Anti-collision device for aluminum ingot demolding
By using a synchronously driven pallet and elastic support structure during the aluminum ingot demolding process, the problem of bumps and knocks during aluminum ingot demolding is solved, ensuring the integrity of the aluminum ingot surface, improving production efficiency and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 江苏弘瀚汽车零部件有限公司
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-10
AI Technical Summary
Aluminum ingots are prone to bumping into the receiving box or other aluminum ingots during demolding, resulting in surface pits or defects, increasing production costs and reducing efficiency.
A device for preventing aluminum ingot demolding collision is designed. A driving mechanism is set between the aluminum ingot mold conveying mechanism and the receiving mechanism to make the pallet move synchronously with the aluminum ingot mold. The pallet is made of rubber material and has grooves. Combined with the elastic support structure, it provides cushioning to avoid direct collision of aluminum ingots.
It effectively avoids collisions between aluminum ingots, protects the surface quality of aluminum ingots, reduces the generation of defective aluminum ingots, improves production efficiency, and reduces costs.
Smart Images

Figure CN224101786U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to aluminium ingot production technical field especially relates to a kind of aluminium ingot demoulding anti-collision device. BACKGROUND
[0002] In the production process of aluminium ingot, aluminium water is poured into aluminium ingot mould, and then the formed aluminium ingot is taken out after cooling.
[0003] The existing aluminium ingot is provided with a receiving box below its conveying mechanism when demoulding, so that the aluminium ingot directly falls into the receiving box. However, the aluminium ingot may knock against the receiving box or other aluminium ingots when falling, resulting in pits or even defects on the surface of the final aluminium ingot. The defective aluminium ingot needs to be processed, and the severely impacted aluminium ingot can only be remelted and reprocessed, increasing production cost and reducing production efficiency. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing an aluminium ingot demoulding anti-collision device to solve the technical problems raised in the background art.
[0005] To achieve the above-mentioned purpose, the specific technical scheme of the utility model is as follows: an aluminium ingot demoulding anti-collision device includes an aluminium ingot mould conveying mechanism, a plurality of aluminium ingot moulds are arranged on the aluminium ingot mould conveying mechanism along its path direction, an aluminium ingot receiving mechanism is arranged below the output end of the aluminium ingot mould conveying mechanism, and the aluminium ingot mould conveying mechanism and the aluminium ingot receiving mechanism are simultaneously driven by a driving mechanism, the aluminium ingot receiving mechanism includes a rack, two groups of symmetrically distributed conveying mechanisms are arranged on the rack, the conveying mechanism includes two first pulleys, the first pulleys are connected by a first belt, the first pulleys of the two groups of conveying mechanisms are connected by a first connecting shaft, the first connecting shaft is rotatably connected to the rack by a bearing, and a plurality of equally spaced supporting plates are arranged between the two first belts along their path direction, and the bottom ends of the supporting plates are connected to the surfaces of the first belts by elastic support columns.
[0006] Preferably, the driving mechanism includes a motor, a second connecting shaft is connected to the aluminium ingot mould conveying mechanism, the shaft of the motor is connected to the second connecting shaft, a third pulley is sleeved on the second connecting shaft, a second pulley is sleeved on the first connecting shaft, and the second pulley and the third pulley are connected by a second belt.
[0007] Preferably, the motor is fixedly connected to the surface of the aluminium ingot mould conveying mechanism by a motor rack.
[0008] Preferably, the number of supporting plates is the same as the number of aluminium ingot moulds.
[0009] Preferably, the supporting plate is made of rubber material, and the upper surface of the supporting plate is provided with a groove open at both ends.
[0010] Preferably, the elastic supporting column comprises a sliding sleeve and a sliding column, one end of the sliding sleeve is fixedly connected with the supporting plate, one end of the sliding column is fixedly connected with the first belt, and the sliding sleeve and the sliding column are slidingly connected, a spring is sleeved on the sliding column and located between the sliding sleeve and the first belt.
