Energy-saving concrete pouring and curing device
By designing a concrete pouring and curing device with a supporting frame and transmission system, the problem of uneven manual spraying was solved, achieving all-round spraying and precise water resource management, thus improving the quality of concrete curing and the applicability of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DALIAN JINPU NEW DISTRICT MUNICIPAL ADMINISTRATION CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-04-10
AI Technical Summary
When manually spraying concrete with a handheld nozzle, it is difficult to achieve comprehensive and uniform spraying, resulting in inadequate local curing and limitations in the spraying range and angle.
An energy-saving concrete pouring and curing device was designed, which adopts a support frame and moving wheel structure, combined with a slide rail, rack and pinion transmission system and spraying components to achieve all-round movement of the spraying components and uniform spraying. The water flow is controlled by hoses and valves to precisely adjust the spraying volume.
It achieves all-round and uniform spraying of concrete surface, avoids the problem of uneven spraying, improves curing quality, and improves the flexibility of the device and water resource utilization efficiency through the control of moving wheels and hoses.
Smart Images

Figure CN224106939U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of concrete maintenance, in particular to an energy-saving concrete pouring maintenance device. BACKGROUND
[0002] The core purpose of concrete maintenance is to promote the full hydration of cement by controlling temperature and humidity conditions, thereby improving the strength, durability and crack resistance of concrete.
[0003] The current manual handheld nozzle spraying method is difficult to ensure comprehensive and uniform spraying on the concrete surface, and due to the limitations of manual operation, the spraying range and angle are limited, and problems such as uneven spraying and local maintenance failure are prone to occur. CONTENT OF THE UTILITY MODEL
[0004] In order to overcome the above-mentioned deficiencies, the utility model provides an energy-saving concrete pouring maintenance device.
[0005] The utility model takes the technical scheme of:
[0006] An energy-saving concrete pouring maintenance device, comprising a support frame, two support frames are distributed left and right, a connecting cross beam is fixedly connected between the front end and the rear end of the top opposite side walls of the two support frames, and a moving wheel is rotatably installed at the bottom two corners of the outer side of the two support frames; the top opposite sides of the two support frames are fixedly connected with front and rear extending slide rails, the upper parts of the two slide rails are provided with moving plates, the bottom front and rear sides of the two moving plates are fixedly connected with slide blocks, the slide blocks are slidingly connected to the upper parts of the slide rails, a cross plate is fixedly connected between the rear ends of the upper parts of the two moving plates, the opposite sides of the two slide rails are provided with racks, the racks extend front and rear, the racks are fixedly connected to the top of the support frame, the top left and right sides of the cross plate are fixedly connected with shaft seats, the two shaft seats are rotatably connected with a transmission shaft, the top left end of the cross plate is fixedly connected with a mounting bracket, the left end of the transmission shaft penetrates out of the left side of the mounting bracket, the transmission shaft is rotatably connected with the mounting bracket, the two ends of the transmission shaft extend to the upper parts of the two racks respectively, the outer walls of the two ends of the transmission shaft are fixedly sleeved with gear wheels one, the gear wheels one are engaged with the racks, a motor is fixedly installed on the right side top of the mounting bracket, the left end of the output shaft of the motor penetrates out of the left side of the mounting bracket, the output shaft of the motor is rotatably connected with the mounting bracket, the outer wall of the left end of the output shaft of the motor is fixedly sleeved with a gear wheel two, the gear wheel two is engaged with the gear wheel one on the left side, a spraying assembly is arranged between the top of the two moving plates, and a water conveying mechanism is arranged on the left side of the support frame and communicates with the spraying assembly.
[0007] The spraying assembly comprises fixing plates, a plurality of fixing plates are respectively fixedly connected at the top of the two moving plates, the fixing plates are distributed front and back, the opposite sides of the fixing plates on the left and right sides are upwardly curved, the fixing plates are in the shape of angle iron, hard pipes are fixedly connected between the opposite side walls of the two fixing plates corresponding to each other, the left end of the hard pipe penetrates out of the left side of the fixing plate, the right end of the hard pipe is closed, the bottom of the hard pipe is fixedly connected with a plurality of atomizing nozzles, and the atomizing nozzles are uniformly distributed on the left and right sides.
