Waxing device for wax box production

By combining a PTC ceramic heating plate with a micron-level grooved constant-temperature waxing roller, the problems of wax layering and local overheating are solved, achieving efficient waxing and low loss in the wax box production process.

CN224101056UActive Publication Date: 2026-04-10DALIAN JISHAN FOOD TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DALIAN JISHAN FOOD TECH CO LTD
Filing Date
2025-04-24
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Traditional wax box production equipment suffers from insufficient mixing, leading to wax layering. Conventional heating methods also cause localized overheating and wax accumulation, resulting in low efficiency and high wax loss.

Method used

A PTC ceramic heating plate is used for gradient temperature control, combined with a constant temperature waxing roller with a micron-level groove structure for secondary homogenization treatment, to achieve uniform melting and coating of wax and reduce wax loss.

Benefits of technology

It improves waxing efficiency, enables high-precision and high-efficiency continuous waxing operations, and reduces wax consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wax box production waxing devices, in particular to a wax box production waxing device which comprises a support, a frame, PTC (Positive Temperature Coefficient) ceramic heating plates, a stirring tank, a conveying belt, a constant-temperature waxing roller, a driving assembly, a stirring assembly and a material conveying assembly, a stirring tank is arranged above the frame, the inner wall of the PTC ceramic heating plate is connected with the side wall of the stirring tank in an abutting mode, a driving assembly is arranged on one side of the support, a transmission assembly is arranged on the other side of the support, a constant-temperature waxing roller is arranged on the side wall of the transmission assembly, and a conveying belt is arranged below the constant-temperature waxing roller. In the using process of the wax box production waxing device, under the action of the preset pressure, liquid wax on the roller surface forms a uniform coating film, finally, high-precision and high-efficiency continuous waxing operation is achieved, and compared with a traditional technology, the integrated design improves the waxing efficiency, and meanwhile the wax material loss is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wax box production waxing device technical field especially relates to a wax box production waxing device. BACKGROUND

[0002] Wax box as medical, food field's important packaging material, its surface waxing process directly influences leakproofness, moisture resistance and appearance quality, in the wax box production process, the waxing link is one of key steps of ensuring wax box quality.

[0003] In actual use process, the traditional waxing device usually adopts static heating tank to cooperate with ordinary steel roller to carry out coating, because static heating tank is easy to cause wax material stratification due to insufficient stirring, and conventional electric heating tube heating exists local overheating, causes wax liquid partial carbonization or solidification, and, ordinary constant temperature waxing roller surface is smooth, and wax liquid is easy to accumulate or cut off, needs manual supplementary coating, and the efficiency is low, and the problem of inconvenient realization of improving waxing efficiency and reducing wax material loss needs improvement.

[0004] Therefore, in view to the above-mentioned inconvenient realization of improving waxing efficiency and reducing wax material loss problem, a wax box production waxing device can be designed, when the wax box production waxing device is used in the process, the molten wax liquid drops to the constant temperature waxing roller surface through the material conveying assembly, the constant temperature waxing roller is subjected to secondary homogenization treatment to the wax liquid through the special texture on the surface in the rotating process, under the action of preset pressure, the roller surface liquid wax forms uniform coating, finally achieves high-precision, high-efficiency continuous waxing operation, the integrated design improves the waxing efficiency compared with the traditional process, and reduces the wax material loss. SUMMARY

[0005] In order to overcome the problem that the conventional waxing device usually adopts static heating tank to cooperate with ordinary steel roller to carry out coating in the process of using a wax box production waxing device, because static heating tank is easy to cause wax material stratification due to insufficient stirring, and conventional electric heating tube heating exists local overheating, causes wax liquid partial carbonization or solidification, and, ordinary constant temperature waxing roller surface is smooth, and wax liquid is easy to accumulate or cut off, needs manual supplementary coating, and the efficiency is low, and the problem of inconvenient realization of improving waxing efficiency and reducing wax material loss needs improvement.

[0006] The utility model discloses a technical scheme for a wax box production wax coating device, which comprises a support, a frame, PTC ceramic heating plates, a stirring tank, a conveying belt, a constant temperature wax coating roller, a driving assembly, a stirring assembly and a material conveying assembly. The frame is arranged inside the support. Multiple PTC ceramic heating plates are arranged on both sides of the frame. The stirring tank is arranged above the frame. The inner wall of the PTC ceramic heating plate is in contact with the side wall of the stirring tank. The material conveying assembly is arranged below the stirring tank. The driving assembly is arranged on one side of the support. The transmission assembly is arranged on the other side of the support. The constant temperature wax coating roller is arranged on the side wall of the transmission assembly. The constant temperature wax coating roller is arranged below the material conveying assembly. The conveying belt is arranged below the constant temperature wax coating roller. Multiple stirring assemblies are arranged on the side wall of the driving assembly. The stirring assemblies are arranged inside the stirring tank.

