Ferrite core double-sided grinding device

By designing a double-sided grinding device for ferrite cores, continuous double-sided grinding of ferrite cores is achieved by using a clamping and flipping mechanism and a grinding mechanism. This solves the clamping and flipping problem in the existing technology and improves grinding safety and surface quality.

CN224102515UActive Publication Date: 2026-04-10DONGYANG DAYANG MAGNETIC IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-16
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing technologies lack a device for clamping and flipping ferrite cores, making it difficult to achieve continuous double-sided polishing and affecting the surface quality of ferrite cores.

Method used

A double-sided grinding device for ferrite cores was designed. The device achieves stable clamping and flipping of the ferrite core by clamping a semi-circular plate and flipping mechanism, and performs double-sided grinding by grinding mechanism. The device is automated by using electric push rod and motor drive.

Benefits of technology

It enables continuous double-sided grinding of ferrite cores, improving grinding safety and surface quality, preventing unevenness caused by manual operation, and enhancing the stability and ease of operation of the device.

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Abstract

The utility model relates to the field of ferrite magnetic core grinding, in particular to a ferrite magnetic core double-face grinding device. The double-sided grinding device for the ferrite magnetic core has the beneficial effects that the ferrite magnetic core can be conveniently clamped and turned over, so that the double-sided grinding work of the ferrite magnetic core can be continuously carried out. According to the technical scheme, the ferrite core double-face grinding device comprises a base and a protruding base fixedly connected to the left side of the base, the upper side of the protruding base is rotationally connected with a rotating rod, the right side of the rotating rod is fixedly connected with a rectangular frame, and the left side of the interior of the rectangular frame is fixedly connected with a clamping semicircular plate I; a clamping semicircular plate II is slidably connected to the right side in the rectangular frame, a limiting frame is fixedly connected to the left side of the middle of the base, and a grinding mechanism is arranged on the limiting frame.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ferrite core grinding field, more specifically relates to a ferrite core double -sided grinding device. BACKGROUND

[0002] Ferrite core is mainly by iron, manganese, and zinc three metal elements composition, usually called manganese zinc ferrite. Annular ferrite core since there is no air gap, and cross section area is consistent, therefore magnetic effect is very high. Ferrite core is wound on the coil and can be made into inductor or transformer, they are widely used in instruments and apparatus, communication equipment and household appliances. In the prior art to meet the development trend of small size, high performance of electronic equipment, the surface quality of ferrite core is higher and higher, and ferrite core double -sided polishing becomes the key link of improving ferrite core quality, but the prior art lacks the technology of clamping and turning over ferrite core, thereby helping to carry out continuous ferrite core double -sided polishing, therefore, to solve the above technical problems, the present application is proposed. SUMMARY

[0003] The utility model discloses a ferrite core double -sided grinding device, beneficial effect is convenient for the clamping and turning over of ferrite core, thereby helping to carry out continuous ferrite core double -sided polishing work.

[0004] The utility model discloses a ferrite core double -sided grinding device, beneficial effect is convenient for the clamping and turning over of ferrite core, thereby helping to carry out continuous ferrite core double -sided polishing work.

[0005] The adjacent side surface of the clamping semicircular plate I and the clamping semicircular plate II is rough.

[0006] The left side of the rotating rod is fixedly connected with a turnover plate, the rear side of the turnover plate is fixedly connected with a handle, and the handle is wrapped with a rubber sleeve.

[0007] The left side of the base is fixedly connected with an arc-shaped seat, a plurality of short rods are uniformly rotationally connected on the arc-shaped seat in the circumferential direction, one abutting wheel is rotationally connected to the middle and the right side of each short rod, and a certain gap is arranged between every two abutting wheels.

[0008] The gap length between every two abutting wheels is same. DRAWINGS

[0009] The utility model will be further explained in detail in combination with the drawings and specific implementation method.

[0010] Figure 1 Figure 2 is a partial structure schematic view of the base of the utility model;

[0011] Figure 2 Figure 3 is a partial structure schematic view of the arc-shaped seat of the utility model;

[0012] Figure 3 Figure 4 is a partial structure schematic view of the rectangular frame of the utility model;

[0013] Figure 4 Figure 5 is a partial structure schematic view of the rotating ring of the utility model;

[0014] Figure 5 Figure 6 is a partial structure schematic view of the clamping semicircular plate II of the utility model;

[0015] Figure 6 Figure 7 is a partial structure schematic view of the lifting seat of the utility model;

[0016] Figure 7 Figure 8 is a partial structure schematic view of the lifting seat of the utility model;

[0017] Figure 8 Figure 9 and Figure 10 are overall structure schematic views of the utility model. Figure 9

