Deburring device

By designing a deburring device that engages spline rollers with parts, the problems of increased worker workload and part damage caused by manual deburring are solved, achieving efficient and uniform burr removal and reducing manpower consumption and mechanical errors.

CN224101580UActive Publication Date: 2026-04-10SHANGHAI GKN DRIVE SYST
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI GKN DRIVE SYST
Filing Date
2024-11-06
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

In existing technologies, manual deburring increases the workload for workers and carries the risk of damage to parts due to operational errors.

Method used

Design a deburring device that uses a spline roller to mesh with the spline of the workpiece to remove burrs mechanically. The spline roller and the spline of the workpiece have the same module and are coprime, but have different pressure angles. A helix angle and a drain groove are set to improve the removal effect. The device is connected to the lathe turret through a connecting component.

Benefits of technology

It reduces the workload of workers, lowers the risk of parts damage, provides better and more uniform deburring, saves manpower, and minimizes mechanical errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a deburring device which comprises a connecting assembly and a spline idler wheel, the connecting assembly is used for connecting the spline idler wheel to a lathe tool turret, and the spline idler wheel is configured to rotate around the axis of the spline idler wheel. A spline of the spline roller and a spline of a to-be-deburred part have the same modulus, and the spline tooth number of the spline roller and the spline tooth number of the part are relatively prime; the spline pressure angle of the spline roller is different from the spline pressure angle of the part; and a spline of the spline roller is provided with a helical angle. Through the arrangement of the spline roller, when the part spline needs to be deburred, the spline roller is close to the groove part of the part, the spline of the spline roller is meshed with the part spline, and along with rotation of the part, the spline of the spline roller and the part spline extrude each other, so that the burrs on the part spline can be flattened; and the deburring treatment on the spline of the part is realized. Meanwhile, manpower is saved, the probability of errors is smaller, and therefore damage to parts is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to spline slotting post deburring technical field especially relates to a deburring device. BACKGROUND

[0002] The spline slotting post of outer star wheel, tulip and other parts will appear burr flanging, influence measuring tool to check spline size and reduce the life of measuring tool, and simultaneously influence subsequent and opponent spline cooperation. Therefore, the part needs to be treated to remove burr. The existing treatment mode usually adopts manual deburring. However, manual deburring makes the work load of workers increase. SUMMARY

[0003] In view of the above-mentioned defects of prior art, the utility model aims at providing a deburring device to solve the problems of manual deburring in prior art, making the work load of workers increase, and possibly causing part damage due to operation error.

[0004] To achieve the above-mentioned purpose and other related purposes, the utility model provides a deburring device, which comprises a connecting assembly and a spline roller, the connecting assembly is used for connecting the spline roller on a lathe tool tower, and the spline roller is configured to rotate around its own axis.

[0005] The spline of the spline roller has the same modulus as the spline of the part to be deburred, and the spline tooth number of the spline roller and the spline tooth number of the part are relatively prime.

[0006] Optionally, the spline pressure angle of the spline roller is different from the spline pressure angle of the part.

[0007] Optionally, the spline of the spline roller is provided with a spiral angle.

[0008] Optionally, a drainage groove is arranged on the spline roller.

[0009] Optionally, the connecting assembly comprises a support, a fixed head and a connecting rod, the support is fixedly connected on the lathe tool tower, one end of the connecting rod is connected with the support, the other end of the connecting rod is connected with the fixed head, and the spline roller is rotatably connected on the fixed head.

[0010] A mounting groove is formed in the side wall of the support, the length direction of the mounting groove is the same as the length direction of the connecting rod, the connecting rod is slidingly arranged along the length direction of the mounting groove, a spring is arranged in the mounting groove, the spring is arranged along the length direction of the mounting groove, one end of the spring is fixedly connected on the bottom of the mounting groove, and the other end is fixedly connected on the connecting rod.

[0011] Optionally, the connecting rod is provided as a T-shaped rod, the connecting rod comprises a first connecting rod and a second connecting rod, the first connecting rod and the second connecting rod are connected perpendicularly to each other, an end cover is arranged at the slot opening of the mounting slot, a through hole is formed in the end cover, the second connecting rod is arranged in the mounting slot, the first connecting rod is connected with the fixing head by penetrating the through hole and extending out of the mounting slot, and the diameter of the through hole is smaller than the length of the second connecting rod.

[0012] Optionally, the end cover is detachably connected to the side wall of the support.

