Grain fullness reminding control circuit of harvester
By integrating the harvester's operation signal and grain full signal into the control module, the alarm is only triggered when the grain is full during operation, which solves the problem of continuous alarms in existing technologies and improves the driving experience and operation efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU JIUFU AGRI MASCH CO LTD
- Filing Date
- 2024-12-30
- Publication Date
- 2026-04-10
AI Technical Summary
The existing harvester full grain alarm is noisy during harvester operation, causing the alarm to sound continuously, affecting the driving experience, and it cannot accurately alarm according to the operating status.
The control module integrates the harvester's operation signal and grain full signal, and only triggers the alarm when both are received simultaneously. The control module integrates the information from the sensor modules to ensure that the alarm module only sounds when the grain is full and the harvest is in operation.
It improved the operator's driving experience, reduced unnecessary alarms, prevented grain silo overflows, and increased operational efficiency.
Smart Images

Figure CN224109895U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of harvesting machines, in particular to a grain fullness reminding control circuit of a harvesting machine. BACKGROUND
[0002] The grain fullness alarm of a harvesting machine is a sensor or system installed on the harvesting machine to monitor the storage amount of grains in the grain bin. When the grains reach the preset upper limit, the alarm will sound, light or other forms of warning to remind the operator to empty the grain bin in time to prevent overflow or affect subsequent harvesting operations.
[0003] As disclosed in Chinese patent CN101755535A, a grain bin alarm on a harvesting machine capable of automatically displaying the grain storage condition in the grain bin; the grain bin alarm on the harvesting machine comprises a grain bin and an operation plate, characterized in that: one end of a sensing switch fixed in the grain bin is connected with one end of a relay coil, the other end of the sensing switch is connected with one end of a normally open contact of a relay, the other end of the normally open contact is connected with one end of a buzzer, the other end of the buzzer is connected with a zero line, and the other end of the relay coil is also connected with the zero line. One end of the sensing switch fixed in the grain bin is connected with one end of the relay coil, the other end of the sensing switch is connected with one end of the normally open contact of the relay, the other end of the normally open contact is connected with one end of an indicator lamp, the other end of the indicator lamp is connected with the zero line, and the other end of the relay coil is also connected with the zero line. When the grains in the grain bin are stored to the position of the sensing switch, the buzzer alarms, so that the driver can timely grasp the grain storage condition in the grain bin, prevent the grains from overflowing out of the bin, cause unnecessary losses, or timely transfer the grains in the grain bin, thereby improving the harvesting efficiency.
[0004] However, the existing grain fullness alarm of the harvesting machine is single, that is, after detecting that the grain bin is full, the grain fullness alarm starts to alarm. Since the noise of the harvesting machine is large during harvesting, the decibel of the grain fullness alarm is also large, so that after the grain fullness alarm is triggered, the grain fullness alarm alarms regardless of whether the harvesting machine is operated or not. Only after the grain is unloaded, the grain fullness alarm stops alarming, which leads to poor driving experience of the operator of the harvesting machine. SUMMARY
[0005] 1. Technical problem: based on this, it is necessary to provide a grain fullness reminding control circuit of a harvesting machine in view of the problem that the grain fullness alarm in the prior art is always alarming after being triggered until it stops alarming after the grain unloading operation, which leads to poor driving experience of the operator of the harvesting machine.
[0006] 2. Technical solution: the application provides a harvester grain fullness reminding control circuit, which comprises a control module, the control module is electrically connected with a sensor module, the sensor module is used for outputting a harvester working signal and a grain fullness signal to the control module, the control module is electrically connected with an alarm module, and the control module controls the alarm module to perform an alarm operation when the harvester working signal and the grain fullness signal are received at the same time.
[0007] In one of the embodiments, a threshing handle sensor is connected to the control module at one end and grounded at the other end.
[0008] In one of the embodiments, the threshing handle sensor is set as a switch quantity type sensor in a normally open state, and when the threshing handle sensor detects the harvester working, the threshing handle sensor is closed and sends the harvester working signal to the control module.
[0009] In one of the embodiments, the sensor module further comprises a grain fullness sensor, one end of the grain fullness sensor is connected to the control module, and the other end of the grain fullness sensor is grounded.
