Efficient foaming device for pearl wool

Abstract

The utility model relates to the technical field of pearl wool production equipment, in particular to an efficient foaming device for pearl wool. The device comprises a temperature-conducting foaming reaction barrel, an opening and closing cover is arranged on one side of the top of the temperature-conducting foaming reaction barrel through a pair of hinges, a circle of supporting legs are arranged below the outer wall of the temperature-conducting foaming reaction barrel, a discharging valve pipe is arranged at the bottom of the temperature-conducting foaming reaction barrel, and a discharging hopper is arranged at the top of the temperature-conducting foaming reaction barrel. A discharging assembly is arranged in the discharging hopper, an efficient foaming auxiliary assembly is movably arranged in the temperature-conducting foaming reaction barrel, a mounting frame is arranged at the top of the temperature-conducting foaming reaction barrel, a conveying assembly is arranged at the top of the mounting frame, and the conveying assembly is connected with the efficient foaming auxiliary assembly. Through the unique efficient foaming auxiliary assembly design, the problem that a foaming agent in a traditional device can only act on one side of a raw material is solved, the mixing uniformity degree of the foaming agent and the raw material is greatly improved, and a solid foundation is laid for efficient foaming.

Description

TECHNICAL FIELD

[0001] The utility model relates to pearl wool production equipment technical field especially relates to a pearl wool high -efficient foaming device. BACKGROUND

[0002] In the production process of pearl wool, the foaming link plays a key role for product quality and performance. The traditional pearl wool foaming device gradually exposes many technical defects in practical application, which seriously affects the foaming efficiency and product quality.

[0003] The existing pearl wool foaming equipment has obvious deficiencies when adding foaming agent after heating and melting low-density polyethylene and other raw materials. Under normal circumstances, the foaming agent is injected into the melted raw material accumulation body from a single direction or a certain specific position. Because the raw material has certain viscosity and accumulation form after melting, the foaming agent is difficult to penetrate and uniformly disperse to each part of the raw material. This leads to the fact that most of the foaming agent can only react with the outer layer of raw materials close to the addition point, and a large amount of raw materials in the interior of the accumulation cannot fully contact the foaming agent, so that a comprehensive and uniform foaming effect cannot be formed. This uneven foaming process not only significantly reduces the foaming efficiency, prolongs the production cycle, but also causes the internal cell structure of the pearl wool product to be inconsistent, which is manifested in the differences in physical properties such as cushioning performance, elasticity, etc. This seriously affects the use effect of pearl wool in many application fields such as packaging, filling, etc., and it is difficult to meet the needs of modern industrial production for high-quality and high-efficiency pearl wool products. SUMMARY

[0004] The utility model aims at providing a pearl wool high -efficient foaming device to solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme, it includes the guide temperature foaming reaction bucket, a circle of support leg is provided below the guide temperature foaming reaction bucket outer wall, the guide temperature foaming reaction bucket bottom is provided with the discharge valve pipe, the guide temperature foaming reaction bucket top is provided with the discharge hopper, the discharge hopper top side is provided with the open and close lid through a pair of hinges, the discharge hopper is provided with the discharge assembly, the guide temperature foaming reaction bucket is movably provided with the high -efficient foaming auxiliary assembly, the guide temperature foaming reaction bucket top is provided with the mounting bracket, the mounting bracket top is provided with the conveying assembly, the conveying assembly is connected with high -efficient foaming auxiliary assembly.

[0006] As preferred in the utility model, a heat preservation cover is arranged on the outer wall of the guide temperature foaming reaction bucket, heating wires are arranged in the heat preservation cover, and the heating wires are wound outside the guide temperature foaming reaction bucket.

[0007] As the utility model is preferred, the high -efficient foaming auxiliary assembly includes the agent conveying rotary drum rod, the agent conveying rotary drum rod is set in the temperature guiding foaming reaction bucket through a pair of bearing seat activity, a plurality of sets of stirring branch arms are arranged on the outer wall of the agent conveying rotary drum rod at equal intervals, and the adjacent two groups of stirring branch arms are staggered, a plurality of pairs of agent outlet nozzles are arranged on the outer wall of the agent conveying rotary drum rod and communicated with its inside,

[0008] One end of the agent conveying rotary drum rod is provided with a bevel gear one outside the top of the temperature guiding foaming reaction bucket, the top of the temperature guiding foaming reaction bucket is provided with a mounting pad, the top of the mounting pad is provided with a second motor, the transmission end of the second motor is provided with a bevel gear two, and the bevel gear two is in transmission connection with the bevel gear one.