[0018] In the figure: base 101; limiting frame 102; convex seat 103; arc-shaped seat 104; short rod 105; fitting wheel 106; rotating rod 201; turnover plate 202; rectangular frame 203; clamping semicircular plate I 204; rotating ring 205; clamping semicircular plate II 301; lifting seat 401; power rod 402; wheel-shaped seat 403; abrasive sheet 404. Specific implementation

[0019] The ferrite core double-face grinding device, including base 101 and the convex seat 103 fixedly connected in the left side of base 101, the upper side of convex seat 103 is rotatably connected with rotating rod 201, the right side of rotating rod 201 is fixedly connected with rectangular frame 203, the inside left side of rectangular frame 203 is fixedly connected with clamping semicircular plate I 204, the inside right side of rectangular frame 203 is slidably connected with clamping semicircular plate II 301, the left side of the middle part of base 101 is fixedly connected with limiting frame 102, and the limiting frame 102 is equipped with grinding mechanism.

[0020] This part is according to Figures 1-5 ​The embodiments described in 8, 9 are: in order to facilitate clamping and turning of the ferrite core to facilitate continuous ferrite core double-sided polishing work, when in use, an active end of an electric push rod is fixedly connected to the right side of the clamping semicircular plate 301 through a flange, the fixed end of the electric push rod is fixedly connected to the right middle part of the rectangular frame 203 through a bolt, at this time, the ferrite core to be polished on both sides is placed on the inner surface of the clamping semicircular plate 101 by the staff, then the electric push rod is driven to move the clamping semicircular plate 301 on the active end towards the ferrite core inside the clamping semicircular plate 101, and press the ferrite core between the clamping semicircular plate 101 and the clamping semicircular plate 301, so that the ferrite core is stably clamped by the clamping semicircular plate 101 and the clamping semicircular plate 301, then the grinding mechanism connected to the limiting frame 102 is lowered to grind one side surface of the clamped ferrite core;

[0021] When grinding the other surface of the ferrite core, the rectangular frame 203 is rotated on the upper side of the convex seat 103 by the rotating rod 201, and the ferrite core clamped by the clamping semicircular plate 101 and the clamping semicircular plate 301 in the middle part of the rectangular frame 203 is turned synchronously, so that the other surface of the ferrite core faces the grinding mechanism on the limiting frame 102, thereby grinding the other surface of the ferrite core by the grinding mechanism. It is safer than manually holding the ferrite core for grinding, preventing hand abrasions during grinding, and preventing uneven force on the ferrite core when manually holding it, which can cause uneven grinding during surface polishing. The application can ensure the stability of the ferrite core during grinding, improve safety, and facilitate observation of the grinding condition of the ferrite core surface when turning the ferrite core,

[0022] The adjacent side surfaces of the clamping semicircular plate 101 and the clamping semicircular plate 301 are rough surfaces.

[0023] This part is according to Figures 1-5 The adjacent side surfaces of the clamping semicircular plate 101 and the clamping semicircular plate 301 are rough surfaces, which facilitates the increase of friction between the clamping semicircular plate 101 and the clamping semicircular plate 301 and the edge surface of the ferrite core during clamping.

[0024] The left side of the rotating rod 201 is fixedly connected with a turning plate 202, the rear side of the turning plate 202 is fixedly connected with a handle, and the handle is wrapped with a rubber sleeve.

[0025] This part is according to Figures 1-5The embodiments described in 8 and 9 are: when the rectangular box 203 is flipped, the user holds the handle on the flipping plate 202, then rotates the rotating rod 201, so that the rotating rod 201 drives the rectangular box 203 to rotate, and the user can control the flipping of the ferrite core clamped in the middle of the rectangular box 203 by the circumferential movement of holding the handle. The rotating position between the rotating rod 201 and the convex seat 103 has a certain friction, so when the user holds the handle and makes the rotating rod 201 drive the rectangular box 203 to flip, the friction will stabilize the rotating rod 201 at any angle when it stops rotating.

[0026] The left side of the base 101 is fixedly connected with an arc-shaped seat 104, and a plurality of short rods 105 are uniformly connected in the circumferential direction on the arc-shaped seat 104. The middle and right sides of each short rod 105 are respectively rotatably connected with one abutting wheel 106, and a certain gap is provided between every two abutting wheels 106.

[0027] The gap between every two abutting wheels 106 is the same. The left side of the rectangular box 203 is fixedly connected with a rotating ring 205, and a convex strip is arranged on the middle of the outer surface of the rotating ring 205. The plurality of abutting wheels 106 in the middle are rotatably abutted on the left outer surface of the rotating ring 205, and the plurality of abutting wheels 106 on the right side are rotatably abutted on the right outer surface of the rotating ring 205. The convex strip on the rotating ring 205 is located at the middle gap between the two abutting wheels 106.

