Film coiling device

Abstract

The utility model provides a film roll-up device which comprises an unwinding device and a roll-up device, the unwinding device comprises a rack and an unwinding roller set, and the rack comprises stand columns connected to the two sides of the unwinding roller set and used for supporting and a base connected to the bottoms of the stand columns. The two ends of the unwinding roller set are connected to the stand columns in a rolling mode respectively, and the unwinding roller set is provided with a film roll. The roll feeding device comprises a portal frame, the portal frame is transversely and horizontally arranged on the upper side of the rack, a top cross beam arranged on the portal frame is connected with two lifting devices, the two lifting devices are arranged at the two ends of the top cross beam arranged on the portal frame respectively, and the lifting devices lift a film roll. Rollers are arranged at the bottom of the portal frame. The portal frame is arranged to assist in installing a film roll, the roll-up difficulty is reduced, and the roll-up efficiency and safety are improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of silicone rubber production, and particularly relates to a film winding device. BACKGROUND

[0002] Silicone rubber products need to be processed into flat sheets of specific thickness and width by using a calender after mixing. In the calendering process, silicone rubber is heated and pressed by rollers. In the calendering process, silicone rubber is prone to sticking to the rollers due to temperature and pressure, and is difficult to separate. Therefore, a film is used as a separation layer to prevent the silicone rubber from directly contacting the rollers and reduce the possibility of sticking. After calendering, the silicone rubber sheets are usually stored in a stacked or wound manner. The film can isolate multiple sheets, facilitating storage, transportation, and processing. The weight of an industrial film roll is more than 50 kg. The existing film unwinding device relies on the cooperation of multiple people or the assistance of a forklift for winding. Due to the heavy weight of the film roll, installation is difficult, and improper operation can easily cause safety accidents.

[0003] Therefore, the above problems need to be solved. INVENTION CONTENTS

[0004] The utility model aims to overcome the above shortcomings and provides a film winding device that reduces the difficulty of installing a film roll, reduces the risk of installation, and improves installation efficiency.

[0005] Technical scheme: To achieve the above purpose, the utility model provides a film winding device, which includes an unwinding device and a winding device. The unwinding device includes a rack and an unwinding roller group. The rack includes upright columns connected to both sides of the unwinding roller group for support, and a base connected to the bottom of the upright columns. The ends of the unwinding roller group are respectively roll-connected to the upright columns, and the unwinding roller group is installed with a film roll. The winding device includes a gantry frame, which is horizontally arranged on the upper side of the rack. The gantry frame is provided with a top beam connected to a lifting device. The lifting device has two ends, and the two lifting devices are respectively arranged at the two ends of the top beam of the gantry frame. The lifting device lifts the film roll. The gantry frame is provided with a roller. The utility model is used in cooperation with a calender. The unwinding roller group needs to be parallel to the calendering roller of the calender. During the process of calendering the silicone rubber into a sheet, the unwinding roller group unwinds the film as the calendering proceeds. The process of winding the film roll includes moving the gantry frame to the outside of the rack, lifting the film roll using the lifting device, moving the gantry frame to the upper side of the rack, lowering the film roll using the lifting device, installing the film roll between the upright columns, and repeating the above operation when the film is used up and reinstalling the film roll. The utility model assists in installing the film roll by setting the gantry frame, reduces the difficulty of winding, and improves the efficiency and safety of winding.

[0006] Further, the film winding device, the base is rectangular, the column is arranged on the two long sides of the base, the base is provided with a slide rail along the long side, the slide rail is arranged outside the column, and the cross section of the slide rail is inverted V-shaped. The outer periphery of the roller is provided with a groove, the groove and the slide rail are correspondingly arranged, and the roller is rollingly connected to the upper side of the slide rail. The slide rail is provided with a stop block at both ends to prevent the roller from falling out of the slide rail. When the movable gantry is moved, the roller slides along the slide rail, so that the unwinding roller group is always parallel to the calendering roller of the calendering machine, the film is prevented from being deflected to cause uneven tension and wrinkles, and the surface of the silicone rubber is prevented from being damaged.

