Anti-blocking device of ceramic pigment jet mill

By introducing a guide frame and a scraper frame into the ceramic pigment airflow pulverizer, the problem of pigment accumulation and clogging on the surface of the classifying wheel is solved, achieving uniform pigment dispersion and anti-clogging effect.

CN224114150UActive Publication Date: 2026-04-14FOSHAN HUAYI CERAMIC COLORS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

In existing ceramic pigment airflow pulverizers, fine pigment particles tend to adhere to and accumulate on the surface of the classifying wheel, forming a pigment layer that is difficult to remove. When coarse pigment particles are discharged directly, they are prone to causing blockages.

Method used

The design incorporates an anti-clogging device, including a flow guide, a scraper, and spiral conveyor blades, which prevents pigment buildup by scraping off fine particles and conveying coarse particles.

Benefits of technology

It effectively scrapes off the pigment from the surface of the grading wheel, preventing clogging, ensuring uniform pigment dispersion, and reducing the risk of clogging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of mechanical engineering, in particular to an anti-blocking device of a ceramic pigment jet mill. The utility model provides an anti-blocking device of a ceramic pigment jet mill, which is capable of scraping off ceramic pigments on the surface of a grading wheel, conveying and discharging coarse ceramic pigments through a spiral conveying blade and preventing blockage caused by accumulation of the ceramic pigments. An anti-blocking device of a ceramic pigment jet mill comprises supporting legs, a milling cylinder and the like, and the upper portions of the supporting legs are connected with the milling cylinder. According to the ceramic pigment grading device, the motor is started to drive the rotating shaft to rotate, so that the grading wheel rotates, ceramic pigment particles adhering to the surface of the grading wheel are scraped off through the first scraping frame, the bevel gears are meshed with one another to move to drive the spiral conveying blade to rotate, and the ceramic pigment on the surface of the grading wheel can be scraped off; and meanwhile, coarse-particle ceramic pigments are conveyed and discharged through the spiral conveying blade, and the effect of preventing blockage caused by accumulation of the ceramic pigments is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical engineering, and in particular to an anti-clogging device for a ceramic pigment airflow pulverizer. Background Technology

[0002] The air jet mill for ceramic pigments is a high-efficiency pulverizing device specifically designed to refine ceramic pigment particles to the micron or even submicron level. It utilizes the energy of high-speed airflow to cause material particles to collide and rub against each other, thereby achieving the purpose of pulverization. As one of the core components of the air jet mill, the classifying wheel's main function is to classify the pulverized pigment particles to ensure that the finished product meets the particle size requirements. However, under the action of high-speed airflow, some fine ceramic pigment particles tend to adhere to and accumulate on the surface of the classifying wheel, gradually forming a pigment layer that is difficult to remove. Furthermore, when coarse ceramic pigment particles are discharged directly, they are also prone to clogging due to accumulation.

[0003] Therefore, it is necessary to design an anti-clogging device for a ceramic pigment airflow pulverizer that can scrape off the ceramic pigment from the surface of the grading wheel and simultaneously convey and discharge coarse ceramic pigment particles through a spiral conveyor blade to prevent the accumulation of ceramic pigment and clogging. Utility Model Content

[0004] To overcome the shortcomings of existing air jet mills, where fine ceramic pigment particles tend to adhere to and accumulate on the surface of the classifying wheel, gradually forming a difficult-to-remove pigment layer, and coarse ceramic pigment particles are also prone to clogging when discharged directly due to accumulation, this invention provides an anti-clogging device for an air jet mill that can scrape off ceramic pigment from the surface of the classifying wheel and simultaneously convey and discharge coarse ceramic pigment particles through a spiral conveyor blade, thus preventing ceramic pigment accumulation and clogging.