[0011] The aluminum ingot demolding anti-collision device has the following advantages:
[0012] 1. The utility model discloses a kind of aluminum ingot demolding anti-collision devices, which has the following advantages:
[0013] 2. The utility model discloses a kind of aluminum ingot demolding anti-collision devices, which has the following advantages: BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be simply introduced to the drawings needed to be used in the embodiment, and should be understood that the following drawings only show some embodiments of the utility model, and should not be regarded as the limitation to the scope, for ordinary skilled person in the art, on the premise of not paying creative labor, other related drawings can also be obtained according to these drawings.
[0015] Figure 1 It is the whole structure schematic diagram of the utility model;
[0016] Figure 2 It is the structure schematic diagram of driving mechanism in the utility model;
[0017] Figure 3 It is the structure schematic diagram of aluminum ingot receiving mechanism in the utility model;
[0018] Figure 4 It is the structure schematic diagram of supporting plate in the utility model.
[0019] Marked description: 1, aluminum ingot mold conveying mechanism;2, aluminum ingot mold;3, aluminum ingot receiving mechanism;4, motor;5, rack;6, first pulley;7, first belt;8, supporting plate;9, first connecting shaft;10, second pulley;11, third pulley;12, second belt;13, groove;14, elastic support column;15, sliding sleeve;16, slide;17, spring. DETAILED DESCRIPTION
[0020] Hereinafter, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the embodiments of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0021] In the description of the embodiments of the present application, it is understood that the orientation or positional relationship indicated by the terms "length", "vertical", "horizontal", "top", "bottom" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the embodiments of the present application.
[0022] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0023] In the embodiments of the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated;It can be mechanical connection, or electrical connection, or communication;It can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0024] The following disclosure provides many different implementations or examples for different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. Furthermore, reference numerals and / or reference letters may be repeated in different examples of the embodiments of the present invention; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.
[0025] To better understand the purpose, structure, and function of this utility model, the following description, in conjunction with the accompanying drawings, provides a more detailed account of an aluminum ingot demolding anti-collision device.
[0026] like Figures 1-4 As shown, this utility model discloses an aluminum ingot demolding anti-collision device, including an aluminum ingot mold conveying mechanism 1. Multiple aluminum ingot molds 2 are evenly spaced along the path direction on the aluminum ingot mold conveying mechanism 1. An aluminum ingot receiving mechanism 3 is located below the output end of the aluminum ingot mold conveying mechanism 1. The aluminum ingot mold conveying mechanism 1 and the aluminum ingot receiving mechanism 3 are simultaneously driven by a driving mechanism. The aluminum ingot receiving mechanism 3 includes a frame 5, on which two sets of symmetrically distributed conveying mechanisms are arranged. Each conveying mechanism includes two first pulleys 6, which are connected by a first belt 7. The first pulleys 6 of the feeding mechanism are connected by a first connecting shaft 9. The first connecting shaft 9 is rotatably connected to the frame 5 through bearings. A plurality of equally spaced pallets 8 are arranged between the two first belts 7 along their path direction. The number of pallets 8 is the same as the number of aluminum ingot molds 2. The pallets 8 are made of rubber material, and the upper surface of the pallet 8 is provided with a groove 13 with openings at both ends. The groove 13 can limit the two sides of the aluminum ingot. Since the pallet 8 is made of rubber material, when the aluminum ingot falls on the pallet 8, there will be no hard impact and it has a good cushioning effect.
[0027] Both ends of the bottom of the pallet 8 are connected to the surface of the first belt 7 via elastic support columns 14. The elastic support column 14 includes a sliding sleeve 15 and a sliding column 16. One end of the sliding sleeve 15 is fixedly connected to the pallet 8, and one end of the sliding column 16 is fixedly connected to the first belt 7. The sliding sleeve 15 and the sliding column 16 are slidably connected. A spring 17 is sleeved on the sliding column 16 and is located between the sliding sleeve 15 and the first belt 7. Through the cooperation between the sliding sleeve 15, the sliding column 16, and the spring 17, when the aluminum ingot falls onto the pallet 8, it will generate downward pressure, thereby causing the spring 17 to generate a buffering force on the pallet 8, which has a good buffering effect on the aluminum ingot, avoiding collisions with the aluminum ingot, and playing a good protective role for the aluminum ingot, thus ensuring the quality of the aluminum ingot.
