Preferably, the first push plate is in contact with the first filter screen 602 after rotation.
[0051] In the above arrangement, the crushed bamboo shoots enter the extraction tank 501 from the discharge bin 3, the extraction agent in the reagent tank enters the extraction tank 501 to extract the bamboo shoots, and the extraction agent and the bamboo shoots are fully mixed by rotating the stirring rod and the stirring blade driven by the first driving motor, thereby ensuring the extraction effect. After the extraction is completed, the first electromagnetic valve 9 is opened, the extraction liquid enters the first filter pipe 601 through the first filter screen 602, and then enters the first concentrator 15 along the first filter pipe 601. The brown pigment is obtained by concentrating the extraction liquid. After extraction, the first push plate is rotated under the rotation of the first driving motor, the bamboo shoot residue discharge port 27 is discharged and enters the fermentation member 10.
[0052] It should be noted that, due to the large amount of fibers inside the bamboo shoots, the bamboo shoot residue is prone to clogging the first filter screen 602 during the filtering process after crushing and extraction. When the extraction liquid is discharged into the first concentrator 15 after the extraction is completed, the first driving member 701 drives the first stirring rod 702 to rotate, and the first push rod rotates to scrape off the bamboo shoot residue attached to the first filter screen 602, thereby preventing the first filter screen 602 from being clogged.
[0053] Further, referring to Figure 1 , 5 The fermentation member 10 comprises a fermentation tank 1001 in communication with the discharge port 27, and a second reagent tank 1002 arranged on the fermentation tank 1001. The second stirring member 12 comprises a second driving member 1201 arranged on the fermentation tank 1001, and a second stirring rod 1202 arranged in the fermentation tank 1001. The second driving member 1201 is connected with the second stirring rod 1202, and the second stirring rod 1202 is provided with a second stirring blade 1203.
[0054] Preferably, a discharge pipe 29 is arranged between the fermentation tank 1001 and the discharge port 27.
[0055] Preferably, the second reagent tank 1002 is provided with a second reagent pipe 30, and the second reagent pipe 30 is provided with a fifth electromagnetic valve 31.
[0056] Preferably, the second driving member 1201 comprises a second driving motor, the top end of the fermentation tube is provided with a fourth bearing, the second stirring rod 1202 is fixedly connected with the inner ring of the fourth bearing, and the second driving motor and the second stirring rod 1202 are connected in transmission through gear meshing or a belt and a belt pulley.
[0057] Further, referring to Figure 5 , the second pushing member 13 comprises a second pushing plate arranged on the second stirring rod 1202, and the second pushing plate is in clearance fit with the bottom end of the fermentation tank 1001.
[0058] Preferably, the bottom end of the fermentation tank 1001 is provided with a residue discharging port 32, and the residue discharging port 32 is provided with a sixth electromagnetic valve 33.
[0059] Further, referring to Figure 1 , 5 , the second filtering member 11 comprises a second filtering tube 1101 arranged on the fermentation tank 1001 and a second filtering screen 1102 arranged on the second filtering tube 1101, and the second electromagnetic valve 14 is arranged on the second filtering tube 1101.
[0060] Preferably, the bottom end of the fermentation tube is provided with a second filtering port in the side wall, the second filtering tube 1101 is in communication with the second filtering port, and the second filtering screen 1102 is located at the second filtering port.
[0061] Preferably, the second pushing plate is in contact fit with the second filtering screen 1102 after rotation.
[0062] In the above arrangement, the extracted bamboo shoot residue enters the fermentation tank 1001, the reagent in the second reagent tank 1002 enters the fermentation tank 1001 to cooperate with the bamboo shoot residue for fermentation, and the second stirring rod 1202 is driven to rotate by the second driving motor, so as to stir the bamboo shoot residue. After fermentation, the second electromagnetic valve 14 is opened, the fermentation liquid enters the second filtering screen 1102, the second filtering tube 1101, and the second concentration instrument 16, yellow humic acid is obtained by concentrating the fermentation liquid, and the remaining bamboo shoot residue after fermentation is discharged from the residue discharging port 32 by the rotation of the second driving motor and the pushing of the second pushing plate.
[0063] It should be noted that the fermented bamboo shoot residue also has a large amount of fiber, and the second stirring rod 1202 and the second stirring blade 1203 are driven to rotate by the second driving motor, so as to facilitate the fermentation liquid to enter the second filtering tube 1101, and the second pushing plate scrapes the bamboo shoot residue on the second filtering screen 1102, avoiding the blockage of the second filtering screen 1102.