[0007] Further, the film winding device, the two lifting devices include an electric hoist body, a steel cable and a hook, the electric hoist body is drivenly connected through the steel cable and the hook, the top beam is arranged in the form of an I-shaped steel, and the electric hoist body is movably connected to the lower side of the top beam. When the film roll needs to be lifted, a lifting belt is wound on the hook, and the film roll is lifted through the lifting belt, so that the film roll is prevented from being damaged. The film roll is lifted through the electric hoist body, work injury accidents caused by improper handling are reduced, the lifting height can be accurately controlled, the winding difficulty of the film roll is reduced, and the winding efficiency and safety of the film roll are improved.

[0008] Further, the film winding device, the electric hoist body is respectively provided with a remote control device, and the remote control device receives a remote control signal. The remote control device sends a remote control signal through a remote controller, and the remote control device controls the electric hoist body to work according to the received remote control signal, so that the operator can be away from the film roll, and the safety is improved. The remote control device can set a lifting path in combination with a control system to realize the automation of the film roll winding.

[0009] Further, the film winding device, the top beam is respectively provided with a first limiting device and a second limiting device at both ends, and the electric hoist body is connected between the first limiting device and the second limiting device. The first limiting device and the second limiting device provide a limit for the movement of the electric hoist body, so that the electric hoist body is prevented from falling out of the top beam, and the safety is improved.

[0010] Further, the film winding device, the unwinding roller group includes a film roller group and a guide roller group. The film roller group and the guide roller group are respectively connected to the column at both ends, and the film roll is mounted on the outer periphery of the film roller group. The film roller group includes a first unwinding roller and a second unwinding roller, and the first unwinding roller and the second unwinding roller are respectively provided with a film roll. The guide roller group includes a first guide roller and a second guide roller, the first guide roller and the first unwinding roller are correspondingly arranged, the second unwinding roller and the second guide roller are correspondingly arranged, and the first guide roller and the second guide roller are respectively arranged on the side close to the calendering machine of the first unwinding roller and the second unwinding roller. In the calendering process, the first unwinding roller and the second unwinding roller are simultaneously unwound to simultaneously protect the upper and lower sides of the silicone sheet, so that the silicone sheet is prevented from being adhered. The first guide roller and the second guide roller guide the film to avoid deviation of the film, and ensure stable transmission of the film.

[0011] Further, in the film winding device, the first bearing seat and the second bearing seat are connected to the column, the first unwinding roller shaft is movably connected to the first bearing seat, and the second unwinding roller shaft is movably connected to the second bearing seat. The first bearing seat is connected to the first unwinding roller on the side away from the first unwinding roller, and the first cylinder is arranged on the column. The cylinder shaft of the first cylinder is connected to the first unwinding roller. The second bearing seat is connected to the second unwinding roller on the side away from the second unwinding roller, and the second cylinder is arranged on the column. The cylinder shaft of the second cylinder is connected to the second unwinding roller. The brake disc of the friction brake is connected to the first unwinding roller and the second unwinding roller, respectively. The brake pad of the friction brake is connected to the first cylinder and the second cylinder, respectively. The cylinder shafts of the first cylinder and the second cylinder are extended, the brake pad and the brake disc are in abutment, friction is generated, and braking is achieved. During unwinding, the first cylinder and the second cylinder are started, the cylinder shaft of the first cylinder is extended towards the first unwinding roller, the cylinder shaft of the second cylinder is extended towards the second unwinding roller, the brake disc and the brake pad in the friction brake are in friction, the first unwinding roller is braked, a stable braking force is provided for film unwinding, and the tension is stable during unwinding.

