Chemical solution ratio control device
By designing a chemical solution mixing control device, which uses a one-in-two-out solenoid valve and a flow meter to automatically control the solution flow, and combined with a PLC controller and height adjustment components, the problem of low efficiency in chemical solution mixing is solved, and automated and efficient solution mixing is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-04-14
AI Technical Summary
Existing methods for preparing chemical solutions are inefficient, require manual intervention, and cannot achieve automatic dosage control.
A chemical solution mixing control device was designed, comprising a mixing control component and a height adjustment component. The device automatically controls the solution flow rate using a one-inlet, two-outlet solenoid valve and a flow meter, and achieves automatic mixing by combining a PLC controller. The height adjustment component adapts to different container heights.
It achieves automated and highly efficient control of chemical solution proportioning, reduces manual intervention, and improves the efficiency of chemical solution proportioning.
Smart Images
Figure CN224113894U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of equipment for solution preparation, and in particular to a device for controlling the proportion of chemical solutions. Background Technology
[0002] A chemical solution is a mixture formed by the uniform dispersion of one or more solutes in a liquid solvent. This solution can be an aqueous solution or an organic solution, and it is widely used in various fields such as chemical reactions, material transport, extraction, and separation. Accurate preparation of the chemical solution before use is crucial not only for the success of experiments or production but also for safety, economic efficiency, and environmental protection.
[0003] The commonly used method for preparing chemical solutions involves selecting the required chemicals in a certain proportion and then manually pouring them into a container for mixing. However, this method is inefficient and therefore needs to be improved. Utility Model Content
[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a chemical solution proportioning control device. This device, by setting proportioning control components, automatically controls the dosage without human intervention, thereby improving the proportioning efficiency of chemical solutions.
[0005] In view of the above, this utility model provides the following technical solution:
[0006] A chemical solution proportioning control device includes a base, a support frame fixedly installed on the top of the base, a container disposed on the top of the base, and a proportioning control component and a height adjustment component disposed on the support frame;
[0007] The proportioning control assembly includes a movable frame, a one-in-two-out solenoid valve, a flow meter, a funnel, a feeding pipe, a residual material drain pipe, and a protective shell. The movable frame is slidably connected to the inside of the support frame. The one-in-two-out solenoid valve is fixedly installed at the top of one end of the movable frame. The flow meter is fixedly installed at the top of the one-in-two-out solenoid valve. The funnel is fixedly installed at the top of the flow meter. The feeding pipe and the residual material drain pipe are both fixedly installed at the bottom of the one-in-two-out solenoid valve. The protective shell is sleeved on the outside of the flow meter and the one-in-two-out solenoid valve.
[0008] Optionally, the flow meter output terminal is connected to the input terminal of a one-in-two-out solenoid valve, and the flow meter input terminal is connected to the funnel output terminal.
[0009] Optionally, one end of the feeding pipe is connected to the first output end of the one-in-two-out solenoid valve, and one end of the residual material drain pipe is connected to the second output end of the one-in-two-out solenoid valve.
[0010] Optionally, the top opening of the container is located at the bottom of the feed tube output end.
[0011] Optionally, the height adjustment assembly includes an adjustment screw, a drive motor, a front pressure rod, a rear pressure rod, a normally open switch, and a return spring. The adjustment screw is rotatably connected to the inside of the support frame, the drive motor is fixedly installed on the top of the support frame, one end of the front pressure rod is rotatably connected to one side of the bottom of the movable frame, the middle of the rear pressure rod is fixedly connected to one end of the front pressure rod, the normally open switch is fixedly installed on one side of the bottom of the movable frame, and the return spring is fixedly installed between one end of the rear pressure rod and the movable frame.
[0012] Optionally, the adjusting screw and the movable frame are threaded together, and one end of the adjusting screw is fixedly installed on one end of the output shaft of the drive motor.
[0013] Optionally, one end of the front pressure rod is located at the top of the container opening, and one end of the rear pressure rod rests against the surface of the normally open switch button.
[0014] As can be seen from the above technical solutions, the embodiments of this utility model have the following advantages:
[0015] 1. This utility model discloses a chemical solution proportioning control device. By setting a proportioning control component, specifically, during use, the threshold of the flow meter is adjusted, and then a funnel is used to detect the flow rate. The flow rate is then discharged into the container through the feeding pipe at the first output end of the one-in-two-out solenoid valve for proportioning. During the proportioning process, when the solution reaches the required amount, the first output end of the one-in-two-out solenoid valve closes and the second output end opens. Excess solution is discharged and recovered from the residual material discharge pipe. No manual intervention is required, and the dosage is automatically controlled, thereby improving the proportioning efficiency of the chemical solution.