[0007] Preferably, when the wax box production wax coating device is in use, first, the driving assembly is started to drive the multiple stirring assemblies to fully stir the wax in the stirring tank. At the same time, the PTC ceramic heating plates arranged on both sides of the frame control the temperature of the stirring tank wall through heat conduction to make the wax melt uniformly and maintain liquid stability during dynamic stirring. Meanwhile, the driving assembly drives the constant temperature wax coating roller with micron-level groove structure on the surface to rotate uniformly in the same direction through the transmission assembly. When the material conveying assembly is opened, the molten wax liquid drops onto the surface of the constant temperature wax coating roller through the material conveying assembly. The constant temperature wax coating roller performs secondary homogenization treatment on the wax liquid through the special texture on the surface during rotation. When the wax box base on the conveying belt passes by, the liquid wax on the roller surface forms a uniform coating under the action of the preset pressure, achieving high-precision and high-efficiency continuous wax coating operation. The integrated design improves the wax coating efficiency and reduces the wax loss compared with the traditional process.

[0008] Preferably, the driving assembly comprises a controller, a driving motor and a driving shaft. The controller is arranged on one side of the support. The driving motor is arranged on one side of the support. The output end of the driving motor is provided with the driving shaft.

[0009] Preferably, the transmission assembly comprises a driving wheel, a driven shaft, a driven wheel and a transmission belt. One end of the driving shaft is provided with the driving wheel. The inside of the support is provided with the driven shaft. One end of the driven shaft is provided with the driven wheel. The outside of the driving wheel is provided with the transmission belt.

[0010] Preferably, the driving wheel is rotatably connected with the transmission belt. The driven wheel is arranged inside the transmission belt. The driven wheel is rotatably connected with the transmission belt. The constant temperature wax coating roller is arranged on the side wall of the driven shaft.

[0011] Preferably, the stirring assembly comprises a stirring rod. The stirring rod is arranged on the side wall of the driving shaft. The stirring rod is provided with multiple groups. The stirring rod is arranged inside the stirring tank.

[0012] Preferably, the material conveying assembly comprises a feeding pipe, a double-layer heat-insulating conveying pipe and a discharging pipe, the feeding pipe is arranged above the stirring tank, the double-layer heat-insulating conveying pipe is arranged below the stirring tank, and the discharging pipe is arranged below the double-layer heat-insulating conveying pipe.

[0013] Preferably, the material conveying assembly further comprises a control valve, and the control valve is arranged on the sidewall of the double-layer heat-insulating conveying pipe.

[0014] The wax box production wax coating device has the advantages that:

[0015] When the wax box production wax coating device is in use, firstly, starting the driving assembly can drive multiple stirring assemblies to fully stir the wax material in the stirring tank, at the same time, the PTC ceramic heating plates arranged on the two sides of the frame perform gradient temperature control on the stirring tank wall through heat conduction, so that the wax material is uniformly melted and maintains liquid stability in the dynamic stirring process, meanwhile, the driving assembly can drive the constant-temperature wax coating roller with micron-level groove structure on the surface to rotate at a uniform speed through the transmission assembly, when the material conveying assembly is opened, the molten wax liquid drops to the surface of the constant-temperature wax coating roller through the material conveying assembly, the constant-temperature wax coating roller performs secondary homogenization treatment on the wax liquid through the special texture on the surface during rotation, when the wax box base on the conveying belt passes by, the liquid wax on the roller surface forms a uniform coating under the action of the preset pressure, and finally, high-precision and high-efficiency continuous wax coating operation is achieved, and the integrated design improves the wax coating efficiency and reduces the wax material loss compared with the traditional process. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 A first three-dimensional structure schematic view of the wax box production wax coating device is shown.

[0017] Figure 2 A first partial three-dimensional structure schematic view of the wax box production wax coating device is shown.

[0018] Figure 3 A second partial three-dimensional structure schematic view of the wax box production wax coating device is shown.

[0019] Figure 4 A third partial three-dimensional structure schematic view of the wax box production wax coating device is shown.

[0020] Mark for legend: 1, support; 2, frame; 3, PTC ceramic heating plate; 4, stirring tank; 5, conveying belt; 6, constant-temperature wax coating roller; 101, controller; 102, driving motor; 103, driving shaft; 201, driving wheel; 202, driven shaft; 203, driven wheel; 204, transmission belt; 301, stirring rod; 401, feeding pipe; 402, double-layer heat-insulating conveying pipe; 403, discharging pipe; 404, control valve. DETAILED DESCRIPTION

[0021] The utility model is further explained below in connection with the drawings and examples.

