Chip removal effect optimizing device of chain type chip removal machine
By introducing a cleaning and oscillating mechanism into the chain chip conveyor, and using brushes and cleaning rollers to clean debris, the problems of poor chip removal and equipment blockage caused by debris adhesion are solved, achieving efficient chip removal and stable equipment operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANCHENG INST OF IND TECH
- Filing Date
- 2025-07-24
- Publication Date
- 2026-04-10
AI Technical Summary
During the use of chain chip conveyors, debris easily adheres to the surface of the belt, leading to poor chip removal, equipment blockage, reduced work efficiency, and safety hazards.
A chip removal efficiency optimization device for a chain-type chip conveyor was designed, comprising a cleaning mechanism and a swing mechanism. The device uses brushes and cleaning rollers to clean the chips and the swing mechanism guides the chips to avoid accumulation. The device uses curved brushes made of PA nylon to reduce static electricity and chip retention.
Effectively cleans debris from the surface of the chain drive belt, ensuring that debris is smoothly discharged from the outlet, avoiding accumulation, and improving the stability and safety of equipment operation.
Smart Images

Figure CN224104915U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to chain type chip removal machine technical field, concretely is a kind of chain type chip removal machine chip removal effect optimization device. BACKGROUND
[0002] Chain type chip removal machine is a kind of auxiliary equipment widely used in mechanical processing field, and its main function is to effectively discharge the impurities such as chips, waste materials and the like generated in the processing from the working area through the continuous movement of chain. The device is usually composed of a driving device, a chain assembly, a chip removal groove and a corresponding control system, and has the characteristics of simple structure, stable operation, high chip removal efficiency and the like. In modern mechanical processing equipment such as numerical control machine tool and machining center, chain type chip removal machine can keep the working area clean, improve the processing efficiency and reduce the equipment failure rate, and is an indispensable important tool for mechanical processing.
[0003] In the daily use of chain type chip removal machine, a problem often encountered is that the chips adhere to the surface of the belt body. Since the chips generated in the processing process may contain oil or moisture, these substances can easily cause the chips to adhere tightly to the belt body. When the belt body transports the chips to the chip removal groove, the adhered chips often cannot be smoothly separated from the belt body, resulting in failure to discharge, which not only affects the normal working efficiency of the chain type chip removal machine, but also may cause problems such as poor chip removal and equipment jamming, thereby causing certain troubles and safety hazards to the mechanical processing process. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of chain type chip removal machine chip removal effect optimization device to solve the problems raised in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of chain type chip removal machine chip removal effect optimization device, including chain type chip removal machine body, the surface of chain type chip removal machine body is connected with driving motor, the inner chamber of chain type chip removal machine body is rotationally provided with several rotating shafts, the driving motor drives rotating shaft to rotate, the surface of rotating shaft is provided with chain type transmission belt body, the side of the surface of chain type chip removal machine body is provided with discharge port, further including:
[0006] The cleaning mechanism arranged in the inner cavity of the discharge port, the surface of the cleaning mechanism is provided with a brush, the surface of the cleaning mechanism is provided with a swing mechanism, the surface of the swing mechanism is provided with a discharge plate for guiding the waste chips, one end of the discharge plate is fixed with a hinge shaft, and the hinge shaft rotates in the inner cavity of the discharge port.
[0007] Preferably, the cleaning mechanism comprises a time scale wheel fixed to one side of the surface of the rotating shaft, the surface of the time scale wheel is provided with a time scale belt, the other end of the time scale belt is fixed with a first driving gear, the surface of the first driving gear is engaged with a first driven gear, the inner cavity of the first driven gear is fixed with a rotating rod, the surface of the rotating rod is fixed with a cleaning roller, the other end of the cleaning roller is rotatable in the inner cavity of the discharge port, and the brush is fixed to the surface of the cleaning roller.
[0008] Preferably, the inner cavity of the discharge port is fixed with a plurality of vertical needles, and the vertical needles and the brush are arranged in cross.
[0009] Preferably, the swing mechanism comprises a second driving gear fixed to the surface of the rotating rod, the surface of the second driving gear is engaged with a second driven gear, the axis of the second driven gear is fixed with a first hinged rod, the other end of the first hinged rod is hinged with a second hinged rod, the other end of the second hinged rod is rotatably provided with a connecting rod, and the other end of the connecting rod is rotatable on the surface of the discharge plate.
[0010] Preferably, the size of the second driving gear is smaller than that of the second driven gear.
[0011] Preferably, the brush is arranged in a curved manner, and the material of the brush is PA nylon.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] When the chain type chip removal machine body is used, the cleaning mechanism works under the action of the rotating shaft, so that the brush can clean and push the sundries on the surface of the chain type transmission belt body, thereby assisting the sundries to leak out of the discharge port, and under the action of the swing mechanism, the falling sundries can be guided to avoid falling in the same position, thereby solving the problem of inconvenient discharging. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a three-dimensional structure schematic view in the utility model;
[0015] Figure 2 It is a three-dimensional structure schematic view in the utility model;
[0016] Figure 3 It is a three-dimensional structure schematic view in the utility model;
[0017] Figure 4 It is a three-dimensional structure schematic view in the utility model.