[0009] As the utility model is preferred, the conveying assembly includes the pump body arranged at the top of the mounting frame, one side of the mounting frame is provided with a agent storage tank, the input end of the pump body is provided with a conveying pipe one, the output end of the pump body is provided with a conveying pipe two, the other end of the conveying pipe one is arranged in the agent storage tank, the top of the agent conveying rotary drum rod is provided with a sealing bearing, and the other end of the conveying pipe two is arranged in the sealing bearing.

[0010] As the utility model is preferred, the discharging assembly includes the first motor arranged at the top of the discharging hopper, the transmission end of the first motor is provided with a transmission rod, and the wall of the transmission rod is provided with a spiral discharging blade.

[0011] As the utility model is preferred, the heat preservation shell is filled with temperature guiding oil.

[0012] Compared with the prior art, the above technical scheme of the utility model has the following beneficial technical effects:

[0013] The utility model discloses a unique high -efficient foaming auxiliary assembly design, especially the synergistic operation of the agent conveying rotary drum rod and stirring branch arm, agent outlet nozzle, when the raw material melts in the temperature guiding foaming reaction bucket, the agent conveying rotary drum rod rotates under the drive of the second motor, and the stirring branch arm fully stirs the raw material, so that it is in the uniform liquid distribution state, at this time, the pump body is conveyed to the agent conveying rotary drum rod with the foaming agent in the agent storage tank through the conveying pipe two, and is uniformly sprayed from a plurality of pairs of agent outlet nozzles, which can ensure that the foaming agent is dispersed to each position of the raw material comprehensively and accurately, avoids the problem that the foaming agent can only act on one side of the raw material in the traditional device, greatly improves the mixing uniformity of the foaming agent and the raw material, and lays a solid foundation for efficient foaming.

[0014] The foaming agent can be fully and uniformly mixed with the raw materials, so that the raw materials at each position can synchronously occur foaming reaction under the appropriate foaming agent concentration, the whole reaction process is more rapid and comprehensive, compared with the traditional equipment, the time required for foaming is greatly shortened, the production efficiency in unit time is improved, the production cost is reduced, the demand for efficient production in large-scale industrial production can be met, and the market competitiveness of enterprises is enhanced. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is an overall structure schematic view of the utility model;

[0016] Figure 2 It is a temperature-guiding foaming reaction bucket structure schematic view of the utility model;

[0017] Figure 3 It is an overall side sectional view display of the utility model;

[0018] Figure 4 It is a structure schematic view when the efficient foaming auxiliary assembly and the conveying assembly are assembled.

[0019] The drawings: temperature-guiding foaming reaction bucket 1, mounting rack 10, mounting pad 11, discharging hopper 12, discharging valve pipe 13, supporting leg 14, heat preservation cover 15, heating electric wire 16, hinge 17, opening and closing cover 18, discharging assembly 2, first motor 20, transmission rod 21, spiral discharging blade 22, efficient foaming auxiliary assembly 3, conveying agent rotating cylinder rod 30, bearing seat 31, stirring branch arm 32, agent outlet nozzle 33, bevel gear one 34, second motor 35, bevel gear two 36, sealing bearing 37, conveying assembly 4, pump body 40, agent storage tank 41, conveying pipe one 42, conveying pipe two 43. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further explained in detail below in combination with specific implementation manners and with reference to the drawings. It should be understood that these descriptions are only exemplary, and are not intended to limit the scope of the utility model. In addition, in the following description, the description of the known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0021] As Figures 1-4 shown, the utility model provides a kind of pearl cotton efficient foaming device, the utility model mainly includes temperature-guiding foaming reaction bucket 1, a circle of supporting leg 14 is evenly arranged in the lower part of bucket outer wall, for supporting the whole reaction bucket, the discharging valve pipe 13 in its bottom is communicated with the inside of barrel body, for discharging the material foaming completed and conveying to next process, the discharging hopper 12 of top is welded and fixed with barrel body, discharging hopper 12 top side is provided with opening and closing cover 18 by a pair of hinge 17, to provide passageway for raw material to enter reaction bucket.