[0016] 2. This utility model discloses a chemical solution proportioning control device. By setting a height adjustment component, specifically, in use, the container is placed on the base. At this time, the drive motor drives the adjustment screw to rotate and engage with the movable frame to adjust the height of the movable frame. When the front pressure rod touches the top of the container, one end of the front pressure rod is lifted, causing one end of the rear pressure rod to compress the return spring, and the other end causes the normally open switch to no longer be pressed, and then it is opened. At this time, the drive motor is de-energized. The height of the proportioning control component is automatically adjusted according to the height of the container, which is convenient to use.
[0017] These features and advantages of the present invention will be disclosed in detail in the following specific embodiments and accompanying drawings. Attached Figure Description
[0018] The present invention will be further described below with reference to the accompanying drawings:
[0019] Figure 1 This is a schematic diagram of the assembly structure of this utility model.
[0020] Figure 2This is a schematic diagram of the overall structure of this utility model.
[0021] Figure 3 This is a partial structural diagram of the present invention.
[0022] Figure 4 This utility model Figure 3 A magnified view of a portion of point A in the middle.
[0023] Explanation of reference numerals in the attached drawings: 1. Base; 2. Support frame; 3. Container; 401. Movable frame; 402. One-in-two-out solenoid valve; 403. Flow meter; 404. Funnel; 405. Feed pipe; 406. Residual material drain pipe; 407. Protective housing; 501. Adjusting screw; 502. Drive motor; 503. Front pressure rod; 504. Rear pressure rod; 505. Normally open switch; 506. Return spring. Detailed Implementation
[0024] The technical solutions of the present utility model will be explained and described below with reference to the accompanying drawings. However, the following embodiments are only preferred embodiments of the present utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments in the implementation methods without creative effort are all within the protection scope of the present utility model.
[0025] The implementation of this utility model will now be described in detail with reference to the accompanying drawings.
[0026] For easier understanding, please refer to Figures 1 to 4 An embodiment of a chemical solution proportioning control device provided by this utility model includes a base 1, a support frame 2 fixedly installed on the top of the base 1, a container 3 provided on the top of the base 1, and a proportioning control component and a height adjustment component provided on the support frame 2.
[0027] The proportioning control assembly includes a movable frame 401, a one-in-two-out solenoid valve 402, a flow meter 403, a funnel 404, a feeding pipe 405, a residual material drain pipe 406, and a protective housing 407. The movable frame 401 is slidably connected to the inner side of the support frame 2. The one-in-two-out solenoid valve 402 is fixedly installed on the top of one end of the movable frame 401. The flow meter 403 is fixedly installed on top of the one-in-two-out solenoid valve 402. The funnel 404 is fixedly installed on top of the flow meter 403. The feeding pipe 405 and the residual material drain pipe 406 are both fixedly installed on the... At the bottom of the inlet-outlet solenoid valve 402, a protective housing 407 is fitted over the flow meter 403 and the inlet-outlet solenoid valve 402. The output end of the flow meter 403 is connected to the input end of the inlet-outlet solenoid valve 402, and the input end of the flow meter 403 is connected to the output end of the funnel 404. One end of the feed pipe 405 is connected to the first output end of the inlet-outlet solenoid valve 402, and one end of the residual material drain pipe 406 is connected to the second output end of the inlet-outlet solenoid valve 402. The top opening of the container 3 is located at the bottom of the output end of the feed pipe 405.
[0028] It should be noted that by setting up a one-in-two-out solenoid valve 402, which has one input end and two output ends, the flow rate of the solution is calculated by a flow meter 403. First, a threshold is set for the flow meter 403. Then, a funnel 404 is used, and the flow rate is detected by the flow meter 403. Then, the solution is discharged into the container 3 through the feed pipe 405 of the first output end of the one-in-two-out solenoid valve 402 for proportioning. During the proportioning process, when the solution reaches the required amount, the first output end of the one-in-two-out solenoid valve 402 closes and the second output end opens. The excess solution is discharged and recovered from the residual material drain pipe 406. No manual intervention is required, and the dosage is automatically controlled. In addition, the equipment is equipped with a PLC controller for controlling the operation of the equipment. The use of a PLC controller is a common method in the current electrification industry, which will not be elaborated here.
[0029] In some embodiments, such as Figure 1 , Figure 3 , Figure 4As shown, the height adjustment assembly includes an adjusting screw 501, a drive motor 502, a front pressure rod 503, a rear pressure rod 504, a normally open switch 505, and a return spring 506. The adjusting screw 501 is rotatably connected to the inside of the support frame 2. The drive motor 502 is fixedly installed on the top of the support frame 2. One end of the front pressure rod 503 is rotatably connected to the bottom side of the movable frame 401. The middle part of the rear pressure rod 504 is fixedly connected to one end of the front pressure rod 503. The normally open switch 505 is fixedly installed on the bottom side of the movable frame 401. The return spring 506 is fixedly installed between one end of the rear pressure rod 504 and the movable frame 401. The adjusting screw 501 and the movable frame 401 are threaded together. One end of the adjusting screw 501 is fixedly installed on one end of the output shaft of the drive motor 502. One end of the front pressure rod 503 is located at the top of the opening of the container 3. The side surface of one end of the rear pressure rod 504 abuts against the surface of the button of the normally open switch 505.