[0018] In the figure: 1, chain type chip removal machine body; 2, driving motor; 3, rotating shaft; 4, chain type transmission belt body; 5, discharge port; 6, cleaning mechanism; 61, time rule wheel; 62, time rule belt; 63, first driving gear; 64, first driven gear; 65, rotating rod; 66, cleaning roller; 7, brush; 8, vertical needle; 9, swing mechanism; 91, second driving gear; 92, second driven gear; 93, first hinged rod; 94, second hinged rod; 95, connecting rod; 10, discharge plate; 11, hinged shaft. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0020] Please refer to Figures 1-4 As shown in the figure, a chain type chip removal machine chip removal effect optimization device, including chain type chip removal machine body 1, chain type chip removal machine body 1's surface is connected with driving motor 2, the inner chamber of chain type chip removal machine body 1 is rotationally provided with a plurality of rotating shafts 3, driving motor 2 drives rotating shaft 3 to rotate, the surface of rotating shaft 3 is provided with chain type transmission belt body 4, the surface of chain type chip removal machine body 1 is provided with discharge port 5 on one side, still include:
[0021] The cleaning mechanism 6 is arranged in the inner cavity of the discharge port 5, the surface of the cleaning mechanism 6 is provided with the brush 7, the surface of the cleaning mechanism 6 is provided with the swing mechanism 9, the surface of the swing mechanism 9 is provided with the discharge plate 10 for guiding the waste chip, one end of the discharge plate 10 is fixed with the hinged shaft 11, the hinged shaft 11 rotates in the inner cavity of the discharge port 5.
[0022] The utility model discloses when chain type chip removal machine body 1 is used, can make cleaning mechanism 6 work under the action of rotating shaft 3, and then can make brush 7 clean and push the sundries on the surface of chain type transmission belt body 4, and then auxiliary sundries leaks from discharge port 5, and under the action of swing mechanism 9, the falling sundries can be guided, avoid falling in the same position, cause the problem of inconvenient unloading.
[0023] The cleaning mechanism 6 comprises a time wheel 61 fixed to one side surface of the rotating shaft 3, the surface of the time wheel 61 is provided with a time belt 62, the other end of the time belt 62 is fixed with a first driving gear 63, the surface of the first driving gear 63 is engaged with a first driven gear 64, the inner cavity of the first driven gear 64 is fixed with a rotating rod 65, the surface of the rotating rod 65 is fixed with a cleaning roller 66, the other end of the cleaning roller 66 is rotatable in the inner cavity of the discharge port 5, the brush 7 is fixed to the surface of the cleaning roller 66, in this embodiment, through the arrangement of the time wheel 61, the time belt 62, the first driving gear 63, the first driven gear 64, the rotating rod 65 and the cleaning roller 66, when the driving motor 2 drives the rotating shaft 3 to rotate, the time wheel 61 fixed to the surface of the rotating shaft 3 can drive the first driving gear 63 to rotate through the time belt 62, and then the first driven gear 64 engaged with the surface of the first driving gear 63 can drive the rotating rod 65 to rotate, so that the cleaning roller 66 fixed to the surface of the rotating rod 65 can drive the brush 7 to clean the chain transmission belt body 4, so as to avoid the accumulation of sundries on the surface of the chain transmission belt body 4, and improve the conveying effect of the chain transmission belt body 4 on sundries.
[0024] The inner cavity of the discharge port 5 is fixed with a plurality of vertical needles 8, the vertical needles 8 and the brush 7 are arranged in cross, in this embodiment, through the arrangement of the vertical needles 8, when the brush 7 rotates with the cleaning roller 66, the vertical needles 8 and the brush 7 can be attached, and then the brush 7 can be combed, which can not only clean the sundries on the surface of the brush 7, but also keep the working posture of the brush 7.
[0025] The swing mechanism 9 comprises a second driving gear 91 fixed to the surface of the rotating rod 65, the surface of the second driving gear 91 is engaged with a second driven gear 92, the shaft center of the second driven gear 92 is fixed with a first hinged rod 93, the other end of the first hinged rod 93 is hinged with a second hinged rod 94, the other end of the second hinged rod 94 is rotatably provided with a connecting rod 95, the other end of the connecting rod 95 is rotatable on the surface of the discharge plate 10, in this embodiment, through the arrangement of the second driving gear 91, the second driven gear 92, the first hinged rod 93, the second hinged rod 94 and the connecting rod 95, when the rotating rod 65 rotates, the second driving gear 91 fixed to the surface of the rotating rod 65 can be engaged with the second driven gear 92, and then when the second driven gear 92 rotates, the first hinged rod 93 fixed to the surface of the second driven gear 92 can rotate, the second hinged rod 94 hinged to the other end of the first hinged rod 93 can make the connecting rod 95 swing, and then make the rotating rod 65 drive the discharge plate 10 to swing relative to the hinge shaft 11.