[0013] Optionally, the fixing head is detachably connected with the connecting rod.

[0014] Optionally, the fixing head is provided as a U-shaped plate structure, the connecting rod is connected to the bottom of the fixing head, a pin shaft is arranged in the two opposite side walls of the fixing head, and the spline roller is arranged in the U-shaped groove of the fixing head and is coaxially connected to the pin shaft.

[0015] An through hole is formed in the end of the pin shaft away from the plug, the through hole is perpendicular to the length direction of the pin shaft, and a clamping piece is arranged in the through hole to prevent the pin shaft from falling off the fixing head.

[0016] Optionally, a concentric hole is formed in the spline roller, a bearing is arranged in the concentric hole in a coaxial manner, and the spline roller is rotatably connected to the pin shaft through the bearing.

[0017] In the deburring device, when the spline of the part needs to be deburred, the spline roller is close to the groove of the part, the spline of the spline roller is engaged with the spline of the part, the spline of the spline roller and the spline of the part are pressed against each other with the rotation of the part, so that the burrs on the spline of the part are flattened, and the spline of the part is deburred. Compared with manual burr removal, manpower is saved, and the work load of workers is reduced. Meanwhile, the probability of error caused by the machine is smaller than that caused by the manual work, and the damage to the part is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is the overall structure schematic diagram of the deburring device of one embodiment of the utility model;

[0019] Figure 2 is the structure schematic diagram of the mounting slot and the spring in one embodiment of the utility model;

[0020] Figure 3 is the structure schematic diagram of the bearing in one embodiment of the utility model;

[0021] Figure 4 is a structural schematic view of an end cover in an embodiment of the present application. DETAILED DESCRIPTION

[0022] A deburring device is described below with reference to Figure 1 and Figure 4 In the description of the present application, it should be understood that the terms "first", "second" are used only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features with "first", "second" can explicitly or implicitly include at least one of the features, that is, one or more of the features. In the description of the present application, the meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise specifically limited. When a certain feature "includes or contains" a certain or certain features, unless otherwise specifically described, it indicates that other features and can further include other features.

[0023] Unless otherwise expressly specified and limited, the terms "set", "install", "connect", "connect", "fix", "couple" and other terms should be broadly understood, for example, can be fixedly connected, or can be detachably connected, or integrated; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise expressly limited. Those skilled in the art should be able to understand the specific meaning of the above terms in the present application according to the specific circumstances.

[0024] In addition, in the description of the present embodiment, the first feature "above" or "below" the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. That is, in the description of the present embodiment, the first feature "above", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the first feature is higher than the second feature in horizontal height. The first feature "below", "below" or "below" the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the first feature is less than the second feature in horizontal height.

[0025] In the description of the embodiments, the description of the terms "one embodiment", "some embodiments", "illustrative embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0026] As shown in Figure 1 The utility model discloses an embodiment provides a deburring device, including connecting assembly 2 and spline roller 1. Connecting assembly 2 is used for connecting spline roller 1 on lathe tool tower, and spline roller 1 is configured to rotate around its axis. The spline of spline roller 1 and the spline of the part to be deburred have the same modulus. And the spline tooth number of spline roller 1 and the spline tooth number of the part are relatively prime.

[0027] After the lathe slotting, spline roller 1 is connected on lathe tool tower through connecting assembly 2. The part to be deburred is connected with power source and can rotate. And spline roller 1 has no power source and cannot rotate by itself. Therefore, make spline roller 1 close to the groove of the part and mesh with the spline of the part, then spline roller 1 will rotate with the part. With the rotation of spline roller 1, the spline of spline roller 1 and the spline of the part are extruded, so that the burr on the spline of the part can be flattened, realizing the deburring of the spline of the part. The spline of spline roller 1 and the spline of the part to be deburred have the same modulus, in order to make the spline of spline roller 1 mesh with the spline of the part. The spline tooth number of spline roller 1 and the spline tooth number of the part are relatively prime, which can avoid the teeth on the spline of the part mesh with the same teeth on spline roller 1, so that different teeth on spline roller 1 will mesh with the teeth on the spline of the part, so that the burr on the spline of the part is stressed more evenly, and the burr removal effect is better. By setting spline roller 1, the deburring of the spline of the part is realized by spline roller 1, which saves manpower and reduces the work load of workers. At the same time, the probability of error caused by machinery is smaller than that caused by manual work, so the use of spline roller 1 can also reduce the damage to the part.