[0012] Further, in the film winding device, the first unwinding roller and the second unwinding roller are respectively provided with external tooth joints at both ends, and the first bearing seat and the second bearing seat are respectively connected to movable shaft sleeves on the opposite sides. The movable shaft sleeves are provided with an open upper end, and the external tooth joints are connected in the movable shaft sleeves. The first bearing seat and the second bearing seat are respectively movably connected to internal tooth joints, and the external tooth joints and the internal tooth joints are arranged in meshing connection. The internal tooth joint connected to the first bearing seat is connected to the first cylinder through the friction brake, and the internal tooth joint connected to the second bearing seat is connected to the second cylinder through the friction brake. The cylinder shafts of the first cylinder and the second cylinder can only move linearly and cannot rotate. When the film roll is unwound, the cylinder shafts of the first cylinder and the second cylinder are respectively retracted, the external tooth joints and the internal tooth joints are separated, and the first unwinding roller and the second unwinding roller can be removed from the open upper end of the movable shaft sleeve. During unwinding, the cylinder shafts of the first cylinder and the second cylinder are respectively extended, the first cylinder and the second cylinder respectively push the external tooth joints to move towards the internal tooth joints, the external tooth joints and the internal tooth joints are meshed, the first cylinder and the second cylinder respectively push the brake pad in the friction brake to abut against the brake disc, the brake pad and the brake disc are in friction, a braking force is provided for the first unwinding roller and the second unwinding roller, the tension is stable, and the film coating effect is improved.

[0013] The technical scheme can achieve the beneficial effects that the film winding device has the following beneficial effects: the film winding device can reduce the winding difficulty, improve the winding efficiency and safety by setting the portal frame to assist in winding the film roll; the slide rail is set to make the roller roll along the slide rail, ensure the angle of the unwinding roller group, avoid the deflection of the film, avoid uneven tension, avoid wrinkles, and avoid damage to the surface of the silicone rubber; the film roll is lifted by the electric hoist body, reduces the work injury accidents caused by improper handling, can accurately control the lifting height, can reduce the winding difficulty of the film roll, and improve the winding efficiency and safety of the film roll. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a front view of the film winding device of the utility model;

[0015] Figure 2 is a front view of the film winding device of the utility model; Figure 1

[0016] Figure 3 is a front view of the film winding device of the utility model; Figure 1

[0017] Figure 4 is a front view of the unwinding roller group;

[0018] Figure 5 is a structural schematic view of the unwinding roller group;

[0019] Figure 6 is a structural schematic view of the outer tooth joint and the inner tooth joint.

[0020] In the figure: 1, rack, 11, stand column, 111, first bearing seat, 112, second bearing seat, 113, first air cylinder, 114, second air cylinder, 12, base, 13, slide rail, 2, unwinding roller group, 21, film roller group, 211, first unwinding roller, 212, second unwinding roller, 214, outer tooth joint, 215, movable shaft sleeve, 216, inner tooth joint, 22, guide roller group, 221, first guide roller, 222, second guide roller, 3, portal frame, 31, top beam, 310, groove, 311, first limiting device, 312, second limiting device, 32, roller, 4, lifting device, 41, electric hoist body, 411, remote control device, 42, steel cable, 43, hook. DETAILED DESCRIPTION

[0021] Example 1

[0022] As Figure 1 ​​The illustrated film winding device includes an unwinding device and an winding device. The unwinding device includes a frame 1 and an unwinding roller assembly 2. The frame 1 includes support columns 11 connected to both sides of the unwinding roller assembly 2, and a base 12 connected to the bottom of the columns 11. The two ends of the unwinding roller assembly 2 are rotatably connected to the columns 11, and a film roll is mounted on the unwinding roller assembly 2. The winding device includes a gantry frame 3, which is horizontally positioned above the frame 1. A top beam 31 of the gantry frame 3 is connected to two lifting devices 4, which are respectively located at both ends of the top beam 31 of the gantry frame 3. The lifting devices 4 lift the film roll. Rollers 32 are provided at the bottom of the gantry frame 3.