[0064] Further, referring to Figure 1 , 6The mixing component 17 includes a mixing tank 1701 and a raw material tank 1702 connected to the mixing tank 1701. The third stirring component 19 includes a third driving component 1901 and a third stirring rod 1902 disposed in the mixing tank 1701. The second driving component 1201 is connected to the third stirring rod 1902, and the third stirring rod 1902 is provided with a third stirring blade 1903.
[0065] Preferably, the raw material tank 1702 is provided with a third reagent tube 34, and the third reagent tube 34 is provided with a seventh solenoid valve 35.
[0066] Preferably, the third driving component 1901 includes a third driving motor, the bottom end of the mixing tank 1701 is provided with a fourth bearing, the third stirring rod 1902 is fixedly connected to the inner ring of the fourth bearing, and the third driving motor and the third stirring rod 1902 can be driven by gear meshing or by belt and pulley connection.
[0067] Further, see Figure 1 , 7 The third filter element 18 includes a third filter tube 1801 installed on the aging tank 20, a third filter screen 1802 installed on the third filter tube 1801, and an eighth solenoid valve 36 installed on the third filter tube 1801.
[0068] Preferably, a third filter port is provided on the bottom side wall of the aging tank 20, the third filter pipe 1801 is connected to the third filter port, and the third filter screen 1802 is located at the third filter port.
[0069] Preferably, the third stirring rod 1902 is provided with a third push plate 37.
[0070] Preferably, the mixing tank 1701 is provided with a slag discharge port 38, and a ninth solenoid valve 39 is provided at the slag discharge port 38.
[0071] Preferably, the bottom end of the third push plate 37 is clearance-fitted with the bottom end of the mixing tank 1701.
[0072] Preferably, a connecting pipe 40 is provided between the aging tank 20 and the mixing tank 1701, and the sterilizer 21 is connected to the third filter pipe 1801.
[0073] In the above arrangement, the extracted brown pigment and fulvic acid enter the blending tank 1701 in the blending link. When blending, a plurality of reagent tanks 41 need to be arranged outside to contain beverage sweeteners, beverage acidifiers and beverage stabilizers. After the beverage sweeteners, beverage acidifiers and beverage stabilizers enter the blending tank 1701, the raw material tank 1702 is opened to send fruit juice into the blending tank 1701. The third driving motor rotates to drive the third stirring blade 1903 to rotate, so as to stir the brown pigment, fulvic acid, fruit juice and the three beverage additives. After blending, the blended product enters the aging tank 20 for aging. After aging, the blended product enters the third filter pipe 1801 to obtain filtrate and residue. The filtrate enters the sterilizer 21 to obtain a functional beverage product after sterilization.
[0074] It should be noted that the electromagnetic valve, motor, concentrator, reagent tank, raw material tank 1702, aging tank 20 and sterilizer 21 used above are existing structures and are mature products. In the present application, mature existing equipment can be used, and no improvement is made to the internal structure.
[0075] It should be further noted that the opening and closing of the electromagnetic valve, motor, concentrator, reagent tank, raw material tank 1702, aging tank 20 and sterilizer 21 can be controlled by a single-chip microcomputer or a PLC program in the prior art. The principle is also a mature technology, and will not be described in detail in the present application. In the present application, the brown pigment and fulvic acid in the bamboo shell are mainly extracted and used as auxiliary materials for beverage production.
[0076] The above only describes preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A production system for preparing functional beverages using bamboo shoot shells, characterized in that, The utility model relates to a bamboo shoot processing device, including: A crushing assembly includes a crushing piece (1), a feeding piece (2) arranged on the crushing piece (1), a discharge bin (3) arranged at the bottom end of the crushing piece (1), and a feeding bin (4) arranged at the top end of the crushing piece (1). The feeding piece (2) is installed in the feeding bin (4) and rotates under the action of an external force to allow bamboo shoot shells in the feeding bin (4) to enter the crushing piece (1). An extraction and filtration assembly includes an extraction piece (5) in communication with the discharge bin (3), a first filter piece (6) arranged on the extraction piece (5), a first stirring piece (7) and a first pushing piece (8) arranged in the extraction piece (5), and a first electromagnetic valve (9) arranged in the first filter piece (6). A fermentation and filtration assembly includes a fermentation piece (10) in communication with the extraction piece (5), a second filter piece (11) arranged in the fermentation piece (10), a second stirring piece (12) and a second pushing piece (13) arranged in the fermentation piece (10), and a second electromagnetic valve (14) arranged in the second filter piece (11). The first pushing piece (8) extrudes bamboo shoot residues in the extraction piece (5) under the action of an external force to allow the bamboo shoot residues to ferment in the fermentation piece (10). The second pushing piece (13) pushes the bamboo shoot residues in the fermentation tube under the action of an external force to allow the bamboo shoot residues to separate from the fermentation piece (10). A blending and filtration assembly includes a first concentration instrument (15) in communication with the first filter piece (6), a second concentration instrument (16) in communication with the second filter piece (11), a blending piece (17) in communication with the first concentration instrument (15) and the second concentration instrument (16), and a third filter piece (18) in communication with the blending piece (17). The blending piece (17) is provided with a third stirring piece (19), and a maturation tank (20) is arranged between the blending piece (17) and the third filter piece (18). The maturation tank (20) is connected with a sterilizer (21) externally.
