Electric cable head pressing machine
By designing the hydraulic system of the electric cable crimping machine, the synchronous crimping of multiple core wires is achieved, solving the problem of low crimping efficiency of existing crimping machines and realizing fast and firm connection of multiple core wires.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA CONSTR SECOND ENG BUREAU SHENZHEN SOUTHERN CONSTR INVESTMENT CO LTD
- Filing Date
- 2025-04-17
- Publication Date
- 2026-04-10
AI Technical Summary
Existing wire pressing machines have low wire pressing efficiency, requiring multiple pressing operations and unable to press multiple core wires at once.
An electric cable crimping machine was designed, which uses a hydraulic oil pump group and a piston system. The piston drives multiple push-pull rods to achieve synchronous crimping of multiple core wires. The movable and fixed crimping heads work together to achieve simultaneous crimping of multiple core wires.
It enables rapid, one-time crimping of multiple core wires, improving crimping efficiency and enhancing the robustness of the core wire connection.
Smart Images

Figure CN224110033U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of pressure head machine, especially relates to a electric cable pressure head machine. BACKGROUND
[0002] Cable is a kind of electric energy or signal transmission device, usually by several or several groups of core wire is wrapped in the inside of a larger insulating outer skin composition aggregate, it is beneficial to keep the layout neat and beautiful, use cable to lay circuit to facilitate later maintenance.In laying cable, usually a whole cable is also possible short in the case of not cutting, need to connect several complete cables to continue length, when wiring, let the same cable inside several core wires side by side in order, the core wire of the head end of the previous cable is connected with the core wire of the tail end of the next cable according to the same definition "one-to-one", need to use connecting terminal to connect the core wire of the head end of the previous cable with the core wire of the tail end of the next cable one by one, then use pressure head machine to press tightly, so that connecting terminal connects the core wire connected by cable connector firmly, so as to complete wiring step.
[0003] The existing pressure head machine presses one core wire each time, and the cable has several core wires side by side, and the same core wire has several positions needing to press wire, so it needs to press wire for several times, and the wire pressing operation efficiency is low. UTILITY MODEL CONTENTS
[0004] The utility model solves the technical problems that the prior art has defects, and solves the problem of low wire pressing operation efficiency of the existing pressure head machine.
[0005] The utility model provides a kind of electric cable pressure head machine, including oil cylinder, the oil pump group is installed in the left end of oil cylinder, the connector is installed in the left end of oil pump group, the oil cylinder is installed in the left end of connector, the piston is slidably connected in the oil cylinder, the left end of piston is fixedly connected with five push-pull rods that are left-end-out of oil cylinder, the push-pull rod outer surface is slidably connected with the left end of oil cylinder, the left end of five push-pull rods is fixedly connected with movable pressure head, the movable pressure head lower end is slidably connected with the support arm fixedly connected in the left end of oil cylinder, and the left end of movable pressure head is provided with fixed pressure head fixedly connected on the left side of the upper end of adjacent support arm.
[0006] In the preferred technical scheme of the utility model, the right end of the oil cylinder is provided with a first oil valve, and the left end of the oil cylinder is provided with a second oil valve, and the oil pump is connected with the first oil valve and the second oil valve through a pipeline.
[0007] In the preferred technical scheme of the utility model, the oil cylinder is provided with an oil plug on the upper end.
[0008] In the preferable technical scheme of the utility model, the oil cylinder right lower end is fixedly connected with a hand grip, the hand grip left end upper side is installed with a trigger, the oil cylinder lower end left side is fixedly connected with a handle.
[0009] In the preferable technical scheme of the utility model, the fixed pressure head right end is installed with a second pressure die, and the movable pressure head left end is installed with a first pressure die.
[0010] In the preferable technical scheme of the utility model, the movable pressure head lower end is fixedly connected with a guide sliding block that is slidably connected in the adjacent guide sliding groove, and the guide sliding block lower end is fixedly connected with the adjacent movable pressure head upper end.