[0023] like Figure 2 The film winding device shown has a rectangular base 12 with columns 11 on both long sides. A slide rail 13 is provided along the long side of the base 12, located outside the columns 11, and has an inverted V-shaped cross-section. A groove 310 is provided on the outer periphery of the roller 32, corresponding to the slide rail 13. The roller 32 is tumblingly connected to the upper side of the slide rail 13. Stops are provided at both ends of the slide rail 13 to prevent the roller 32 from dislodging. When the gantry 3 is moved, the roller 32 slides along the slide rail 13, ensuring that the unwinding roller group 2 remains parallel to the calendering rollers of the calender, preventing film deflection and uneven tension, wrinkles, and damage to the silicone rubber surface.

[0024] like Figure 3 The film winding device shown includes two lifting devices 4, each comprising an electric hoist body 41, a steel cable 42, and a hook 43. The electric hoist body 41 is driven and connected via the steel cable 42 and the hook 43. The top crossbeam 31 is an I-beam, and the electric hoist body 41 is movably connected to the underside of the top crossbeam 31. When it is necessary to lift the film roll, a lifting strap is wound around the hook 43, and the film roll is lifted by the lifting strap, thus avoiding damage to the film roll.

[0025] In this embodiment, the electric hoist body 41 is equipped with a remote control device 411, which receives remote control signals. By sending remote control signals via a remote controller, the remote control device 411 controls the electric hoist body 41 to operate according to the received signals. This provides flexible operation and allows operators to stay away from the film roll, improving safety. The remote control device 411 can also be combined with the control system to set the hoisting path, automating the film roll loading process.

[0026] In this embodiment, the top crossbeam 31 is provided with a first limiting device 311 and a second limiting device 312 at both ends (see...). Figure 1 The electric hoist body 41 is connected between the first limiting device 311 and the second limiting device 312. The first limiting device 311 and the second limiting device 312 provide limits for the movement of the electric hoist body 41, preventing the electric hoist body 41 from coming off the top crossbeam 31 and improving safety.

[0027] like Figure 4 The film winding device shown includes an unwinding roller group 2 comprising a film roller group 21 and a guide roller group 22. Both ends of the film roller group 21 and the guide roller group 22 are connected to the column 11, and a film roll is mounted on the outer periphery of the film roller group 21. The film roller group 21 includes a first unwinding roller 211 and a second unwinding roller 212, each mounted with a film roll. The guide roller group 22 includes a first guide roller 221 and a second guide roller 222. The first guide roller 221 and the first unwinding roller 211 are correspondingly arranged, as are the second unwinding roller 212 and the second guide roller 222. The first guide roller 221 and the second guide roller 222 are respectively located on the side of the first unwinding roller 211 and the second unwinding roller 212 closest to the calender. During the calendering process, the first unwinding roller 211 and the second unwinding roller 212 unwind simultaneously, providing protection to both the top and bottom sides of the silicone rubber sheet and preventing the silicone rubber sheet from sticking together. The first guide roller 221 and the second guide roller 222 guide the direction of the film to prevent the film from deviating and ensure stable film transmission.

[0028] like Figure 5 The film winding device shown has a column 11 connected to a first bearing seat 111 and a second bearing seat 112. A first unwinding roller 211 is movably connected to the first bearing seat 111, and a second unwinding roller 212 is movably connected to the second bearing seat 112. A first cylinder 113 is connected to the side of the first bearing seat 111 away from the first unwinding roller 211. The first cylinder 113 is connected to the column 11, and a friction brake is connected between the cylinder shaft of the first cylinder 113 and the first unwinding roller 211. A second cylinder 114 is connected to the side of the second bearing seat 112 away from the second unwinding roller 212. The second cylinder 114 is connected to the column 11, and a friction brake is connected between the cylinder shaft of the second cylinder 114 and the second unwinding roller 212. The brake disc of the friction brake is connected to both the first unwinding roller 211 and the second unwinding roller 212, and the brake pads of the friction brake are connected to both the first cylinder 113 and the second cylinder 114. The cylinder shafts of the first cylinder 113 and the second cylinder 114 extend out, and the brake pads and brake discs come into contact, generating friction to achieve braking.

