Compressor one-way valve press-fitting equipment

Abstract

The utility model discloses press-fitting equipment for a one-way valve of a compressor, and belongs to the technical field of assembly of automobile air conditioner compressors. Comprising a positioning base used for placing the compressor rear cover, a stamping mechanism is arranged over the positioning base, a jacking device is arranged on the positioning base along the position of a valve hole of the compressor rear cover in a penetrating mode, and the top end of the jacking device protrudes out of the surface of the positioning base and is used for leaving indentations on the compressor rear cover during press fitting. In the press fitting process of the one-way valve and the compressor rear cover, the pressing device is arranged to leave the indentation on the compressor rear cover, so that in the later detection process, whether the compressor rear cover has the indentation or not is observed through naked eyes, and then whether the one-way valve in the compressor is installed or not is judged; detection personnel do not need to carry out detection through additional methods and means, so that the time and energy of the detection personnel are saved, the expense for purchasing detection equipment is saved, and the cost is saved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of automobile air conditioner compressor assembly, specifically a compressor check valve press fitting equipment. BACKGROUND

[0002] The automobile air conditioner compressor is an important component of air conditioning system, and has the function of regulating and controlling refrigerant flow. In the assembly process of the compressor, the press fitting accuracy of the check valve directly affects the performance and stability of the air conditioning system. At present, in the process of installing the check valve to the rear cover of the compressor, the operator has the problem of missing the press fitting of the check valve in the rear cover of the compressor, which causes the missing of the check valve in the assembled compressor, and leads to the time-consuming and laborious in the later quality inspection process, and also needs to purchase special detection machine, which leads to the cost increase. How to determine whether the check valve has been installed in the assembled compressor becomes a technical problem to be solved. SUMMARY

[0003] To achieve the above purpose, the technical scheme provided by the utility model is:

[0004] A compressor check valve press fitting equipment, comprising a positioning base for placing a compressor rear cover, a stamping mechanism is arranged above the positioning base, a top pressing device is arranged through the valve hole position of the compressor rear cover, the top pressing device protrudes from the surface of the positioning base at the top end, and is used for leaving a pressure mark on the compressor rear cover during press fitting.

[0005] Preferably, the top pressing device comprises a punch, the punch protrudes from the surface of the positioning base at the top end, and the bottom end is provided with a tight screw.

[0006] Preferably, the stamping mechanism comprises a servo press, and the output end of the servo press is connected with a pressing rod.

[0007] Preferably, the output end of the servo press is connected with the pressing rod through a connecting flange.

[0008] Preferably, it further comprises a pressure head, a brake distance is arranged between the pressing rod and the pressure head, the pressure head is arranged in the stamping direction of the pressing rod, and the pressure head abuts against the check valve.

[0009] Preferably, the servo press is electrically connected with a servo press controller.

[0010] Preferably, the model of the servo press controller is Nidec DA21224.

[0011] Preferably, it further comprises an equipment frame, the workbench of the equipment frame is installed with the positioning base, and the stamping mechanism is fixedly connected with the equipment frame.

[0012] Preferably, the equipment frame is provided with a safety grating.

[0013] Compared with the prior art, the technical scheme has the following beneficial effects:

[0014] The top pressing device is arranged, and the compression machine rear cover is left with a pressing mark, so that whether the one-way valve in the compression machine is installed or not can be judged by observing whether the pressing mark exists on the compression machine rear cover by naked eyes in the later detection process, without the need of detection personnel to detect by additional methods and means, so that the time and energy of the detection personnel are saved, the cost of purchasing detection equipment is saved, and the cost is saved; the servo press and the servo press controller of the servo press are arranged to control the control pressing displacement and pressing force, so that the one-way valve and the compression machine rear cover are pressed, the pressing speed and precision are improved, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure schematic view of a compression machine one-way valve pressing equipment of the utility model;

[0016] Figure 2 It is a local structure schematic view of a compression machine one-way valve pressing equipment of the utility model;

[0017] Figure 3 It is Figure 2 a sectional view;

[0018] Figure 4 It is a positioning base structure schematic view of the utility model;

[0019] Figure 5 It is a compression machine rear cover structure schematic view of the utility model;

[0020] Figure 6 It is a one-way valve structure schematic view of the utility model.