[0005] A clog prevention device for a ceramic pigment airflow pulverizer includes a support foot, a pulverizing cylinder, a sealing cover, a first air inlet pipe, a feeding frame, a second air inlet pipe, a motor, a classifying wheel, a fine material outlet, and an anti-clogging component. The pulverizing cylinder is connected to the upper part of the support foot, and the sealing cover is threadedly connected to the upper part of the pulverizing cylinder. The first air inlet pipe is connected to the lower left side of the pulverizing cylinder, and the feeding frame is connected to the lower side of the pulverizing cylinder. The second air inlet pipe is connected to the lower right side of the feeding frame. The motor is connected to the upper right part of the pulverizing cylinder, and the classifying wheel is connected to the output shaft of the motor. The fine material outlet is connected to the upper left part of the pulverizing cylinder. The classifying wheel and the fine material outlet are rotatably connected, and the fine material outlet is equipped with an anti-clogging component to prevent the classifying wheel from clogging with the feeding frame.

[0006] To further explain, the anti-clogging component includes a guide frame, pulleys, a rotating shaft, bevel gears, a support frame, a first scraper, a second scraper, and a spiral conveyor blade. The guide frame is connected to the inner side of the upper part of the crushing cylinder. The rotating shaft is rotatably connected to the upper right part of the crushing cylinder. A pulley is connected to the right side of the classifying wheel. A pulley is also connected to the right side of the rotating shaft. A flat belt is wound between the pulleys. The support frame is connected to the lower side of the fine material outlet. The second scraper is rotatably connected to the lower part of the support frame. The second scraper contacts the inner side of the crushing cylinder and the feeding frame. A bevel gear is connected to the upper middle part of the second scraper. A bevel gear is also connected to the left side of the rotating shaft. The bevel gears mesh with each other. The first scraper is connected to the upper right part of the support frame. The first scraper contacts the classifying wheel and passes through the rotating shaft. A spiral conveyor blade is connected to the lower middle part of the second scraper.

[0007] To further explain, the air deflector has a conical structure.

[0008] To further explain, it also includes a feed pipe, which is connected to the upper part of the middle of the sealing cap.

[0009] To further explain, it also includes a material distribution rack, which is connected to the inner side of the lower part of the feed pipe.

[0010] To further explain, the material distribution rack has a grid-like structure.

[0011] The beneficial effects of this utility model are as follows: 1. By starting the motor, the rotating shaft is driven to rotate, causing the grading wheel to rotate. The first scraping frame scrapes off the ceramic pigment particles that are stuck to the surface of the grading wheel. The meshing motion of the bevel gears drives the spiral conveying blade to rotate, which achieves the effect of scraping off the ceramic pigment on the surface of the grading wheel. At the same time, the spiral conveying blade transports and discharges the coarse ceramic pigment particles, preventing the accumulation of ceramic pigment and the blockage.

[0012] 2. This utility model discharges ceramic pigment particles into the crushing cylinder through the feed pipe, and distributes the ceramic pigment particles evenly through the material distribution rack, so that the ceramic pigment particles are dispersed and discharged along the guide rack. This achieves the effect of dispersing and feeding ceramic pigment particles, reducing the aggregation and adhesion between particles, and reducing the risk of blockage. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a cross-sectional three-dimensional structural diagram of the first air inlet pipe and the material feeding frame of this utility model.

[0015] Figure 3 This is a three-dimensional structural diagram of the motor and grader wheel components of this utility model.

[0016] Figure 4This is a cross-sectional three-dimensional structural diagram of the pulley and shaft components of this utility model.

[0017] Figure 5 This is a three-dimensional structural diagram of the second scraper and spiral conveyor blades of this utility model.

[0018] The markings in the attached diagram are as follows: 1: support foot, 2: crushing cylinder, 3: sealing cover, 4: feed pipe, 5: first air inlet pipe, 6: discharge frame, 7: second air inlet pipe, 8: motor, 9: grading wheel, 10: fine material outlet, 11: material distribution frame, 12: guide frame, 13: pulley, 14: rotating shaft, 15: bevel gear, 16: support frame, 17: first scraper frame, 18: second scraper frame, 19: spiral conveyor blade. Detailed Implementation

[0019] The present invention will now be described more fully below with reference to the accompanying drawings, in which presently preferred embodiments of the invention are shown. However, the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness and to fully convey the scope of the invention to those skilled in the art.