[0010] In one of the embodiments, the grain fullness sensor is set as a switch quantity type sensor in a normally open state, and when the grain fullness sensor detects the fullness of the grain bin, the grain fullness sensor is closed and sends the grain fullness signal to the control module.
[0011] In one of the embodiments, a grain fullness alarm is connected to the control module at one end and grounded at the other end.
[0012] In one of the embodiments, when the control module receives the harvester working signal and the grain fullness signal at the same time, the control module supplies power to the grain fullness alarm and controls the grain fullness alarm to perform an alarm operation.
[0013] In one of the embodiments, the sensor module further comprises an instrument connected to the CAN channel interface of the control module.
[0014] In one of the embodiments, when the control module receives the harvester working signal and the grain fullness signal at the same time, the control module supplies power to the instrument and controls the grain bin to display corresponding grain bin information.
[0015] In one of the embodiments, the harvester grain fullness reminding control circuit further comprises a power module, the power module comprises a storage battery, and the storage battery is connected to the power interface of the control module.
[0016] 3. Technical effects: The application can integrate the information of the sensor module through the control module. When the harvester operation signal and the full grain signal are received at the same time, the alarm module is controlled to perform the alarm operation, so that the worker only needs to stop the harvester operation to remove the alarm when the grain is full, thereby improving the work experience of the worker. When the grain is full and the worker drives the harvester operation, the alarm module can also send an alarm in time, reducing the overflow of the granary. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0018] Figure 1 The schematic diagram of the harvester full grain reminding control circuit in some embodiments of the present application.
[0019] Figure 2 The specific electrical wiring diagram of the harvester full grain reminding control circuit in some embodiments of the present application.
[0020] Explanation of reference numerals:
[0021] 100, control module; 200, sensor module; 210, threshing handle sensor; 220, full grain sensor; 300, alarm module; 310, full grain alarm; 320, instrument; 400, power module. DETAILED DESCRIPTION
[0022] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below. In the following description, a lot of specific details are set forth in order to fully understand the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of the present application, therefore the present application is not limited by the specific embodiments disclosed below.
[0023] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0024] In addition, the terms "first", "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise explicitly specified and limited.
[0025] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0026] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.
[0027] It is to be understood that when an element as a preamble is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or intervening elements can also be present. When an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements can also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions as used herein are for illustrative purposes only and are not meant to be limiting.
[0028] In order to solve the existing harvester full grain alarm 310 is single detection of full grain after the grain, full grain alarm 310 starts alarm, due to the noise of the harvester in the harvesting, resulting in the decibel of the full grain alarm 310 is also larger, resulting in the full grain alarm 310 is triggered, whether the harvester is harvesting operation, full grain alarm 310 is in alarm, only after unloading full grain alarm 310 stop alarm, resulting in the operator of the harvester bad driving experience problem, first, with reference to Figure 1 and Figure 2 An embodiment of the present application provides a harvester full grain reminding control circuit, comprising a control module 100, the control module 100 is electrically connected with a sensor module 200, the sensor module 200 is used for outputting the harvester operation signal and the full grain signal to the control module 100, the control module 100 is electrically connected with an alarm module 300, the control module 100 controls the alarm module 300 to perform alarm operation when receiving the harvester operation signal and the full grain signal simultaneously.
[0029] The control module 100 is the core processing unit of the scheme, and a chip integrated controller is used as the control module 100 in the scheme. The control module 100 also has a CAN communication interface. The control module 100 specifically includes a control chip. The AD0 pin and the AD1 pin of the control chip are respectively used to receive the grain full signal and the harvester operation signal. The VCC pin of the control chip is connected with a +12V storage battery of the power module. The A8 pin of the control chip is connected with a resistor R1. The other end of the resistor R1 is connected to the base of an NPN transistor Q1. The emitter of the NPN transistor Q1 is grounded. The collector of the NPN transistor Q1 is connected with a diode D1. The collector of the NPN transistor Q1 is connected to the positive electrode of the diode D1. The negative electrode of the diode D1 is connected to the +12V voltage of the VCC. The control module also includes a relay RL1. The 85 pin of the relay RL1 is connected to the VCC pin. The 86 pin of the relay RL is connected to the connection between the positive electrode of the diode D1 and the collector of the NPN transistor Q1. The 30 pin of the relay RL1 is also connected to the VCC pin. The 30 pin of the relay RL1 is connected to the 87 pin and the 87A pin through a two-way switch. The 30 pin is connected to the 87A pin in the non-trigger state. The 87 pin of the relay RL1 is connected to one end of the harvester grain full alarm 310. The other end of the harvester grain full alarm 310 is grounded. When the control chip receives the harvester operation signal and the grain full signal at the same time, the control chip sends a control signal to make the mos tube conductive, and then controls the 30 pin switch of the relay RL1 to switch from the 87A pin to the 87 pin to make the harvester grain full alarm 310 in the alarm module conduct an alarm operation.