2. The production system for preparing a functional beverage using bamboo shoots according to claim 1, wherein: The crushing piece (1) includes a crushing box (101) and a crushing blade (102) arranged in the crushing box (101). The crushing box (101) is provided with a first transmission piece (22). The first transmission piece (22) is connected with the crushing blade (102). The feeding bin (4) is in communication with the upper end of the crushing box (101), and the discharge bin (3) is in communication with the lower end of the crushing box (101).
3. The production system for preparing a functional beverage using bamboo shoots according to claim 2, characterized in that: The feeding piece (2) includes a second rotating shaft (201) rotatably arranged on the feeding bin (4) and a transmission roller (202) arranged at intervals on the second rotating shaft (201). The feeding bin (4) is provided with a second transmission piece (24) connected with the second rotating shaft (201).
4. The production system for preparing a functional beverage using bamboo shoots according to claim 3, characterized in that: The extraction piece (5) includes an extraction tank (501) in communication with the discharge bin (3) and a first reagent tank (502) arranged on the extraction tank (501). The first stirring piece (7) includes a first driving piece (701) arranged on the extraction tank (501) and a first stirring rod (702) arranged in the extraction tank (501). The first driving piece (701) is connected with the first stirring rod (702). The first stirring rod (702) is provided with a first stirring blade (703).
5. The production system for preparing a functional beverage using bamboo shoots according to claim 4, characterized in that: The first pushing member (8) comprises a first pushing plate arranged on the first stirring rod (702); the first pushing plate is in clearance fit with the bottom end of the extraction tank (501).
6. The production system for preparing a functional beverage using bamboo shoots according to claim 5, wherein: The first filtering member (6) comprises a first filtering pipe (601) arranged on the extraction tank (501) and a first filtering screen (602) arranged on the first filtering pipe (601); the first electromagnetic valve (9) is arranged on the first filtering pipe (601).
7. The production system for preparing a functional beverage using bamboo shoots according to claim 6, characterized in that: The fermentation member (10) comprises a fermentation tank (1001) in communication with the discharge port (27) and a second reagent tank (1002) arranged on the fermentation tank (1001); the second stirring member (12) comprises a second driving member (1201) arranged on the fermentation tank (1001) and a second stirring rod (1202) arranged in the fermentation tank (1001); the second driving member (1201) is connected with the second stirring rod (1202); the second stirring rod (1202) is provided with a second stirring blade (1203).
8. The production system for preparing a functional beverage using bamboo shoots according to claim 7, characterized in that: The second pushing member (13) comprises a second pushing plate arranged on the second stirring rod (1202); the second pushing plate is in clearance fit with the bottom end of the fermentation tank (1001).
9. The production system for preparing a functional beverage using bamboo shoots according to claim 8, wherein: The second filtering member (11) comprises a second filtering pipe (1101) arranged on the fermentation tank (1001) and a second filtering screen (1102) arranged on the second filtering pipe (1101); the second electromagnetic valve (14) is arranged on the second filtering pipe (1101).
10. The production system for preparing a functional beverage using bamboo shoots according to claim 9, wherein: The blending member (17) comprises a blending tank (1701) and a raw material tank (1702) in communication with the blending tank (1701); the third stirring member (19) comprises a third driving member (1901) and a third stirring rod (1902) arranged in the blending tank (1701); the second driving member (1201) is connected with the third stirring rod (1902); the third stirring rod (1902) is provided with a third stirring blade (1903); the third filtering member (18) comprises a third filtering pipe (1801) arranged on the aging tank (20) and a third filtering screen (1802) arranged on the third filtering pipe (1801); the third filtering pipe (1801) is provided with an eighth electromagnetic valve (36).