[0029] like Figure 6The film unwinding device shown, the first unwinding roller 211 and the second unwinding roller 212 are respectively provided with external tooth joints 214 at both ends, the first bearing seat 111 and the second bearing seat 112 are respectively connected with movable shaft sleeves 215 on the opposite sides, the movable shaft sleeves 215 are provided with openings at the upper ends, and the external tooth joints 214 are connected to the openings. The first bearing seat 111 and the second bearing seat 112 are respectively movably connected with internal tooth joints 216, and the external tooth joints 214 and the internal tooth joints 216 are arranged in meshing connection. The internal tooth joint 216 connected with the first bearing seat 111 is connected with a friction brake and a first air cylinder 113, and the internal tooth joint 216 connected with the second bearing seat 112 is connected with a friction brake and a second air cylinder 114. The cylinder shafts of the first air cylinder 113 and the second air cylinder 114 can only move linearly and cannot rotate.

[0030] The working steps of the utility model include that the portal frame 3 is moved to the outside of the rack 1 along the slide rail 13, the hook 43 is lowered by the electric hoist body 41 through the steel cable 42, the lifting belt is wound on the hook 43, the other end of the lifting belt is respectively bound to the two ends of the second unwinding roller 212, the second unwinding roller 212 is installed with a film roll, and the second unwinding roller 212 and the film roll are hoisted by the electric hoist body 41 through the lifting belt. The two end external tooth joints 214 are respectively put into the movable shaft sleeves 215 at the first bearing seat 111, and the external tooth joints 214 can rotate in the movable shaft sleeves 215. The first unwinding roller 211 installed with the film roll is put into the movable shaft sleeve 215 at the second bearing seat 112 by repeating the above steps. During the unwinding process, the first air cylinder 113 and the second air cylinder 114 are started, the cylinder shaft of the first air cylinder 113 is stretched out to the direction of the first unwinding roller 211, the cylinder shaft of the second air cylinder 114 is stretched out to the direction of the second unwinding roller 212, the external tooth joint 214 and the internal tooth joint 216 are engaged, meanwhile, the brake disc and the brake pad in the friction brake between the first air cylinder 113 and the corresponding external tooth joint 214 abut and rub to generate friction braking, the brake disc and the brake pad in the friction brake between the second air cylinder 114 and the corresponding external tooth joint 214 abut and rub to generate friction braking, stable braking force is provided for the film unwinding, and the tension is stable during the unwinding process.

[0031] When the film roll is unwound, the cylinder shafts of the first air cylinder 113 and the second air cylinder 114 are respectively retracted, and the external tooth joint 214 and the internal tooth joint 216 are separated. The first unwinding roller 211 and the second unwinding roller 212 are moved out of the movable shaft sleeve 215 by the electric hoist body 41. The film roll is loaded by repeating the above steps.

[0032] The above examples are exemplary, and the purpose is to illustrate the technical concept and characteristics of the utility model, so that those skilled in the art can understand the content of the utility model and implement it, and the protection scope of the utility model cannot be limited thereby. Any equivalent change or modification according to the spirit and essence of the utility model should be covered in the protection scope of the utility model.

Claims

1. A film winding device, characterized in that: The system includes an unwinding device and an unwinding device. The unwinding device includes a frame (1) and an unwinding roller assembly (2). The frame (1) includes a support column (11) connected to both sides of the unwinding roller assembly (2) and a base (12) connected to the bottom of the column (11). The two ends of the unwinding roller assembly (2) are respectively rotatably connected to the column (11), and the unwinding roller assembly (2) is equipped with a film roll. The unwinding device includes a gantry frame (3). The gantry frame (3) is horizontally arranged on the upper side of the frame (1). The top beam (31) of the gantry frame (3) is connected to a lifting device (4). There are two lifting devices (4). The two lifting devices (4) are respectively located at both ends of the top beam (31) of the gantry frame (3). The lifting devices (4) lift the film roll. The bottom of the gantry frame (3) is provided with rollers (32).