[0026] The specification of the second driving gear 91 is smaller than the specification of the second driven gear 92, and in this embodiment, when the second driving gear 91 and the second driven gear 92 are engaged, the rotation speed of the second driven gear 92 can be reduced, and the swing speed of the discharge plate 10 can be reduced, so that the discharge plate 10 does not swing too much and the debris is not thrown out.
[0027] The brush 7 is curved, and the material of the brush 7 is PA nylon, and in this embodiment, when the brush 7 is curved, the sharp end of the brush 7 does not penetrate into the debris, and the possibility of debris being retained on the brush 7 is reduced, and the generation of static electricity is reduced.
[0028] Working principle: when the chain type chip removal machine body 1 is used, the chain type chip removal machine body 1 is attached to the chip removal port of the machining machine, and under the action of the driving motor 2, the rotating shaft 3 and the chain type transmission belt body 4, the mechanical waste chip can be transported, and under the action of the discharge port 5, the waste falls into the collection shell, and when the waste chip is about to fall out of the discharge port 5 through the chain type transmission belt body 4, the time rule wheel 61 drives the time rule belt 62 to rotate under the action of the one side rotating shaft 3, and the rotating rod 65 drives the cleaning roller 66 and the brush 7 to rotate under the action of the first driving gear 63 and the first driven gear 64, so that the waste chip on the surface of the chain type transmission belt body 4 is cleaned under the action of the brush 7, and the debris is prevented from being retained on the surface of the chain type transmission belt body 4, and when the rotating rod 65 rotates, the second driving gear 91 fixed on the surface of the rotating rod 65 can drive the second driven gear 92 and the first hinged rod 93 to work, so that the discharge plate 10 swings under the action of the second hinged rod 94 and the connecting rod 95, and the debris is prevented from being accumulated in one place, and the practicability of the device is improved.
[0029] It should be noted that in this document, the terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitation, the element defined by the statement "including a" does not exclude the presence of other identical elements in the process, method, article or equipment including the element.
[0030] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for optimizing the chip removal effect of a chain-type chip removal machine, comprising a chain-type chip removal machine body (1), characterized in that: The surface of the chain type chip removal machine body (1) is provided with a driving motor (2), a plurality of rotating shafts (3) are rotationally arranged in the inner cavity of the chain type chip removal machine body (1), the driving motor (2) drives the rotating shafts (3) to rotate, the surface of the rotating shaft (3) is provided with a chain type transmission belt body (4), one side of the surface of the chain type chip removal machine body (1) is provided with a discharge port (5), and the chain type chip removal machine body (1) further comprises: A cleaning mechanism (6) is arranged in the inner cavity of the discharge port (5), the surface of the cleaning mechanism (6) is provided with a brush (7), the surface of the cleaning mechanism (6) is provided with an oscillating mechanism (9), the surface of the oscillating mechanism (9) is provided with a discharge plate (10) for guiding waste chips, one end of the discharge plate (10) is fixedly provided with a hinged shaft (11), and the hinged shaft (11) is rotationally arranged in the inner cavity of the discharge port (5).
2. The chain-type chip removal device according to claim 1, characterized in that: The cleaning mechanism (6) comprises a time rule wheel (61) fixed to the surface of one side of the rotating shaft (3), the surface of the time rule wheel (61) is provided with a time rule belt (62), the other end of the time rule belt (62) is fixedly provided with a first driving gear (63), the surface of the first driving gear (63) is engaged with a first driven gear (64), the inner cavity of the first driven gear (64) is fixedly provided with a rotating rod (65), the surface of the rotating rod (65) is fixedly provided with a cleaning roller (66), the other end of the cleaning roller (66) is rotationally arranged in the inner cavity of the discharge port (5), and the brush (7) is fixed to the surface of the cleaning roller (66).
3. The chain-type chip removal device according to claim 1, characterized in that: The inner cavity of the discharge port (5) is fixedly provided with a plurality of vertical pins (8), and the vertical pins (8) and the brush (7) are cross arranged.
4. The chain-type chip removal device according to claim 2, characterized in that: The oscillating mechanism (9) comprises a second driving gear (91) fixed to the surface of the rotating rod (65), the surface of the second driving gear (91) is engaged with a second driven gear (92), the shaft center of the second driven gear (92) is fixedly provided with a first hinged rod (93), the other end of the first hinged rod (93) is hingedly provided with a second hinged rod (94), the other end of the second hinged rod (94) is rotationally provided with a connecting rod (95), and the other end of the connecting rod (95) is rotationally arranged on the surface of the discharge plate (10).
5. The chain-type chip removal device according to claim 4, characterized in that: The specification of the second driving gear (91) is smaller than that of the second driven gear (92).
6. The chain-type chip removal device according to claim 1, characterized in that: The brush (7) is arranged in a curved manner, and the material of the brush (7) is PA nylon.