[0020] A clog prevention device for a ceramic pigment airflow pulverizer, such as Figures 1-5As shown, it includes a support foot 1, a crushing cylinder 2, a sealing cover 3, a feed pipe 4, a first air inlet pipe 5, a discharge frame 6, a second air inlet pipe 7, a motor 8, a classifying wheel 9, a fine material outlet 10, a material distribution frame 11, and an anti-clogging component. The crushing cylinder 2 is connected to the upper part of the support foot 1. The sealing cover 3 is threadedly connected to the upper part of the crushing cylinder 2. The feed pipe 4 is connected to the upper side of the middle of the sealing cover 3. The first air inlet pipe 5 is connected to the lower left side of the crushing cylinder 2. The discharge frame 6 is connected to the lower side of the crushing cylinder 2. A second air inlet pipe 7 is connected to the lower right side of the material frame 6. A motor 8 is connected to the upper right side of the crushing cylinder 2, and a classifying wheel 9 is connected to the output shaft of the motor 8. A fine material outlet 10 is connected to the upper left side of the crushing cylinder 2. The classifying wheel 9 and the fine material outlet 10 are rotatably connected. A material distribution frame 11 is connected to the lower inner side of the feed pipe 4. The material distribution frame 11 has a grid-like structure. An anti-clogging component is provided on the fine material outlet 10. The anti-clogging component includes a guide frame 12, a pulley 13, a rotating shaft 14, and a bevel gear 1. 5. Support frame 16, first scraper frame 17, second scraper frame 18, and spiral conveyor blade 19. A guide frame 12 is connected to the inner upper part of the crushing cylinder 2. The guide frame 12 has a conical structure to facilitate flow guidance and dispersion. A rotating shaft 14 is rotatably connected to the upper right part of the crushing cylinder 2. A pulley 13 is connected to the right side of the classifying wheel 9. A pulley 13 is also connected to the right side of the rotating shaft 14. A flat belt is wound between the pulleys 13. A support frame 16 is connected to the lower side of the fine material outlet 10. The support frame 16... The second scraper 18 is rotatably connected to the crushing cylinder 2 and the inner side of the feeding frame 6. A bevel gear 15 is connected to the upper middle part of the second scraper 18, and a bevel gear 15 is also connected to the left side of the rotating shaft 14. The bevel gears 15 mesh with each other. A first scraper 17 is connected to the upper right side of the support frame 16. The first scraper 17 is in contact with the classifying wheel 9 and passes through the rotating shaft 14. A spiral conveyor blade 19 is connected to the lower middle part of the second scraper 18.

[0021] When using this device, first place the crushing cylinder 2 in the ceramic pigment airflow crushing area, supported by the support feet 1. Then, connect the air supply pipes through the first air inlet pipe 5 and the second air inlet pipe 7, so that the high-pressure airflow enters the crushing cylinder 2 tangentially through the first air inlet pipe 5 and the second air inlet pipe 7, forming a strong rotating airflow field. At the same time, the ceramic pigment particles are discharged into the crushing cylinder 2 through the feed pipe 4. The ceramic pigment particles are evenly distributed by the material distribution frame 11, so that the ceramic pigment particles are dispersed and discharged along the guide frame 12. This disperses the ceramic pigment particles, reduces the aggregation and adhesion between particles, and reduces the risk of blockage. The ceramic pigment particles are driven by the high-speed airflow to make circular motion in the crushing cylinder 2, and are crushed by collision and friction. As the airflow flows to the upper part of the crushing cylinder 2, the fine particles are discharged from the fine material outlet 10 through the classifying wheel 9, and the coarse particles are discharged from the fine material outlet 10. Under the combined action of gravity and airflow, the particles gradually move towards the lower part of the crushing cylinder 2. At the same time, the motor 8 is started, driving the rotating shaft 14 to rotate, causing the classifying wheel 9 to rotate. The first scraper 17 scrapes off the ceramic pigment particles adhering to the surface of the classifying wheel 9. The rotation of the classifying wheel 9 drives the pulley 13 to rotate, causing the flat belt to rotate. The pulley 13 and the flat belt drive the rotating shaft 14 to rotate, causing the bevel gear 15 to rotate. The bevel gears 15 mesh with each other, driving the second scraper 18 and the spiral conveyor blade 19 to rotate. The second scraper 18 scrapes off the ceramic pigment adhering to the inner wall of the crushing cylinder 2 and the feeding frame 6. The spiral conveyor blade 19 discharges the coarse ceramic pigment particles downwards, thus scraping off the ceramic pigment on the surface of the classifying wheel 9. At the same time, the spiral conveyor blade 19 transports and discharges the coarse ceramic pigment particles, preventing the accumulation of ceramic pigment and blockage.