[0011] Compared with the prior art, the utility model realizes the beneficial effects that:
[0012] The hand grip and handle are internally installed with a battery to supply power to the oil pump group, or a wire can be used to supply power to the oil pump group, four oil pumps are internally installed in the oil pump group, the oil cylinder internally contains hydraulic oil, each pair of oil pump is connected to the first oil valve and the second oil valve by a conduit to control the hydraulic oil to flow back and forth between the oil cylinder and the oil cylinder, the hydraulic oil promotes the piston to move back and forth in the oil cylinder, the piston synchronously drives multiple push-pull rods to move back and forth, the movable pressure head is close to or away from the fixed pressure head, the overall pressure head machine can simultaneously crimp multiple core wires of the same cable at one time, can crimp multiple core wires firmly at one time, and has the advantages of fast crimping speed and high efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the overall structure right side view of the utility model;
[0014] Figure 2 It is the overall structure left side view of the utility model;
[0015] Figure 3 It is the supporting effect drawing of the utility model's supporting arm;
[0016] Figure 4 It is the overall internal structure schematic view of the utility model.
[0017] In the drawing: 1, oil cylinder; 2, hand grip; 3, handle; 4, trigger; 5, oil cylinder; 6, movable pressure head; 7, fixed pressure head; 8, supporting arm; 9, guide sliding block; 10, guide sliding groove; 11, first pressure die; 12, second pressure die; 13, push-pull rod; 14, piston; 15, first oil valve; 16, second oil valve; 17, oil plug; 18, oil pump group; 19, connector. CONCRETE IMPLEMENTATION
[0018] Please refer to Figures 1-4The utility model provides a technical scheme: an electric cable pressing head machine, including the oil cylinder 1, the oil cylinder 1 left end is installed with oil pump group 18, oil pump group 18 left end is installed with connector 19, connector 19 left end is installed with oil cylinder 5, the inside sliding joint of oil cylinder 5 is provided with piston 14, and the left end fixed connection of piston 14 is provided with five left-end push-pull rod 13 that penetrates out oil cylinder 5, and the left end fixed connection of five push-pull rod 13 is provided with movable pressure head 6, and the left end sliding joint of five movable pressure head 6 is provided with the support arm 8 of fixed connection in the left end of oil cylinder 5, and the left end of movable pressure head 6 is provided with the fixed pressure head 7 of fixed connection in the left side of the upper end of adjacent support arm 8, and the right end of fixed pressure head 7 is installed with second mould 12, and the left end of movable pressure head 6 is installed with first mould 11, and the appearance of first mould 11 and second mould 12 determines the appearance after cable core joint is pressed, and according to the joint appearance of need before use is pressed, the matching first mould 11 and second mould 12 are selected, and first mould 11 and second mould 12 are installed to the left end of movable pressure head 6 and the right end of fixed pressure head 7 respectively, to complete the installation process of first mould 11 and second mould 12.
[0019] The right lower end of oil cylinder 1 is fixedly connected with a hand grip 2, and the lower end of the oil cylinder 1 is fixedly connected with a supporting handle 3 on the left side; the inside of the hand grip 2 and the supporting handle 3 is installed with a battery to supply power to the oil pump group 18, and a wire can also be used to supply power to the oil pump group 18; the power supply mode is diversified and can be suitable for different working scenes.
[0020] Four oil pumps are installed in the oil pump group 18, and the oil cylinder 1 is filled with hydraulic oil; the oil cylinder 1 is communicated with the inside of the four oil pumps respectively; the hydraulic oil in the oil cylinder 1 flows into the inside of the four oil pumps respectively; the right end of the oil cylinder 5 is provided with a first oil valve 15, and the left end of the oil cylinder 5 is provided with a second oil valve 16; the oil pumps are connected with the first oil valve 15 and the second oil valve 16 through pipelines respectively; each pair of oil pumps is connected to the first oil valve 15 and the second oil valve 16 through a conduit respectively, that is, the first oil valve 15 is connected with two oil pumps through two conduits respectively, and the second oil valve 16 is connected with the other two oil pumps through two conduits respectively (the two oil pumps connected with the first oil valve 15 and the second oil valve 16 respectively pump hydraulic oil in opposite directions); only one of the two oil pumps connected with the first oil valve 15 works, and only one of the other two oil pumps connected with the second oil valve 16 works; the left end of the hand grip 2 is provided with a trigger 4; the oil pumps connected with the first oil valve 15 and the second oil valve 16 respectively need to be switched to any corresponding oil pump circuit by operating the trigger 4, so that the first oil valve 15 and the second oil valve 16 can work with any corresponding oil pump.