[0021] Explanation of the reference numerals in the schematic view:

[0022] 1, equipment frame;

[0023] 2, stamping mechanism; 21, servo press; 22, connecting flange; 23, pressing rod;

[0024] 3, servo press controller; 4, safety grating;

[0025] 5, positioning base; 51, positioning hole;

[0026] 6, compression machine rear cover; 62, valve hole;

[0027] 7, pressing head; 8, one-way valve;

[0028] 9, top pressure device; 91, set screw; 92, punch. DETAILED DESCRIPTION

[0029] In order to make the person skilled in the art better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the present application.

[0030] Referring to the drawings Figures 1-5 The compressor one-way valve press-fitting equipment in the embodiment includes a positioning base 5 for placing a compressor rear cover 6, a stamping mechanism 2 is arranged vertically above the positioning base 5, the stamping mechanism 2 is used for press-fitting a one-way valve 8 with the compressor rear cover 6, a top pressure device 9 is arranged along the valve hole position of the compressor rear cover 6, the top end of the top pressure device 9 protrudes from the surface of the positioning base 5, and is used for leaving a pressure mark on the compressor rear cover 6 during press-fitting.

[0031] When the operator needs to install the one-way valve 8 into the compressor rear cover 6, the operator places the compressor rear cover 6 on the positioning base 5 and places the one-way valve 8, starts the stamping mechanism 2, and the stamping mechanism 2 performs stamping along the vertical direction to press-fit the one-way valve 8 with the compressor rear cover 6 into place. At this time, the top pressure device 9 arranged on the positioning base 5 is displaced downward and touches the top pressure device 9 during the process that the compressor rear cover 6 is impacted by the stamping mechanism 2. The top pressure device 9 leaves a pressure mark on the back of the position where the one-way valve 8 is installed on the compressor rear cover 6, indicating that the one-way valve 8 at this position has been installed. In the later stage, after the compressor rear cover 6 is assembled into the compressor, it is easy to judge that the one-way valve 8 in the compressor has been installed by the pressure mark left by the compressor rear cover 6, and there is no need for the detection personnel to detect whether the one-way valve 8 has been installed by additional methods and means, thereby saving the time and effort of the detection personnel, saving the cost of purchasing detection equipment, and saving the cost.

[0032] In another embodiment, as Figure 3As shown, the top pressing device 9 includes a punch 92, the punch 92 protrudes from the surface of the positioning base 5, and the bottom end is provided with a locking screw 91. When the punch mechanism 2 is punched along the vertical direction, and the one-way valve 8 is pressed and assembled with the compressor rear cover 6, the compressor rear cover 6 is subjected to the impact force brought by the punch mechanism 2, and is displaced downward to touch the punch 92. The punch 92 leaves an indentation on the back of the position where the one-way valve 8 is installed on the compressor rear cover 6, indicating that the one-way valve 8 at this position has been installed. Later, after the compressor rear cover 6 is assembled to the compressor, the inspector detects the indentation left by the compressor rear cover 6 to determine that the one-way valve 8 in the compressor has been installed. The inspector does not need to detect whether the one-way valve 8 has been installed by additional methods and means, saving the inspector's time and effort, and saving the cost of purchasing detection equipment.

[0033] In another embodiment, as shown in Figure 1 The punch mechanism 2 includes a servo press 21, and the output end of the servo press 21 is connected with a pressing rod 23. When the operator starts the device, the servo press 21 drives the pressing rod 23 downward along the vertical direction to punch, and drives the one-way valve 8 to be pressed and assembled with the compressor rear cover 6, so that the one-way valve 8 is pressed and assembled with the compressor rear cover 6.

[0034] Specifically, the output end of the servo press 21 is connected with the pressing rod 23 through a connecting flange 22. When the device needs to be repaired or maintained, the pressing rod 23 can be disassembled from the servo press 21 by disassembling the connecting flange 22, so as to save the maintenance cost.

[0035] In another embodiment, as shown in Figure 1 The device frame 1 is further provided with a workbench for mounting the positioning base 5, and the punch mechanism 2 is fixedly connected with the device frame 1.

[0036] In another embodiment, as shown in Figure 1 The device frame 1 is further provided with a safety light barrier 4. When the servo press 21 drives the pressing rod 23 to punch downward along the vertical direction, and the operator's body accidentally enters the dangerous area, the safety light barrier 4 can control the servo press 21 to stop working, so as to avoid causing the operator's body to be injured.