[0022] The blanking assembly 2 comprises a first motor 20 arranged on the top of the blanking hopper 12, the transmission end of the first motor 20 penetrates through the center of the top of the blanking hopper 12 downward, ensuring the stability of the transmission, and a spiral blanking blade 22 is welded on the wall of the transmission rod 21, the spiral blanking blade 22 and the inner wall of the blanking hopper 12 keep a certain gap, so that the raw materials can be smoothly conveyed into the temperature-guiding foaming reaction barrel 1 through the rotation of the spiral blanking blade 22;

[0023] The high-efficiency foaming auxiliary assembly 3 comprises a agent conveying drum rod 30, the agent conveying drum rod 30 is installed in the temperature-guiding foaming reaction barrel 1 through a pair of bearing seats 31, the bearing seats 31 are fixedly welded with the barrel body, ensuring that the agent conveying drum rod 30 can stably rotate in the barrel, a plurality of groups of stirring branch arms 32 are welded on the outer wall of the agent conveying drum rod 30 at equal intervals, and adjacent two groups of the stirring branch arms 32 are staggered arranged, so as to realize the omnibearing stirring of the raw materials, a bevel gear one 34 is connected to one end of the agent conveying drum rod 30 located at the top outside of the barrel, a mounting pad 11 is arranged on the top of the temperature-guiding foaming reaction barrel 1, a second motor 35 is bolted on the mounting pad 11, the transmission end of the second motor 35 is connected with a bevel gear two 36, the bevel gear two 36 and the bevel gear one 34 are meshed with each other, realizing the transmission of power, so as to drive the agent conveying drum rod 30 to rotate, a plurality of pairs of agent outlet nozzles 33 are welded on the outer wall of the agent conveying drum rod 30, the agent outlet nozzles 33 are communicated with the inside of the agent conveying drum rod 30, and are used for uniformly spraying the foaming agent in the raw materials;

[0024] The conveying assembly 4 comprises a pump body 40, the pump body 40 is fixed on the top of the mounting frame 10, the mounting frame 10 is connected with the top of the temperature-guiding foaming reaction barrel 1 through welding, a agent storage tank 41 is welded on one side of the mounting frame 10, and is used for storing the foaming agent, the input end of the pump body 40 is connected with the bottom of the agent storage tank 41 through a conveying pipe one 42, and the output end is connected with a sealing bearing 37 at the top of the agent conveying drum rod 30 through a conveying pipe two 43, so that the conveying pipe two 43 can smoothly convey the foaming agent into the agent conveying drum rod 30, and meanwhile, the foaming agent is prevented from leaking;

[0025] The connection of the heat preservation cover shell 15, the heat preservation cover shell 15 is wrapped on the outer wall of the temperature-guiding foaming reaction barrel 1, heating wires 16 arranged in the heat preservation cover shell 15 are tightly arranged on the outer side of the temperature-guiding foaming reaction barrel 1, the heating wires 16 are connected with an external power supply, so as to provide a stable heat source for the reaction barrel, ensuring that the raw materials can be foamed at a suitable temperature, and the temperature-guiding oil filled in the heat preservation cover shell 15 can further enhance the heat transfer and heat preservation effect, so that the temperature in the reaction barrel is more uniform and stable.

[0026] Before the device starts, the heating wire 16 is started first, and the preheating operation of the temperature guide foaming reaction bucket 1 is carried out.

[0027] After the preheating process is completed, the first motor 20 is started, the power generated by the first motor 20 drives the transmission rod 21 to rotate stably, so that the spiral feeding blade 22 efficiently and uniformly feeds the raw materials into the temperature guide foaming reaction bucket 1, ensures the continuity and stability of the raw materials entering the reaction link, at the same time, the second motor 35 is started, the rotation of the motor drives the bevel gear two 36 to rotate quickly, through the meshing transmission between the bevel gears, the bevel gear one 34 is driven to rotate in turn, and then the agent conveying cylinder rod 30 is stably rotated, in this process, the stirring branch arm 32 fully stirs the raw materials, so that the raw materials can be uniformly heated and gradually melted in the temperature guide foaming reaction bucket 1, and the efficiency and consistency of the melting process are ensured, which lays a foundation for the subsequent foaming reaction.