2. The film winding device according to claim 1, characterized in that: The base (12) is rectangular, the column (11) is located on both long sides of the base (12), the base (12) is provided with a slide rail (13) along the long side, the slide rail (13) is located outside the column (11), the cross-section of the slide rail (13) is inverted V-shaped; the outer periphery of the roller (32) is provided with a groove (310), the groove (310) and the slide rail (13) are respectively provided, and the roller (32) is tumbling connected to the upper side of the slide rail (13).

3. The film winding device according to claim 1, characterized in that: The two lifting devices (4) include an electric hoist body (41), a steel cable (42) and a hook (43). The electric hoist body (41) is driven and connected by the steel cable (42) and the hook (43). The top beam (31) is made of I-beam. The electric hoist body (41) is movably connected to the underside of the top beam (31).

4. The film winding apparatus according to claim 3, characterized in that: The electric hoist body (41) is equipped with a remote control device (411), which receives remote control signals.

5. The film winding apparatus according to claim 3, characterized in that: The top beam (31) is provided with a first limiting device (311) and a second limiting device (312) at both ends, and the electric hoist body (41) is connected between the first limiting device (311) and the second limiting device (312).

6. The film winding apparatus according to claim 1, characterized in that: The unwinding roller group (2) includes a film roller group (21) and a guide roller group (22); the two ends of the film roller group (21) and the guide roller group (22) are respectively connected to the column (11), and a film roll is installed on the outer periphery of the film roller group (21); the film roller group (21) includes a first unwinding roller (211) and a second unwinding roller (212), and a film roll is installed on the first unwinding roller (211) and the second unwinding roller (212); the guide roller group (22) includes a first guide roller (221) and a second guide roller (222), the first guide roller (221) and the first unwinding roller (211) are correspondingly arranged, the second unwinding roller (212) and the second guide roller (222) are correspondingly arranged, and the first guide roller (221) and the second guide roller (222) are respectively located on the side of the first unwinding roller (211) and the second unwinding roller (212) close to the calender.

7. The film winding apparatus according to claim 6, characterized in that: The column (11) is connected to a first bearing seat (111) and a second bearing seat (112). The shaft of the first unwinding roller (211) is movably connected to the first bearing seat (111), and the shaft of the second unwinding roller (212) is movably connected to the second bearing seat (112). A first cylinder (113) is connected to the side of the first bearing seat (111) away from the first unwinding roller (211). The first cylinder (113) is connected to the column (11), and a friction brake is connected between the cylinder shaft of the first cylinder (113) and the first unwinding roller (211). A second cylinder (114) is connected to the side of the second bearing seat (112) away from the second unwinding roller (212). The second cylinder (114) is connected to the column (11), and a friction brake is connected between the cylinder shaft of the second cylinder (114) and the second unwinding roller (212).

8. The film winding apparatus according to claim 7, characterized in that: The first unwinding roller (211) and the second unwinding roller (212) are respectively provided with external toothed joints (214) at both ends. The first bearing seat (111) and the second bearing seat (112) are respectively connected to the inner side of the movable bushing (215). The upper end of the movable bushing (215) is open. The external toothed joint (214) is connected to the inner side of the movable bushing (215). The first bearing seat (111) and the second bearing seat (112) are respectively movably connected with internal toothed joints (216). The external toothed joints (214) and the internal toothed joints (216) are meshed and connected. The internal toothed joint (216) connected to the first bearing seat (111) is connected to the first cylinder (113) through a friction brake. The internal toothed joint (216) connected to the second bearing seat (112) is connected to the second cylinder (114) through a friction brake.

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