[0021] The trigger 4 is provided with four circuit switches for controlling each oil pump. The trigger 4 is provided with two positions, each of which controls the circuit of two oil pumps respectively (the two oil pumps respectively refer to one of the oil pumps connected to the first oil valve 15 and one of the oil pumps connected to the second oil valve 16). The power supply circuit of each two oil pumps is switched by pulling the trigger 4. When the trigger 4 is pulled to the corresponding position, the power supply of each two oil pumps connected to the position of the trigger 4 is turned on, so that the corresponding oil pump can work.
[0022] When the cable core joint needs to be compressed, the left hand holds the handle 3, the right hand holds the handle 2, the connector 19 connects the oil cylinder 5 and the oil pump group 18 together, the connector 19 can provide a supporting fulcrum for the oil cylinder 5 when holding the handle 2 and the handle 3, so as to align the cable core joint to be compressed by the supporting arm 8. Each core joint of the cable is respectively inserted between the fixed die 7 and the movable die 6 on each supporting arm 8, and the second die 12 and the first die 11 on the same supporting arm 8 are respectively located on the left and right sides of the adjacent joint, so as to complete the process of placing the cable core joint in the wire pressing position between the fixed die 7 and the movable die 6. A reset power button is additionally installed near the trigger 4. The right thumb presses the reset power button to turn on the power supply of the trigger 4 (it needs to be pressed all the time, and the power will be turned off when it is released). Then the right index finger pulls the trigger 4, and the trigger 4 is switched to the first position. One of the oil pumps connected to the first oil valve 15 sucks the hydraulic oil from the inside of the oil cylinder 1 and pumps it into the inside of the oil cylinder 5 on the right side of the piston 14. At the same time, one of the oil pumps connected to the second oil valve 16 sucks the residual hydraulic oil in the inside of the oil cylinder 5 on the left side of the piston 14 and pumps it back into the inside of the oil cylinder 1. At this time, the oil pressure in the inside of the oil cylinder 5 on the left side of the piston 14 is less than the oil pressure in the inside of the oil cylinder 5 on the right side of the piston 14. The hydraulic oil in the inside of the oil cylinder 5 on the right side of the piston 14 pushes the piston 14 to the left, and the piston 14 simultaneously moves the plurality of push-pull rods 13 to the left along the left end of the oil cylinder 5, so that the movable die 6 moves towards the fixed die 7. The joint of the cable core is extruded to the right of the fixed die 7 by the movable die 6, and the joint of the cable core is compressed between the movable die 6 and the fixed die 7 on the same side.
[0023] After the cable core joint is pressed by the fixed head 7 and the movable head 6, the right thumb is kept pressing the reset power button, and the right index finger is used to pull the trigger 4 to the second gear. At this time, the two oil pumps will be closed, and the circuit will be switched to the other oil pump connected to the first oil valve 15 and the second oil valve 16 respectively. That is, the other oil pump connected to the first oil valve 15 will be started, and the other oil pump connected to the second oil valve 16 will also be started. The other oil pump connected to the first oil valve 15 will suck the hydraulic oil in the oil cylinder 5 to the right of the piston 14 and pump it back to the inside of the oil tank 1. The other oil pump connected to the second oil valve 16 will suck the hydraulic oil in the oil tank 1 and pump it into the oil cylinder 5 to the left of the piston 14. The oil pressure in the oil cylinder 5 to the left of the piston 14 is greater than that to the right of the piston 14. The hydraulic oil in the oil cylinder 5 to the left of the piston 14 pushes the piston 14 to move right in the oil cylinder 5. The piston 14 will move the multiple push-pull rods 13 right along the left end of the oil cylinder 5 at the same time, so that the movable head 6 moves away from the fixed head 7, the first die 11 and the second die 12 are separated from the surface of the cable core joint, and the cable core joint can be separated from the position between the movable head 6 and the fixed head 7. That is, the pressed cable core joint can be separated from the head machine. Then, the trigger 4 and the reset power button are released. The built-in torsion spring of the trigger 4 will return to its original position and make the power switch disengage from the two gears. After the power button is released, the entire oil pump group 18 will be powered off.