[0028] The driving mechanism comprises a motor 4, a second connecting shaft is connected on the aluminum ingot mold conveying mechanism 1, a shaft part of the motor 4 is connected with the second connecting shaft, a third belt pulley 11 is sleeved on the second connecting shaft, a second belt pulley 10 is sleeved on the first connecting shaft 9, the second belt pulley 10 and the third belt pulley 11 are connected through a second belt 12, the motor 4 is fixedly connected with the surface of the aluminum ingot mold conveying mechanism 1 through a motor frame, under the action between the second belt pulley 10, the third belt pulley 11 and the second belt 12, the aluminum ingot mold conveying mechanism 1 and the aluminum ingot receiving mechanism 3 are simultaneously moved by starting the motor 4, so that each aluminum ingot mold 2 reaches the output end, and a supporting plate 8 is below the aluminum ingot mold 2 to receive the aluminum ingot, and after each aluminum ingot is dropped, the aluminum ingot mold 2 and the supporting plate 8 continue to move, so as to prepare for the next aluminum ingot demolding, so that the demolded aluminum ingots are separated from each other and will not collide and be damaged.
[0029] It can be understood that the utility model is described through some embodiments, and the person skilled in the art knows that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. In addition, under the guidance of the utility model, these features and embodiments can be modified to adapt to specific conditions and materials without departing from the spirit and scope of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application belong to the scope protected by the utility model.
Claims
1. A device for preventing collisions during aluminum ingot demolding, characterized in that: The aluminium ingot mould conveying mechanism (1) is provided with a plurality of aluminium ingot moulds (2) distributed at equal intervals along the path direction thereof, an aluminium ingot receiving mechanism (3) is arranged below the output end of the aluminium ingot mould conveying mechanism (1), and the aluminium ingot mould conveying mechanism (1) and the aluminium ingot receiving mechanism (3) are simultaneously driven by a driving mechanism. The aluminium ingot receiving mechanism (3) comprises a rack (5) provided with two groups of symmetrically distributed conveying mechanisms, the conveying mechanism comprises two first pulleys (6), the two first pulleys (6) are connected by a first belt (7), the first pulleys (6) of the two groups of conveying mechanisms are connected by a first connecting shaft (9), the first connecting shaft (9) is rotatably connected with the rack (5) by a bearing, and a plurality of supporting plates (8) distributed at equal intervals along the path direction are arranged between the two first belts (7), and the bottom ends of the supporting plates (8) are connected with the surfaces of the first belts (7) by elastic supporting columns (14).
2. The ingot knockout anti-collision device according to claim 1, characterized in that: The driving mechanism comprises a motor (4), the aluminium ingot mould conveying mechanism (1) is connected with a second connecting shaft, the shaft of the motor (4) is connected with the second connecting shaft, a third pulley (11) is sleeved on the second connecting shaft, a second pulley (10) is sleeved on the first connecting shaft (9), and the second pulley (10) and the third pulley (11) are connected by a second belt (12).
3. The ingot knockout anti-collision device according to claim 2, characterized in that: The motor (4) is fixedly connected with the surface of the aluminium ingot mould conveying mechanism (1) by a motor rack.
4. The ingot knockout anti-collision device of claim 1, wherein: The number of the supporting plates (8) is the same as that of the aluminium ingot moulds (2).
5. The ingot knockout anti-collision device of claim 1, wherein: The supporting plates (8) are made of rubber material, and the upper surfaces of the supporting plates (8) are provided with grooves (13) with open ends.
6. The ingot knockout anti-collision device of claim 1, wherein: The elastic supporting column (14) comprises a sliding sleeve (15) and a sliding column (16), one end of the sliding sleeve (15) is fixedly connected with the supporting plate (8), one end of the sliding column (16) is fixedly connected with the first belt (7), the sliding sleeve (15) and the sliding column (16) are slidably connected, a spring (17) is sleeved on the sliding column (16), and the spring (17) is located between the sliding sleeve (15) and the first belt (7).