[0022] Please refer to Figure 1 With Figure 4 The utility model provides an embodiment: a wax box production waxing device, including support 1, frame 2, PTC ceramic heating plate 3, stirring tank 4, conveying belt 5, constant temperature waxing roller 6, drive assembly, stirring assembly and feed assembly, the inside of support 1 is provided with frame 2, both sides of frame 2 are provided with multiple sets of PTC ceramic heating plate 3, the top of frame 2 is provided with stirring tank 4, the inner wall of PTC ceramic heating plate 3 is connected with the lateral wall of stirring tank 4, the lower portion of stirring tank 4 is provided with feed assembly, one side of support 1 is provided with drive assembly, the other side of support 1 is provided with transmission assembly, the lateral wall of transmission assembly is provided with constant temperature waxing roller 6, constant temperature waxing roller 6 is set in the lower portion of feed assembly, the lower portion of constant temperature waxing roller 6 is provided with conveying belt 5, the lateral wall of drive assembly is provided with multiple stirring assemblies, and the stirring assembly is arranged in the inside of stirring tank 4.

[0023] Please refer to Figure 2 With Figure 3 The drive assembly includes controller 101, driving motor 102 and driving shaft 103, one side of support 1 is provided with controller 101, one side of support 1 is provided with driving motor 102, the output end of driving motor 102 is provided with driving shaft 103, controller 101 synchronously starts driving motor 102 drive system, driving motor 102 drives driving shaft 103 to rotate at a constant speed, transmission assembly includes driving wheel 201, driven shaft 202, driven wheel 203 and transmission belt 204, one end of driving shaft 103 is provided with driving wheel 201, the inside of support 1 is provided with driven shaft 202, one end of driven shaft 202 is provided with driven wheel 203, the outside of driving wheel 201 is provided with transmission belt 204, driving shaft 103 can drive transmission belt 204 to rotate through driving wheel 201, transmission belt 204 can drive driven shaft 202 to rotate through driven wheel 203, driving wheel 201 is rotatably connected with transmission belt 204, driven wheel 203 is arranged in the inside of transmission belt 204, and driven wheel 203 is rotatably connected with transmission belt 204, constant temperature waxing roller 6 is arranged on the lateral wall of driven shaft 202, and driven shaft 202 can drive constant temperature waxing roller 6 with micron-level groove structure on the surface to rotate at a constant speed in the same direction.

[0024] Please refer to Figure 3 With Figure 4, the stirring assembly comprises a plurality of stirring rods 301 arranged on the side wall of the driving shaft 103, the stirring rods 301 are arranged in the interior of the stirring tank 4, and the driving shaft 103 can drive the plurality of stirring rods 301 to fully stir the wax in the stirring tank 4, the feeding assembly comprises a feeding pipe 401, a double-layer heat preservation conveying pipe 402 and a discharging pipe 403, the feeding pipe 401 is arranged above the stirring tank 4, the double-layer heat preservation conveying pipe 402 is arranged below the stirring tank 4, and the discharging pipe 403 is arranged below the double-layer heat preservation conveying pipe 402, the operator injects solid or semi-solid wax into the stirring tank 4 through the feeding pipe 401, and the molten wax flows into the discharging pipe 403 provided with the array type micro-porous nozzle through the double-layer heat preservation conveying pipe 402, and the feeding assembly further comprises a control valve 404, the control valve 404 is arranged on the side wall of the double-layer heat preservation conveying pipe 402, and the constant-temperature wax coating roller 6 is arranged below the discharging pipe 403, when the control valve 404 is opened, the molten wax flows into the discharging pipe 403 provided with the array type micro-porous nozzle through the double-layer heat preservation conveying pipe 402, and then drops onto the surface of the constant-temperature wax coating roller 6.

[0025] When the wax box production wax coating device is in use, first, the operator injects solid or semi-solid wax into the stirring tank 4 through the feeding pipe 401, the controller 101 synchronously starts the driving system of the driving motor 102, the driving motor 102 drives the driving shaft 103 to rotate at a constant speed, and the plurality of stirring rods 301 installed on the driving shaft 103 fully stir the wax in the stirring tank 4,

[0026] At the same time, the PTC ceramic heating plates 3 arranged on both sides of the frame 2 perform gradient temperature control on the wall of the stirring tank 4 through heat conduction, so that the wax is uniformly melted and maintains liquid stability during dynamic stirring,

[0027] At the same time, the driving shaft 103 can drive the transmission belt 204 to rotate through the driving wheel 201, the transmission belt 204 can drive the driven shaft 202 to rotate through the driven wheel 203, and the constant-temperature wax coating roller 6 with the micron-level groove structure on the surface can rotate at a constant speed in the same direction,

[0028] When the control valve 404 is opened, the molten wax flows into the discharging pipe 403 provided with the array type micro-porous nozzle through the double-layer heat preservation conveying pipe 402, and then drops onto the surface of the constant-temperature wax coating roller 6, and the constant-temperature wax coating roller 6 performs secondary homogenization treatment on the wax through the special texture on the surface during rotation,

[0029] When the wax box base on the conveying belt 5 passes, the liquid wax on the roller surface forms a uniform coating film under the action of the preset pressure, and finally a continuous wax coating operation with high precision and high efficiency is achieved, and the integrated design improves the wax coating efficiency and reduces the wax loss compared with the traditional process.