[0030] The application can integrate the information of the sensor module 200 through the control module 100. When the harvester operation signal and the grain full signal are received at the same time, the alarm module 300 is controlled to perform an alarm operation. When the grain is full, the operator only needs to stop the harvester operation to cancel the alarm, thereby improving the driving experience of the operator during use, avoiding the negative emotions and physical effects of the operator during long-time operation of the harvester, and improving the efficiency. When the grain is full and the operator drives the harvester operation, the alarm module 300 can also timely issue an alarm to reduce the grain bin overflow.
[0031] Reference Figure 1As shown, in some embodiments, the power module 400 specifically includes a battery, which is connected to the power interface of the control module 100, and the specific selection of the power module 400 is not limited in the present application, as long as it can continue to supply power to the control module 100, the sensor module 200 and the alarm module 300. The power module 400 in the present application adopts a DC 12V battery as the power module 400, and the positive and negative poles of the battery are connected to the power input interface of the control module 100, and the negative pole is grounded for safety.
[0032] Referring to Figure 1 As shown, in some embodiments, the sensor module 200 specifically includes: a threshing handle sensor 210, one end of which is connected to the control module 100, and the other end is grounded.
[0033] Among them, the threshing handle sensor 210 is set as a switch quantity form sensor, and the threshing handle sensor 210 is set as a normally open state; when the threshing handle sensor 210 detects the harvester operation, the threshing handle sensor 210 is closed and sends the harvester operation signal to the control module 100.
[0034] Referring to Figure 1 As shown, in some embodiments, the sensor module 200 further includes: a full grain sensor 220, one end of which is connected to the control module 100, and the other end is grounded.
[0035] Among them, the full grain sensor 220 is set as a switch quantity form sensor, and the full grain sensor 220 is set as a normally open state; when the full grain sensor 220 detects that the grain bin is full, the full grain sensor 220 is closed and sends the full grain signal to the control module 100.
[0036] Referring to Figure 1 As shown, in some embodiments, the alarm module includes: a full grain alarm 310, one end of which is connected to the control module 100, and the other end is grounded.
[0037] Among them, when the control module 100 receives the harvester operation signal and the full grain signal at the same time, the control module 100 supplies power to the full grain alarm 310 and controls the full grain alarm 310 to perform the alarm operation; when only the harvester operation signal or the full grain signal is received, that is, the harvester is not operated or the grain bin is not full, the control module 100 does not supply power to the full grain alarm 310, so that the full grain alarm 310 remains quiet, thereby improving the driving experience of the operator during use, avoiding the corresponding negative emotions and physical effects of the operator during long-time operation of the harvester, and improving the efficiency.
[0038] Referring to Figure 1 As shown in some embodiments, the sensor module further comprises: an instrument 320 connected with the CAN channel interface of the control module 100.
[0039] When the control module 100 receives the harvester operation signal and the full grain signal at the same time, the control module 100 supplies power to the instrument 320 and controls the grain bin to display corresponding grain bin information.
[0040] Control principle: when the harvester is working, the threshing handle moves to make the threshing handle sensor 210 closed, and the control module 100 receives the threshing handle signal; when the grain bin is full, the full grain sensor 220 is closed, and the control module 100 receives the full grain signal, at this time the control module 100 outputs +12V power and sends CAN message signal to the instrument 320, so that the full grain alarm 310 is powered on and thus alarms; the instrument 320 displays the grain bin instrument 320 prompt information.