[0028] This part is according to Figures 1-5 The embodiments described in 8 and 9 are: in order to further improve the stability of the rectangular box 203 when it is flipped, the rotating ring 205 on the left side of the rectangular box 203 can rotate by abutting the plurality of abutting wheels 106 arranged in the circumferential direction. The plurality of abutting wheels 106 on the left and right sides are rotatably abutted on the left and right sides of the lower half surface of the rotating ring 205, so that when the rectangular box 203 rotates by relying on the rotating ring 205, the rotating ring 205 and the plurality of abutting wheels 106 can rotate relative to each other, and the rotating ring 205 and the rectangular box 203 in the middle of the rotating ring 205 can be rotatably supported;

[0029] Further, when the rotating ring 205 rotates by relying on the plurality of abutting wheels 106, the convex strip on the surface of the rotating ring 205 can be arranged at the gap between the two abutting wheels 106, so that the convex strip on the rotating ring 205 is limited by the abutting wheels 106 on the left and right sides, preventing the rotating ring 205 from transversely moving, and simultaneously improving the stability of the rectangular box 203 when it is flipped.

[0030] Each of the fitting wheels 106 is made of stainless steel with smooth outer surface. The grinding mechanism comprises a lifting seat 401 and a power rod 402 rotatably connected to the middle part of the lifting seat 401, the bottom of the power rod 402 is fixedly connected with a wheel-shaped seat 403, the bottom surface of the wheel-shaped seat 403 is uniformly fixedly connected with a plurality of grinding pieces 404 in the circumferential direction, and the lifting seat 401 is slidingly connected to the limiting frame 102. Each of the grinding pieces 404 is made of silicon carbide.

[0031] This part is according to the embodiments described in Figures 1-9 When the ferrite core clamped by the clamped half-round plate 204 and the clamped half-round plate 301 is ground, a movable end of a second electric push rod is fixedly connected to the top of the lifting seat 401 through a flange, the fixed end of the second electric push rod is fixedly connected to the top of the limiting frame 102 through a bolt, an output shaft of a motor is fixedly connected to the top of the power rod 402 through a shaft coupling, and the motor is fixedly installed in the middle part of the lifting seat 401 through a bolt;

[0032] When grinding, the driving motor drives the power rod 402 and the wheel-shaped seat 403 at the bottom of the power rod 402 to rotate, at this time, the second electric push rod is driven to move the lifting seat 401 at the movable end of the second electric push rod downward on the limiting frame 102, drive the rotating wheel-shaped seat 403 to move toward the surface of the clamped ferrite core, and grind the ferrite core through the grinding pieces 404 on the bottom surface of the wheel-shaped seat 403.

Claims

1. A double-sided grinding device for ferrite cores, comprising a base and a protrusion fixedly connected to the left side of the base, characterized in that: A rotating rod is rotatably connected to the upper side of the boss, and a rectangular frame is fixedly connected to the right side of the rotating rod. A clamping semicircular plate I is fixedly connected to the left side inside the rectangular frame, and a clamping semicircular plate II is slidably connected to the right side inside the rectangular frame. A limit frame is fixedly connected to the left side of the middle part of the base, and a grinding mechanism is provided on the limit frame.

2. The apparatus according to claim 1, characterized in that: The adjacent surfaces of clamping semicircular plate I and clamping semicircular plate II are both rough surfaces.

3. The apparatus according to claim 1, characterized in that: A flip plate is fixedly connected to the left side of the rotating rod, and a handle is fixedly connected to the rear side of the flip plate. The handle is covered with a rubber sleeve.

4. The apparatus according to claim 1, characterized in that: An arc-shaped seat is fixedly connected to the left side of the base. Multiple short rods are evenly connected to the arc-shaped seat along the circumference. Each short rod has a mating wheel rotatably connected to its middle and right side. There is a certain gap between each pair of mating wheels.

5. The apparatus according to claim 4, characterized in that: The gap length between each pair of bonding wheels is the same.

6. The apparatus according to claim 5, characterized in that: A rotating ring is fixedly connected to the left side of the rectangular frame, and a raised strip is provided in the middle of the outer surface of the rotating ring.

7. The apparatus according to claim 6, characterized in that: Multiple bonding wheels located in the middle rotate and bond to the outer left surface of the rotating ring, and multiple bonding wheels located on the right side rotate and bond to the outer right surface of the rotating ring. The convex strip on the rotating ring is located at the middle gap between the two bonding wheels.

8. The apparatus according to claim 4, characterized in that: Each bonding wheel is made of stainless steel with a smooth outer surface.

9. The apparatus according to claim 1, characterized in that: The grinding mechanism includes a lifting seat and a power rod rotatably connected to the middle of the lifting seat. A wheel-shaped seat is fixedly connected to the bottom of the power rod. Multiple grinding discs are evenly fixedly connected to the bottom surface of the wheel-shaped seat along the circumferential direction. The lifting seat is slidably connected to the limit frame.

10. The apparatus according to claim 9, characterized in that: Each grinding disc is made of silicon carbide.