[0030] Through the above steps, when the wax box production waxing device is in use, first, starting the driving assembly can drive the multiple sets of stirring assemblies to fully stir the wax in the stirring tank 4, at the same time, the PTC ceramic heating plate 3 arranged on both sides of the frame 2 conducts gradient temperature control on the wall of the stirring tank 4 through heat conduction, so that the wax is uniformly melted and maintains liquid stability in the dynamic stirring process, at the same time, the driving assembly can drive the constant-temperature waxing roller 6 with micron-level groove structure on the surface to rotate at a uniform speed in the same direction through the transmission assembly, when the feeding assembly is opened, the molten wax liquid drops to the surface of the constant-temperature waxing roller 6 through the feeding assembly, the constant-temperature waxing roller 6 is subjected to secondary homogenization treatment on the wax liquid through the special texture on the surface during rotation, when the wax box base on the conveying belt 5 passes, under the action of the preset pressure, the liquid wax on the roller surface forms a uniform coating, and finally the continuous waxing operation with high precision and high efficiency is achieved, and the integrated design improves the waxing efficiency compared with the traditional process, and reduces the wax loss.

[0031] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the person skilled in the art without departing from the purpose of the utility model.

Claims

1. A wax box production waxing device comprising a support (1), characterized in that: Also include the frame (2), PTC ceramic heating plate (3), stirring tank (4), conveying belt (5), constant temperature waxing roller (6), drive assembly, stirring assembly and conveying assembly, the inside of the support (1) is provided with frame (2), both sides of frame (2) are provided with multiple groups of PTC ceramic heating plate (3), the upper of frame (2) is provided with stirring tank (4), the inner wall of PTC ceramic heating plate (3) is connected with the side wall of stirring tank (4), the lower of stirring tank (4) is provided with conveying assembly, one side of support (1) is provided with drive assembly, the other side of support (1) is provided with transmission assembly, the side wall of transmission assembly is provided with constant temperature waxing roller (6), constant temperature waxing roller (6) is arranged below the conveying assembly, the lower of constant temperature waxing roller (6) is provided with conveying belt (5), the side wall of drive assembly is provided with multiple groups of stirring assembly, stirring assembly is arranged in the inside of stirring tank (4).

2. A wax box production waxing device according to claim 1, characterized in that: The drive assembly includes a controller (101), a driving motor (102) and a driving shaft (103), one side of the support (1) is provided with a controller (101), one side of the support (1) is provided with a driving motor (102), and the output end of the driving motor (102) is provided with a driving shaft (103).

3. A wax box production waxing device according to claim 2, characterized in that: The transmission assembly includes a driving wheel (201), a driven shaft (202), a driven wheel (203) and a transmission belt (204), one end of the driving shaft (103) is provided with the driving wheel (201), the inside of the support (1) is provided with the driven shaft (202), one end of the driven shaft (202) is provided with the driven wheel (203), and the outside of the driving wheel (201) is provided with the transmission belt (204).

4. The wax box production waxing device according to claim 3, characterized in that: The driving wheel (201) is rotatably connected with the transmission belt (204), the driven wheel (203) is arranged in the inside of the transmission belt (204), the driven wheel (203) is rotatably connected with the transmission belt (204), and the constant temperature waxing roller (6) is arranged on the side wall of the driven shaft (202).

5. The wax box production waxing device according to claim 3, characterized in that: The stirring assembly includes a stirring rod (301), the side wall of the driving shaft (103) is provided with the stirring rod (301), the stirring rod (301) is provided with multiple groups, and the stirring rod (301) is arranged in the inside of the stirring tank (4).

6. The wax box production waxing device according to claim 3, characterized in that: The conveying assembly includes a feeding pipe (401), a double-layer heat preservation conveying pipe (402) and a discharging pipe (403), the upper of the stirring tank (4) is provided with the feeding pipe (401), the lower of the stirring tank (4) is provided with the double-layer heat preservation conveying pipe (402), and the lower of the double-layer heat preservation conveying pipe (402) is provided with the discharging pipe (403).

7. A wax box production waxing device according to claim 6, characterized in that: The conveying assembly further includes a control valve (404), the side wall of the double-layer heat preservation conveying pipe (402) is provided with the control valve (404), and the constant temperature waxing roller (6) is arranged below the discharging pipe (403).