[0028] Further, the pressure angle of the spline of spline roller 1 and the pressure angle of the spline of the part are different. By setting the pressure angle of the spline of spline roller 1 and the pressure angle of the spline of the part to be different, the meshing is more compact when the spline of spline roller 1 and the spline of the part mesh, so that the pressure on the protruding burr is greater, and the burr removal effect is better.

[0029] Further, the spline of the spline roller 1 is provided with a helix angle, that is, the spline teeth of the spline roller 1 are inclined teeth. By setting the helix angle, the radial cutting force can be increased, thereby facilitating the removal or flattening of the protruding burrs.

[0030] Further, the spline roller 1 is provided with a drain groove. During the removal of the burrs, some waste will be generated. The generated waste can be discharged through the drain groove, preventing the waste from affecting the removal of the burrs.

[0031] Further, as shown in Figure 1 and Figure 2 , the connecting assembly 2 includes a support 21, a fixed head 22, and a connecting rod 23. The support 21 is fixedly connected to the lathe tool turret. One end of the connecting rod 23 is connected to the support 21, and the other end of the connecting rod 23 is connected to the fixed head 22. The spline roller 1 is rotatably connected to the fixed head 22. A mounting groove 211 is formed in the side wall of the support 21, and the length direction of the mounting groove 211 is the same as the length direction of the connecting rod 23. The connecting rod 23 is slidably arranged along the length direction of the mounting groove 211. A spring 3 is arranged in the mounting groove 211, and the spring 3 is arranged along the length direction of the mounting groove 211. One end of the spring 3 is fixedly connected to the bottom of the mounting groove 211, and the other end is fixedly connected to the connecting rod 23.

[0032] By arranging the spring 3 on the support 21 and connecting the spring 3 with the connecting rod 23, when the spline roller 1 is close to the part for burr removal, the spline roller 1 can float, preventing damage due to collision between the spline roller 1 and the part. The floating of the spline roller 1 relies on the extension and contraction of the spring 3. When the spring 3 extends and contracts, the connecting rod 23 will slide in the mounting groove 211 along the length direction of the mounting groove 211.

[0033] Further, as shown in Figure 2 , the connecting rod 23 is arranged as a T-shaped rod. The connecting rod 23 includes a first connecting rod 231 and a second connecting rod 232, which are connected perpendicularly to each other. An end cover 4 is arranged at the slot opening of the mounting groove 211, and a through hole 41 is formed in the end cover 4. The second connecting rod 232 is arranged in the mounting groove 211, and the end of the first connecting rod 231 away from the second connecting rod 232 extends out of the mounting groove 211 through the through hole 41 and is connected to the fixed head 22. The diameter of the through hole 41 is smaller than the length of the second connecting rod 232, so as to prevent the second connecting rod 232 from sliding out of the mounting groove 211. When the connecting rod 23 slides in the mounting groove 211, the second connecting rod 232 is fixedly connected to one end of the spring 3. When the second connecting rod 232 slides to the through hole 41, since the diameter of the through hole 41 is smaller than the length of the second connecting rod 232, the second connecting rod 232 cannot pass through the through hole 41, and the end cover 4 limits the second connecting rod 232.

[0034] In some other embodiments of the present application, the end of the connecting rod connected with the spring is provided with a limiting head. A limiting block is arranged at the slot opening of the mounting slot, and the limiting block is used to prevent the limiting head from falling out of the mounting slot. The limiting block functions to limit the limiting head, and at this time, the limiting head is equivalent to the second connecting rod, and the limiting block is equivalent to the end cover.

[0035] Further, as shown in Figure 4 , the end cover 4 is detachably connected to the side wall of the support 21. Alternatively, the end cover 4 is fixedly connected to the support 21 by four screws 42. By arranging the end cover 4 to be detachable, the installation and replacement of the spring 3 and the connecting rod 23 are facilitated. At the same time, the detachable connection by the screws 42 is simple in structure and convenient to operate.

[0036] Further, as shown in Figure 2 and Figure 3 , the fixed head 22 is detachably connected with the connecting rod 23. Alternatively, the fixed head 22 is fixedly connected with the end of the connecting rod 23 protruding out of the mounting slot 211 by the countersunk head bolt 5. Correspondingly, the countersunk hole 221 is formed in the side wall of the fixed head 22.