[0030] It should be noted that by setting a normally open switch 505, and setting a front pressure rod 503 and a rear pressure rod 504 as the starting structure of the normally open switch 505, when in use, the container 3 is placed on the base 1. At this time, the drive motor 502 drives the adjusting screw 501 to rotate and engage with the movable frame 401 to adjust the height of the movable frame 401. When the front pressure rod 503 touches the top of the container 3, the front pressure rod 503 causes one end of the rear pressure rod 504 to compress the return spring 506, and the other end causes the normally open switch 505 to no longer be pressed, and then it is opened. At this time, the drive motor 502 is de-energized, and the height of the proportioning control component is automatically adjusted according to the height of the container 3.
[0031] The drive motor 502 and normally open switch 505 in this utility model are known components and will not be described in detail here.
[0032] Working principle: During use, container 3 is placed on base 1. At this time, drive motor 502 drives adjusting screw 501 to rotate and engage with movable frame 401, adjusting the height of movable frame 401. When the front pressure rod 503 touches the top of container 3, the front pressure rod 503 causes one end of the rear pressure rod 504 to compress the return spring 506, and the other end causes the normally open switch 505 to no longer be pressed and then open. At this time, drive motor 502 is de-energized. According to the height of container 3, the height of the proportioning control component is automatically adjusted. Then, a threshold is set for flow meter 403. Then, funnel 404 is used, and flow is detected by flow meter 403. Then, the proportioning is discharged into container 3 through the feed pipe 405 of the first output end of one-in-two-out solenoid valve 402. During the proportioning process, when the solution reaches the required amount, the first output end of one-in-two-out solenoid valve 402 closes and the second output end opens. Excess solution is discharged and recovered from the residual material drain pipe 406. No manual intervention is required, and the dosage is automatically controlled.
[0033] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.
Claims
1. A chemical solution proportioning control device, characterized in that: Includes a base (1), a support frame (2) fixedly installed on the top of the base (1), a container (3) provided on the top of the base (1), and a proportioning control component and a height adjustment component provided on the support frame (2); The proportioning control assembly includes a movable frame (401), a one-in-two-out solenoid valve (402), a flow meter (403), a funnel (404), a feeding pipe (405), a residual material drain pipe (406), and a protective shell (407). The movable frame (401) is slidably connected to the inside of the support frame (2). The one-in-two-out solenoid valve (402) is fixedly installed on the top of one end of the movable frame (401). The flow meter (403) is fixedly installed on the top of the one-in-two-out solenoid valve (402). The funnel (404) is fixedly installed on the top of the flow meter (403). The feeding pipe (405) and the residual material drain pipe (406) are both fixedly installed at the bottom of the one-in-two-out solenoid valve (402). The protective shell (407) is sleeved on the outside of the flow meter (403) and the one-in-two-out solenoid valve (402).
2. The chemical solution proportioning control device according to claim 1, characterized in that: The output end of the flow meter (403) is connected to the input end of the one-in-two-out solenoid valve (402), and the input end of the flow meter (403) is connected to the output end of the funnel (404).
3. The chemical solution proportioning control device according to claim 1, characterized in that: One end of the feeding pipe (405) is connected to the first output end of the one-in-two-out solenoid valve (402), and one end of the residual material drain pipe (406) is connected to the second output end of the one-in-two-out solenoid valve (402).
4. The chemical solution proportioning control device according to claim 1, characterized in that: The top opening of the container (3) is located at the bottom of the output end of the feeding pipe (405).
5. The chemical solution proportioning control device according to claim 1, characterized in that: The height adjustment assembly includes an adjustment screw (501), a drive motor (502), a front pressure rod (503), a rear pressure rod (504), a normally open switch (505), and a return spring (506). The adjustment screw (501) is rotatably connected to the inside of the support frame (2). The drive motor (502) is fixedly installed on the top of the support frame (2). One end of the front pressure rod (503) is rotatably connected to the bottom side of the movable frame (401). The middle part of the rear pressure rod (504) is fixedly connected to one end of the front pressure rod (503). The normally open switch (505) is fixedly installed on the bottom side of the movable frame (401). The return spring (506) is fixedly installed between one end of the rear pressure rod (504) and the movable frame (401).
6. The chemical solution proportioning control device according to claim 5, characterized in that: The adjusting screw (501) and the movable frame (401) are engaged by threads, and one end of the adjusting screw (501) is fixedly installed on one end of the output shaft of the drive motor (502).
7. The chemical solution proportioning control device according to claim 5, characterized in that: One end of the front pressure rod (503) is located at the top of the opening of the container (3), and the side surface of one end of the rear pressure rod (504) abuts against the surface of the normally open switch (505) button.