[0008] The water conveying mechanism comprises a water distribution square pipe, the water distribution square pipe is fixedly connected to the middle part of the front side of the left support frame, a drag chain is arranged at the top of the left support frame, the bottom of the front end of the drag chain is fixedly connected to the top of the front end of the left support frame, the rear end of the drag chain is upwardly bent, the right side of the rear end of the drag chain is fixedly connected to the outer wall of the mounting frame, a plurality of soft pipes are inserted into the inner side of the drag chain, the number of the soft pipes is the same as that of the hard pipes, one end of the soft pipe penetrates out of the rear end of the drag chain, one end of each of the plurality of soft pipes is fixedly connected to the left end of each of the plurality of hard pipes, the other end of the soft pipe penetrates out of the front end of the drag chain, the other end of the soft pipe is fixedly connected to the top of the water distribution square pipe, a valve is arranged at the other end of the soft pipe, a support plate is fixedly connected to the bottom of the front side wall of the left support frame, a water pump is fixedly arranged at the top of the support plate, one end of a water conveying pipe is fixedly connected to the water outlet end of the water pump, the other end of the water conveying pipe is fixedly connected to the front side of the water distribution square pipe, and the water inlet end of the water pump is fixedly connected to a water pumping pipe.
[0009] The device has the advantages that:
[0010] In the spraying assembly, the moving plates are moved forward and backward, and the atomizing nozzles are uniformly distributed, so that the concrete surface can be uniformly sprayed in all directions, the problems of uneven spraying and local maintenance failure can be avoided, and the concrete maintenance quality is effectively ensured.
[0011] The device can be conveniently and quickly moved to different positions through the moving wheels arranged at the bottom of the support frame, the concrete maintenance requirements of different pouring areas can be met, and the use flexibility and applicability of the device are improved.
[0012] In the water conveying mechanism, the water flow is distributed through the water distribution square pipe, the water is conveyed to each hard pipe through the soft pipes, and the valves are arranged on the soft pipes, so that the independent control of each water flow pipeline can be realized, the water flow size and on-off can be accurately adjusted according to the actual maintenance requirements, the purpose of accurately controlling the spraying amount is achieved, the water resources are effectively saved, and the maintenance cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 is a structure schematic view of the device, which is rotated by 90 degrees clockwise;
[0014] Figure 2 is Figure 1 is a structure schematic view of the rear side, which is rotated by 90 degrees clockwise;
[0015] Figure 3 is Figure 1 The left side view structure schematic diagram is rotated clockwise by 90 degrees.
[0016] Figure 4 is Figure 3 The enlarged view at A in the middle;
[0017] Figure 5 The utility model is the bottom view view structure schematic diagram.
[0018] In all drawings, the specific marks are: 1, support frame; 2, connecting crossbeam; 3, moving wheel; 4, sliding rail; 5, moving plate; 6, sliding block; 7, horizontal plate; 8, rack; 9, drag chain; 10, shaft seat; 11, transmission shaft; 12, mounting bracket; 13, gear one; 14, motor; 15, fixed plate; 16, hard pipe; 17, atomizing nozzle; 18, gear two; 19, water distribution square pipe; 20, hose; 21, valve; 22, water pump; 23, water pipe; 24, water suction pipe; 25, support plate. DETAILED DESCRIPTION
[0019] As Figures 1-5 shown: a kind of energy-saving type concrete pouring maintenance device, including support frame 1, two support frame 1 is distributed left and right, the opposite side wall top of two support frame 1 between front end and between rear end is fixedly connected connecting crossbeam 2, the outer bottom corner of two support frame 1 is rotatably installed moving wheel 3;The top opposite side of two support frame 1 is fixedly connected with front and rear extension sliding rail 4, the upper portion of two sliding rails 4 is provided with moving plate 5, the bottom front and rear side of two moving plates 5 is fixedly connected with sliding block 6, sliding block 6 is slidably connected on the upper portion of sliding rail 4, the rear end upper portion between two moving plates 5 is fixedly connected with horizontal plate 7, the opposite side of two sliding rails 4 is provided with rack 8, rack 8 extends forward and backward, rack 8 is fixedly connected on the top of support frame 1, the top left and right side of horizontal plate 7 is fixedly connected with shaft seat 10, two shaft seats 10 are rotatably connected with transmission shaft 11, the top left end of horizontal plate 7 is fixedly connected with mounting bracket 12, the left end of transmission shaft 11 penetrates out the left side of mounting bracket 12, transmission shaft 11 is rotatably connected with mounting bracket 12, the two ends of transmission shaft 11 extend to the upper portion of two racks 8 respectively, the outer wall of the two ends of transmission shaft 11 is fixedly sleeved with gear one 13, gear one 13 is engaged with rack 8, motor 14 is fixedly installed on the right side top of mounting bracket 12, the left end of the output shaft of motor 14 penetrates out the left side of mounting bracket 12, the output shaft of motor 14 is rotatably connected with mounting bracket 12, the left end outer wall of the output shaft of motor 14 is fixedly sleeved with gear two 18, gear two 18 is engaged with left gear one 13, spraying assembly is arranged between the top of two moving plates 5, water delivery mechanism is arranged on the left support frame 1, and water delivery mechanism is communicated with spraying assembly.