[0037] In another embodiment, as shown in Figure 2 And Figure 3As shown, the device further comprises a pressure head 7, a brake distance is provided between the pressure rod 23 and the pressure head 7, the pressure head 7 is arranged in the stamping direction of the pressure rod 23, and the upper surface of the one-way valve 8 is in abutment with the lower surface of the pressure head 7 away from the pressure rod 23. When the operator starts the device, the servo press 21 drives the pressure rod 23 to move downward in the vertical direction, and the pressure rod 23 moves downward to contact the pressure head 7, and drives the pressure head 7 to move downward, and the pressure head 7 drives the one-way valve 8 to move downward and is pressed and assembled with the compressor rear cover 6, so that the one-way valve 8 is assembled with the compressor rear cover 6.

[0038] In another embodiment, as shown in Figure 1 , the servo press 21 is electrically connected with a servo press controller 3, the servo press controller 3 is a control device carried by the servo press 21 itself, the servo press controller 3 is fixedly installed on the equipment frame 1, and the servo press controller 3 is used to control the press assembly displacement and the press assembly pressure, so as to facilitate better operation of the equipment.

[0039] Specifically, the model of the servo press controller 3 is Nidec DA21224.

[0040] In another embodiment, as shown in Figure 4 、 Figure 5 、 Figure 6 , the positioning base 5 is designed in a profiled manner, and is used to match the compressor rear cover 6, so that the compressor rear cover 6 can be better matched together with the positioning base 5.

[0041] Specifically, the compressor rear cover 6 is provided with a valve hole 62, the valve hole 62 is used to connect the one-way valve 8 with the compressor rear cover 6, and the positioning base 5 is provided with a positioning hole 51, the positioning hole 51 is used to match the valve hole 62.

[0042] Specifically, the positioning base 5 is provided with different types of specifications, and can be suitable for different types of compressor rear covers 6, when different types of compressors need to be stamped, the operator replaces the positioning base 5 on the workbench with a suitable type, and performs stamping, thereby improving the universality of the equipment.

[0043] The above-mentioned embodiments only express certain embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the present application; it should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application; therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. A compressor check valve press-fit apparatus, characterized by: Including the positioning base (5) for placing the compressor rear cover (6), the stamping mechanism (2) is arranged above the positioning base (5), the positioning base (5) is provided with the top pressing device (9) penetrating along the valve hole position of the compressor rear cover (6), the top pressing device (9) protrudes from the surface of the positioning base (5), and the top pressing device (9) is used to leave a pressure mark on the compressor rear cover (6) during pressing.

2. The compressor check valve press fitting apparatus according to claim 1, characterized by: The top pressing device (9) comprises a punch (92), and the punch (92) protrudes from the surface of the positioning base (5) at the top end and is provided with a tight screw (91) at the bottom end.

3. The compressor check valve press fitting apparatus according to claim 1, characterized by: The stamping mechanism (2) comprises a servo press (21), and the output end of the servo press (21) is connected with a pressing rod (23).

4. The compressor check valve press fitting apparatus according to claim 3, characterized by: The output end of the servo press (21) is connected with the pressing rod (23) through a connecting flange (22).

5. The compressor check valve press fitting apparatus according to claim 3, characterized by: Further comprising a pressure head (7), a brake distance is arranged between the pressing rod (23) and the pressure head (7), the pressure head (7) is arranged in the stamping direction of the pressing rod (23), and the pressure head (7) abuts against a one-way valve (8).

6. The compressor check valve press fitting apparatus according to claim 3, characterized by: The servo press (21) is electrically connected with a servo press controller (3).

7. A compressor check valve press fitting apparatus according to claim 6, characterized by: The model of the servo press controller (3) is Nidec DA21224.

8. The compressor check valve press fitting apparatus according to claim 1, characterized by: Further comprising an equipment frame (1), the workbench of the equipment frame (1) is mounted with the positioning base (5), and the stamping mechanism (2) is fixedly connected with the equipment frame (1).

9. The compressor check valve press fitting apparatus according to claim 8, characterized by: The equipment frame (1) is mounted with a safety grating (4).

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