[0037] Further, as shown in Figure 2 and Figure 3 , the fixed head 22 is arranged in a U-shaped plate structure, and the connecting rod 23 is connected to the bottom of the fixed head 22, that is, the outer bottom surface of the U-shaped groove of the fixed head 22. The pin shaft 6 is arranged through the opposite two side walls of the fixed head 22, and the spline roller 1 is located in the U-shaped groove of the fixed head 22 and is coaxially and rotatably connected to the pin shaft 6. Arranging the fixed head 22 in a U-shaped plate structure facilitates the connection of the spline roller 1 with the fixed head 22. At the same time, coaxially and rotatably connecting the spline roller 1 to the pin shaft 6 is relatively simple in structure.

[0038] Further, as shown in Figure 2 and Figure 3 , the end of the pin shaft 6 away from the plug is provided with a through hole 6141 perpendicular to the length direction of the pin shaft 6. The clamping piece 62 is arranged through the through hole 6141 to prevent the pin shaft 6 from falling off the fixed head 22. Limiting the pin shaft 6 by the clamping piece 62 is simple in structure and facilitates disassembly to replace the spline roller 1 in case of long-term use and wear.

[0039] Alternatively, as shown in Figure 2 and Figure 3 , the countersunk hole 221 is formed in the bottom of the U-shaped plate.

[0040] Further, as shown in Figure 3As shown, the spline roller 1 is provided with a concentric hole, and a bearing 7 is coaxially arranged in the concentric hole. The spline roller 1 is rotatably connected with the pin shaft 6 through the bearing 7. Optionally, the bearing 7 is a needle bearing. By arranging the bearing 7, the rotation of the spline roller 1 is smoother. Meanwhile, the wear of the spline roller 1 caused by the pin shaft 6 is reduced.

[0041] The above embodiments only exemplarily illustrate the principles and effects of the present application, and are not used to limit the present application. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought disclosed by the present application should be covered by the claims of the present application.

Claims

1. A deburring device, characterized in that, The device includes a connecting assembly and a spline roller, the connecting assembly being used to connect the spline roller to a lathe turret, the spline roller being configured to rotate about its own axis. The splines of the spline roller have the same module as the splines of the part to be deburred, and the number of spline teeth of the spline roller is coprime to the number of spline teeth of the part. The spline pressure angle of the spline roller is different from that of the spline pressure angle of the part; The spline roller has a helix angle.

2. The deburring device according to claim 1, characterized in that, The spline roller is provided with a drain groove.

3. The deburring device according to claim 1, characterized in that, The connecting assembly includes a support, a fixed head, and a connecting rod. The support is fixedly connected to the lathe turret. One end of the connecting rod is connected to the support, and the other end of the connecting rod is connected to the fixed head. The spline roller is rotatably connected to the fixed head. The support has a mounting groove on its side wall. The length direction of the mounting groove is the same as that of the connecting rod. The connecting rod is slidably arranged along the length direction of the mounting groove. A spring is provided in the mounting groove. The spring is arranged along the length direction of the mounting groove. One end of the spring is fixedly connected to the bottom of the mounting groove, and the other end is fixedly connected to the connecting rod.

4. The deburring device according to claim 3, characterized in that, The connecting rod is configured as a T-shaped rod, and the connecting rod includes a first connecting rod and a second connecting rod. The first connecting rod and the second connecting rod are connected perpendicularly to each other. An end cap is provided at the opening of the mounting groove. A through hole is provided on the end cap. The second connecting rod is disposed in the mounting groove. The end of the first connecting rod away from the second connecting rod passes through the through hole and extends out of the mounting groove to connect with the fixing head. The diameter of the through hole is smaller than the length of the second connecting rod.

5. The deburring device according to claim 4, characterized in that, The end cap is detachably connected to the side wall of the support.

6. The deburring device according to claim 3, characterized in that, The fixing head is detachably connected to the connecting rod.

7. The deburring device according to claim 3, characterized in that, The fixing head adopts a U-shaped plate structure, the connecting rod is connected to the bottom of the fixing head, and pins are provided on the two opposite side walls of the fixing head. The spline roller is located in the U-shaped groove of the fixing head and is coaxially rotatably connected to the pins. The pin has a through hole at the end away from the plug. The through hole is perpendicular to the length direction of the pin, and a retainer is inserted in the through hole to prevent the pin from falling off the fixing head.

8. The deburring device according to claim 7, characterized in that, The spline roller has a concentric hole, and a bearing is coaxially arranged in the concentric hole. The spline roller is rotatably connected to the pin shaft through the bearing.