[0020] The spraying assembly comprises a plurality of fixed plates 15, each of which is fixedly connected to the top of the two moving plates 5, the fixed plates 15 are distributed front and back, the opposite sides of the fixed plates 15 on the left and right sides are upwardly curved, the fixed plates 15 are in the shape of an angle iron, the opposite side walls of the two fixed plates 15 corresponding to each other are fixedly connected with a hard pipe 16, the left end of the hard pipe 16 penetrates out of the left side of the fixed plate 15, the right end of the hard pipe 16 is closed, and the bottom of the hard pipe 16 is fixedly connected with a plurality of atomizing nozzles 17, which are evenly distributed on the left and right sides.
[0021] The water conveying mechanism comprises a water distribution square pipe 19, which is fixedly connected to the front middle part of the left support frame 1, the top of the left support frame 1 is provided with a drag chain 9, the front end of the bottom of the drag chain 9 is fixedly connected to the top of the front end of the left support frame 1, the rear end of the drag chain 9 is upwardly curved, the rear end of the right side of the drag chain 9 is fixedly connected to the outer wall of the mounting frame 12, a plurality of soft pipes 20 are inserted into the inner side of the drag chain 9, the number of the soft pipes 20 is the same as that of the hard pipes 16, one end of each of the soft pipes 20 penetrates out of the rear end of the drag chain 9, one end of each of the plurality of soft pipes 20 is fixedly connected with the left end of each of the plurality of hard pipes 16, the other end of each of the soft pipes 20 penetrates out of the front end of the drag chain 9, the other end of each of the soft pipes 20 is fixedly connected with the top of the water distribution square pipe 19, the other end of each of the soft pipes 20 is provided with a valve 21, the bottom of the front side wall of the left support frame 1 is fixedly connected with a support plate 25, the top of the support plate 25 is fixedly mounted with a water pump 22, one end of a water conveying pipe 23 is fixedly connected with the water outlet end of the water pump 22, the other end of the water conveying pipe 23 is fixedly connected with the front side of the water distribution square pipe 19, and the water inlet end of the water pump 22 is fixedly connected with a water pumping pipe 24.
[0022] The device can be conveniently moved and positioned by the moving wheels 3 at the two corners of the bottom of the support frame 1, and can be moved to the vicinity of the concrete pouring area to be maintained, so that the device as a whole is in a stable and suitable position for spraying and maintaining the concrete.
[0023] The water pump 22 is started, water is pumped from the water source through the water pumping pipe 24, the water is conveyed to the water distribution square pipe 19 through the water conveying pipe 23, the water distribution square pipe 19 serves as the distribution center of the water and distributes the water to each of the soft pipes 20 connected therewith, at this time, by adjusting the valves 21 installed on the soft pipes 20, the on-off and flow rate of each water flow pipeline can be controlled to meet different spraying requirements.
[0024] Start motor 14, the output shaft of motor 14 starts to rotate, drives the gear two 18 fixedly sleeved on the left end outer wall thereof to rotate, since the gear two 18 is engaged with the gear one 13 of left side, the rotation of gear two 18 will drive gear one 13 to rotate, gear one 13 is fixedly sleeved on the outer wall of both ends of transmission shaft 11, thus transmission shaft 11 rotates, again because the gear one 13 of both ends outer wall of transmission shaft 11 is engaged with the rack 8 fixedly connected on the top of support frame 1, front and back extension, under the engagement transmission of gear and rack, transmission shaft 11 drives the transverse plate 7 to move back and forth, the back and forth movement of transverse plate 7 further drives the back and forth movement of two moving plates 5, and the slider 6 of the bottom front and back side of moving plate 5 is slidably sleeved on slide rail 4, which ensures the stability and directionality of moving plate 5.
[0025] With the back and forth movement of moving plate 5, the spraying assembly fixedly connected between the top of two moving plates 5 moves, in the spraying assembly, the left end of hard pipe 16 is fixedly communicated with one end of hose 20, the other end of hose 20 is communicated with water distribution pipe 19, so that water flow can smoothly enter hard pipe 16. The bottom of hard pipe 16 is fixedly communicated with a plurality of left and right uniformly distributed atomizing nozzles 17, when water flow enters hard pipe 16, it is atomized and sprayed out through atomizing nozzle 17, and the concrete below is uniformly sprayed and maintained, in the process of back and forth movement of moving plate 5 driving spraying assembly, atomizing nozzle 17 can comprehensively and uniformly spray and cover the surface of concrete, to ensure the concrete maintenance effect.