[0041] When the harvester stops working, the threshing handle does not move, the threshing handle sensor 210 remains open, and the control module 100 does not receive the threshing handle signal; at this time, when the grain bin is full, the full grain sensor 220 is closed, even if the control module 100 receives the full grain signal, the full grain alarm 310 will not alarm; only when the threshing handle sensor 210 closed signal is received, the full grain alarm 310 can be powered on and thus alarms; the instrument 320 displays the grain bin instrument 320 prompt information.
[0042] The present application can integrate the information of the sensor module 200 through the control module 100, and only when the harvester operation signal and the full grain signal are received at the same time, the alarm module 300 is controlled to alarm, so that the worker only needs to stop the harvester operation when the grain is full to cancel the alarm, thereby improving the working experience of the worker, and the alarm module 300 can also timely alarm when the grain is full and the worker drives the harvester to work, thereby reducing the grain bin overflow.
[0043] In the description of the present application, the description of the terms "some embodiments", "other embodiments", and the like means that the specific features, structures, materials or characteristics described in combination with the embodiments or examples are contained in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example.
[0044] The technical features of the above-described embodiments can be combined arbitrarily, and in order to make the description concise, not all possible combinations of the technical features in the above-described embodiments are described, however, as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present application.
[0045] The above embodiments only express several implementation ways of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation to the patent scope of the application. It should be pointed out that for ordinary skilled persons in the art, several modifications and improvements can be made without departing from the concept of the present application, which all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.
Claims
1. A harvester grain full alert control circuit, comprising: The harvester grain full reminding control circuit comprises a control module (100), the control module (100) is electrically connected with a sensor module (200), the sensor module (200) is used for outputting a harvester operation signal and a grain full signal to the control module (100), the control module (100) is electrically connected with an alarm module (300), and the control module (100) controls the alarm module (300) to perform an alarm operation when the harvester operation signal and the grain full signal are received at the same time.
2. The harvester grain full alert control circuit of claim 1, wherein, The sensor module (200) comprises a threshing handle sensor (210), one end of the threshing handle sensor (210) is connected with the control module (100), and the other end of the threshing handle sensor (210) is grounded.
3. The harvester grain full alert control circuit of claim 2, wherein, The threshing handle sensor (210) is arranged in the form of a switch quantity sensor, and is arranged in a normally open state; when the threshing handle sensor (210) detects that the harvester is operating, the threshing handle sensor (210) is closed and sends a harvester operation signal to the control module (100).
4. The harvester grain full alert control circuit of claim 2, wherein, The sensor module (200) further comprises a grain full sensor (220), one end of the grain full sensor (220) is connected with the control module (100), and the other end of the grain full sensor (220) is grounded.
5. The harvester grain full alert control circuit of claim 4, wherein, The grain full sensor (220) is arranged in the form of a switch quantity sensor, and is arranged in a normally open state; when the grain full sensor (220) detects that the grain bin is full, the grain full sensor (220) is closed and sends a grain full signal to the control module (100).
6. The harvester grain full alert control circuit of claim 1, wherein, The alarm module (300) comprises a grain full alarm (310), one end of the grain full alarm (310) is connected with the control module (100), and the other end of the grain full alarm (310) is grounded.
7. The harvester grain full alert control circuit of claim 6 wherein, When the control module (100) receives the harvester operation signal and the grain full signal at the same time, the control module (100) supplies power to the grain full alarm (310) and controls the grain full alarm (310) to perform an alarm operation.
8. The harvester grain full alert control circuit of claim 1, wherein, The sensor module (200) further comprises an instrument (320), and the instrument (320) is connected with a CAN channel interface of the control module (100).
9. The harvester grain full alert control circuit of claim 8 wherein, When the control module (100) receives the harvester operation signal and the grain full signal at the same time, the control module (100) supplies power to the instrument (320) and controls the grain bin to display corresponding grain bin information.
10. The harvester grain full alert control circuit of claim 1, wherein, The harvester grain full reminding control circuit further comprises a power module (400), the power module (400) comprises a storage battery, and the storage battery is connected with a power supply interface of the control module (100).
Citation Information
Patent Citations
Barn alarm of harvester
CN101755535A