[0024] Repeat the above steps, can be used to control the hydraulic oil in the oil cylinder 1 and the oil cylinder 5 back and forth, the hydraulic oil to promote the piston 14 in the oil cylinder 5 left and right back and forth, the piston 14 synchronous drive multiple push-pull rod 13 left and right back and forth, the movable pressure head 6 close to or away from the fixed pressure head 7, because the multiple push-pull rod 13 and the same piston 14 connected, each support arm 8 in the middle of the guide slot 10, each movable pressure head 6 lower end fixedly connected with the slide in the adjacent guide slot 10 of the guide block 9, the guide block 9 lower end and the adjacent movable pressure head 6 upper end fixedly connected, while multiple push-pull rod 13 set with the guide block 9 of the guide slot 10 adaptation, in the movable pressure head 6 moving process will simultaneously drive the guide block 9 synchronous movement, the guide block 9 in the adjacent guide slot 10 inside sliding will let the movable pressure head 6 keep the sliding smooth state, and the guide block 9 will be connected together with the next movable pressure head 6, which will make any one movable pressure head 6 move simultaneously drive other movable pressure head 6 synchronous movement, when each movable pressure head 6 close to adjacent fixed pressure head 7, can simultaneously on each core wire joint compression cable, five support arm 8 on each support arm 8 above the fixed pressure head 7 and movable pressure head 6 can each pressure a core wire joint, five core wires in a cable can be simultaneously pressed, the overall pressure head machine can simultaneously press multiple core wires of the same cable at a time, can be firmly crimped multiple core wires at a time, can continuously crimp multiple core wires of the same cable at a time, after the cable core wire joint crimping is completed, the guide block 9 can simultaneously release multiple movable pressure heads 6, using electric and hydraulic control mode can increase the pressure force, with the advantages of fast pressure speed and high efficiency.
[0025] The oil cylinder 5 upper end is threadedly connected with the oil plug 17, opening the oil plug 17 can facilitate the residual hydraulic oil in the oil cylinder 5 empty, or facilitate the hydraulic oil in the oil cylinder 5 replacement, improve the convenience of the oil cylinder 5 maintenance.
Claims
1. An electric cable pressing machine, comprising an oil cylinder (1), characterized in that: The left end of the oil cylinder (1) is provided with an oil pump group (18), the left end of the oil pump group (18) is provided with a connector (19), the left end of the connector (19) is provided with an oil cylinder (5), the inside of the oil cylinder (5) is slidably connected with a piston (14), the left end of the piston (14) is fixedly connected with five push-pull rods (13) which penetrate through the left end of the oil cylinder (5) to the left, the outer surface of the push-pull rod (13) is slidably connected with the left end of the oil cylinder (5), the left end of the five push-pull rods (13) is fixedly connected with a movable pressing head (6), the lower end of the movable pressing head (6) is slidably connected with a supporting arm (8) which is fixedly connected to the left end of the oil cylinder (5), and the left end of the movable pressing head (6) is provided with a fixed pressing head (7) which is fixedly connected to the left side of the upper end of the adjacent supporting arm (8).
2. A motorized cable crimper as in claim 1, wherein: The right end of the oil cylinder (5) is provided with a first oil valve (15), the left end of the oil cylinder (5) is provided with a second oil valve (16), and the oil pump is connected with the first oil valve (15) and the second oil valve (16) through a pipeline.
3. A motorized cable crimper as in claim 1, wherein: The upper end of the oil cylinder (5) is threadedly connected with an oil plug (17).
4. A motorized cable crimper as in claim 1, wherein: The lower right end of the oil cylinder (1) is fixedly connected with a hand grip (2), the left end of the hand grip (2) is provided with a trigger (4) on the upper side, and the lower left end of the oil cylinder (1) is fixedly connected with a supporting handle (3).
5. A motorized cable crimper as in claim 1, wherein: The right end of the fixed pressing head (7) is provided with a second pressing die (12), and the left end of the movable pressing head (6) is provided with a first pressing die (11).
6. A motorized cable crimper as in claim 1, wherein: The middle of each supporting arm (8) is provided with a guide sliding groove (10), the lower end of each movable pressing head (6) is fixedly connected with a guide sliding block (9) which is slidably connected in the inside of the adjacent guide sliding groove (10), and the lower end of the guide sliding block (9) is fixedly connected with the upper end of the adjacent movable pressing head (6).