[0028] When the raw materials are completely melted into a uniform liquid state, the pump body 40 is started, the suction force generated by the pump body 40 accurately extracts the foaming agent in the agent storage tank 41, and the foaming agent is stably conveyed into the agent conveying cylinder rod 30 through the conveying pipe two 43, and finally the foaming agent is finely sprayed to each position of the melted raw materials by the uniformly distributed several agent outlet nozzles 33, so that the foaming agent and the raw materials can be rapidly and uniformly mixed, greatly improving the efficiency and quality of the foaming reaction, and ensuring that the foaming process is more sufficient and uniform.

[0029] After the foaming reaction is completed, the discharge valve pipe 13 is opened, and the foamed material is discharged into the extrusion device for the next process processing, so as to realize seamless connection and efficient operation of the whole production process.

[0030] It should be understood that the above specific embodiments of the present application are only used for illustrative or explanatory purposes of the principles of the present application, and do not constitute a limitation on the present application. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present application shall be included in the protection scope of the present application. In addition, the appended claims of the present application are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.

Claims

1. A high-efficiency foaming device for pearl cotton, comprising a temperature-conducting foaming reaction tank (1), wherein a ring of support legs (14) is provided below the outer wall of the temperature-conducting foaming reaction tank (1), and a discharge valve pipe (13) is provided at the bottom of the temperature-conducting foaming reaction tank (1), characterized in that: The temperature guide foaming reaction bucket (1) top is provided with a discharging hopper (12), the discharging hopper (12) top side is provided with an open-close cover (18) through a pair of hinges (17), the discharging hopper (12) is provided with a discharging assembly (2), the temperature guide foaming reaction bucket (1) is movably provided with a high-efficiency foaming auxiliary assembly (3), the temperature guide foaming reaction bucket (1) top is provided with a mounting bracket (10), the mounting bracket (10) top is provided with a conveying assembly (4), the conveying assembly (4) is connected with the high-efficiency foaming auxiliary assembly (3); The high-efficiency foaming auxiliary assembly (3) includes a conveying agent rotating cylinder rod (30), the conveying agent rotating cylinder rod (30) is movably arranged in the temperature guide foaming reaction bucket (1) through a pair of bearing seats (31), a plurality of stirring branch arms (32) are arranged at equal intervals on the outer wall of the conveying agent rotating cylinder rod (30), and adjacent two groups of stirring branch arms (32) are arranged in a staggered manner, a plurality of pairs of agent outlet nozzles (33) are arranged on the outer wall of the conveying agent rotating cylinder rod (30) and communicate with the inside thereof; One end of the conveying agent rotating cylinder rod (30) located outside the top of the temperature guide foaming reaction bucket (1) is provided with a bevel gear one (34), the temperature guide foaming reaction bucket (1) top is provided with a mounting pad (11), the mounting pad (11) top is provided with a second motor (35), the transmission end of the second motor (35) is provided with a bevel gear two (36), and the bevel gear two (36) is in transmission connection with the bevel gear one (34); The conveying assembly (4) includes a pump body (40) arranged on the top of the mounting bracket (10), one side of the mounting bracket (10) is provided with a agent storage tank (41), the input end of the pump body (40) is provided with a conveying pipe one (42), the output end of the pump body (40) is provided with a conveying pipe two (43), the other end of the conveying pipe one (42) is arranged in the agent storage tank (41), the top of the conveying agent rotating cylinder rod (30) is provided with a sealing bearing (37), and the other end of the conveying pipe two (43) is arranged in the sealing bearing (37); The discharging assembly (2) includes a first motor (20) arranged on the top of the discharging hopper (12), a transmission rod (21) is arranged on the transmission end of the first motor (20), and a spiral discharging blade (22) is arranged on the wall of the transmission rod (21).

2. The high-efficiency foaming device for pearl wool according to claim 1, characterized in that: The temperature guide foaming reaction bucket (1) outer wall is provided with a heat preservation cover (15), the heat preservation cover (15) is provided with a heating wire (16), and the heating wire (16) is arranged outside the temperature guide foaming reaction bucket (1).

3. The high-efficiency foaming device for pearl wool according to claim 2, characterized in that: The heat preservation cover (15) is filled with temperature guide oil.

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