[0022] Although the present invention has been described with reference to exemplary embodiments, it should be understood that the present invention is not limited to the disclosed exemplary embodiments. The scope of the following claims should be given the broadest interpretation in order to cover all variations and equivalent structures and functions.

Claims

1. A clog prevention device for a ceramic pigment airflow pulverizer, characterized in that: It includes a support foot (1), a crushing cylinder (2), a sealing cover (3), a first air inlet pipe (5), a feeding frame (6), a second air inlet pipe (7), a motor (8), a classifying wheel (9), a fine material outlet (10), and an anti-clogging component. The upper part of the support foot (1) is connected to the crushing cylinder (2), the upper part of the crushing cylinder (2) is threadedly connected to the sealing cover (3), the lower left side of the crushing cylinder (2) is connected to the first air inlet pipe (5), the lower side of the crushing cylinder (2) is connected to the feeding frame (6), the lower right side of the feeding frame (6) is connected to the second air inlet pipe (7), the upper right part of the crushing cylinder (2) is connected to the motor (8), the output shaft of the motor (8) is connected to the classifying wheel (9), the upper left part of the crushing cylinder (2) is connected to the fine material outlet (10), the classifying wheel (9) and the fine material outlet (10) are rotatably connected, and the fine material outlet (10) is provided with an anti-clogging component that can prevent the classifying wheel (9) and the feeding frame (6) from clogging.

2. The anti-clogging device for a ceramic pigment airflow pulverizer according to claim 1, characterized in that: The anti-clogging component includes a flow guide (12), a pulley (13), a rotating shaft (14), a bevel gear (15), a support frame (16), a first scraper (17), a second scraper (18), and a spiral conveyor blade (19). The flow guide (12) is connected to the inner side of the upper part of the crushing cylinder (2). The rotating shaft (14) is rotatably connected to the upper right part of the crushing cylinder (2). The right side of the classifying wheel (9) is connected to a pulley (13). The right side of the rotating shaft (14) is also connected to a pulley (13). A flat belt is wound between the pulleys (13). The support frame (16) is connected to the lower side of the fine material outlet (10). The second scraper (18) is rotatably connected to the lower part of the support frame (16). The second scraper (18) contacts the inner side of the crushing cylinder (2) and the feeding frame (6). A bevel gear (15) is connected to the upper middle part of the second scraper (18). A bevel gear (15) is also connected to the left side of the rotating shaft (14). The bevel gears (15) mesh with each other. A first scraper (17) is connected to the upper right side of the support frame (16). The first scraper (17) contacts the grading wheel (9). The first scraper (17) passes through the rotating shaft (14). A spiral conveyor blade (19) is connected to the lower middle part of the second scraper (18).

3. The anti-clogging device for a ceramic pigment airflow pulverizer according to claim 2, characterized in that: The flow guide (12) has a conical structure.

4. The anti-clogging device for a ceramic pigment airflow pulverizer according to claim 1, characterized in that: It also includes a feed pipe (4), and the upper part of the sealing cap (3) is connected to the feed pipe (4).

5. The anti-clogging device for a ceramic pigment airflow pulverizer according to claim 4, characterized in that: It also includes a material distribution rack (11), and the material distribution rack (11) is connected to the inner side of the lower part of the feed pipe (4).

6. The anti-clogging device for a ceramic pigment airflow pulverizer according to claim 5, characterized in that: The material sorting rack (11) has a grid-shaped structure.