[0026] The utility model only protects the mechanical part, and the function realized by the software control part related thereto is not in the protection range of the utility model.
Claims
1. An energy-saving concrete pouring and curing device, comprising a support frame (1), two support frames (1) distributed left and right, a connecting beam (2) fixedly connected between the front and rear ends of the top of the opposite side walls of the two support frames (1), and two rotatable casters (3) rotatably installed at the bottom corners of the outer sides of the two support frames (1), characterized in that, Two support frames (1) are fixedly connected to the top opposite sides of the front and rear extending slide rails (4). Each slide rail (4) has a movable plate (5) above it. The bottom front and rear sides of the two movable plates (5) are fixedly connected to sliders (6). The sliders (6) are slidably engaged with the upper part of the slide rails (4). A horizontal plate (7) is fixedly connected between the upper rear ends of the two movable plates (5). Each slide rail (4) has a rack (8) on the opposite side. The racks (8) extend front and rear and are fixedly connected to the top of the support frame (1). The top left and right sides of the horizontal plate (7) are fixedly connected to bearing seats (10). The two bearing seats (10) are rotatably connected to the drive shaft (11). The top left end of the horizontal plate (7) is fixedly connected to the mounting bracket (12). The left end of the drive shaft (11) passes through the left side of the mounting bracket (12). On the side, the drive shaft (11) is rotatably connected to the mounting bracket (12). The two ends of the drive shaft (11) extend to the top of the two racks (8). Gear 1 (13) is fixedly sleeved on the outer wall of both ends of the drive shaft (11). Gear 1 (13) meshes with the rack (8). The motor (14) is fixedly installed on the top right side of the mounting bracket (12). The left end of the output shaft of the motor (14) passes through the left side of the mounting bracket (12). The output shaft of the motor (14) is rotatably connected to the mounting bracket (12). Gear 2 (18) is fixedly sleeved on the outer wall of the left end of the output shaft of the motor (14). Gear 2 (18) meshes with Gear 1 (13) on the left side. A spray assembly is set between the tops of the two moving plates (5). A water conveying mechanism is set on the support frame (1) on the left side. The water conveying mechanism is connected to the spray assembly.
2. The energy-saving concrete pouring and curing device according to claim 1, characterized in that, The spray assembly includes a fixed plate (15), several fixed plates (15) are fixedly connected to the top of two movable plates (5) respectively. The fixed plates (15) are distributed front and back. The opposite sides of the left and right fixed plates (15) are raised upward. The fixed plates (15) are in the shape of angle iron. A rigid pipe (16) is fixedly connected between the opposite side walls of the two corresponding left and right fixed plates (15). The left end of the rigid pipe (16) passes through the left side of the fixed plate (15). The right end of the rigid pipe (16) is closed. Several atomizing nozzles (17) are fixedly connected to the bottom of the rigid pipe (16). The atomizing nozzles (17) are evenly distributed left and right.
3. The energy-saving concrete pouring and curing device according to claim 2, characterized in that, The water conveying mechanism includes a water distribution square pipe (19), which is fixedly connected to the front middle of the left support frame (1). A drag chain (9) is installed on the top of the left support frame (1). The bottom front end of the drag chain (9) is fixedly connected to the top front end of the left support frame (1). The rear end of the drag chain (9) is bent upward. The right side of the rear end of the drag chain (9) is fixedly connected to the outer wall of the mounting bracket (12). Several hoses (20) are inserted inside the drag chain (9). The number of hoses (20) is the same as the number of rigid pipes (16). One end of each hose (20) passes through the rear end of the drag chain (9). One end of each hose (20) is respectively... The left end of several rigid pipes (16) is fixedly connected, the other end of the flexible hose (20) passes through the front end of the drag chain (9), the other end of the flexible hose (20) is fixedly connected to the top of the water distribution square pipe (19), the other end of the flexible hose (20) is equipped with a valve (21), the bottom of the front side wall of the support frame (1) on the left side is fixedly connected to the support plate (25), the top of the support plate (25) is fixedly installed with a water pump (22), the outlet end of the water pump (22) is fixedly connected to one end of the water pipe (23), the other end of the water pipe (23) is fixedly connected to the front side of the water distribution square pipe (19), and the inlet end of the water pump (22) is fixedly connected to the pumping pipe (24).