Anti-freezing solution spraying device for coal transportation

By designing a spraying device with a gantry and ball bearing travel assembly on coal transport trains, the problem of incomplete antifreeze spraying in existing technologies has been solved, achieving comprehensive spraying of the inner walls of the carriages and improving the spraying effect of antifreeze.

CN224114313UActive Publication Date: 2026-04-14ORDOS SHENDONG TIANLONG CHEM
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ORDOS SHENDONG TIANLONG CHEM
Filing Date
2025-03-10
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The existing antifreeze spraying devices for coal transportation cannot fully spray the inner walls of the car body, resulting in coal dust freezing and sticking to the inner walls of the car body.

Method used

A spraying device comprising a gantry, vertical pipe, inclined pipe, and spray cylinder was designed. The nozzles are located inside the carriage and travel within the roller track via a ball bearing travel assembly, enabling them to automatically cross the carriage seams and achieve a comprehensive spraying effect.

Benefits of technology

It achieves comprehensive spraying of the inner wall of the carriage, improves the spraying effect of antifreeze, solves the problem of coal dust freezing and sticking, and is flexible and convenient to use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224114313U_ABST
    Figure CN224114313U_ABST
Patent Text Reader

Abstract

The utility model discloses a coal transportation anti-freezing solution spraying device which comprises a portal frame fixedly crossing over a carriage, a vertical pipe is vertically connected to the top end of the portal frame, a water pump and a ball valve are installed on the vertical pipe, and a hose, an inclined pipe and a V-shaped pipe are sequentially connected to the bottom end of the vertical pipe. A spraying barrel is horizontally installed at the tail end of the V-shaped pipe, a plurality of spraying heads are installed at the two ends and the outer circumferential face of the spraying barrel, walking rods are horizontally connected to the two sides of the inclined pipe, and ball walking assemblies are installed at the outer ends of the walking rods; the anti-freezing solution spraying device has the advantages that the rotatable spraying device is designed on the basis of traditional anti-freezing solution spraying, a spraying head is located in a carriage during spraying, the inner wall of the carriage can be better and comprehensively sprayed, meanwhile, the anti-freezing solution spraying device can automatically cross the joint position of two carriages, design is ingenious, use is flexible and convenient, and the anti-freezing solution spraying device is suitable for popularization and application. And the spraying effect is obviously improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical fields:

[0001] This utility model relates to the technical field of antifreeze spraying equipment for coal transportation, and in particular to an antifreeze spraying device for coal transportation. Background technology:

[0002] In winter railway coal transportation, the coal contains a certain amount of moisture, which can easily cause coal to freeze and stick to the car body and the bottom of the car, making unloading difficult and affecting railway transportation efficiency and safety. To prevent coal from freezing and sticking to the car body, antifreeze is sprayed inside the car body before loading. In the existing technology, the antifreeze spraying device includes a cantilever cylinder with several nozzles. Because the cantilever cylinder of this spraying device is located above the car body, it is difficult to spray the antifreeze evenly on the inner wall of the car body. The antifreeze spraying effect needs to be further improved, and the phenomenon of coal powder freezing and sticking to the inner wall of the car body still exists. Utility Model Content:

[0003] The purpose of this utility model is to provide a coal transportation antifreeze spraying device to solve the technical problem that existing coal transportation antifreeze spraying devices are unable to comprehensively spray the inner walls of the carriage.

[0004] The present invention relates to a coal transport antifreeze spraying device, which is applied to a coal transport train. The coal transport train includes several cars connected in sequence. A gantry frame is fixedly spanning the top of each car. A vertical pipe is vertically connected to the top of the gantry frame. A water pump and a ball valve are installed on the vertical pipe. A hose, an inclined pipe, and a V-shaped pipe are sequentially connected to the bottom of the vertical pipe. A spraying cylinder is horizontally installed at the end of the V-shaped pipe. The spraying cylinder is located inside the car. Several nozzles are installed at both ends and on the outer circumference of the spraying cylinder. Traveling rods are horizontally connected to both sides of the inclined pipe. A ball bearing traveling assembly is installed at the outer end of the traveling rod. The ball bearing traveling assembly travels on the gantry frame. Rollers matching the positions of the inclined pipes are rotatably connected to both ends of the top of the car.

[0005] Furthermore, an arc-shaped raceway groove is provided on the inner side of the gantry frame, and the ball bearing traveling assembly travels within the raceway groove.

[0006] Furthermore, the angle between the inclined tube and the vertical direction is 15° to 45°.

[0007] Furthermore, the ball bearing travel assembly includes a connecting post, one end of which is screwed onto the travel rod, and a blind hole is provided at the other end of the connecting post. A compression spring and a travel ball are sequentially installed in the blind hole from the bottom to the opening, and the travel ball rolls in the raceway groove.

[0008] Furthermore, a threaded through hole is horizontally provided on the raceway groove, and a limit pin is screwed into the threaded through hole. The limit pin is used to limit the lower limit travel position of the traveling rod.

[0009] Furthermore, a wear-resistant sleeve is fixedly fitted onto the inclined tube.

[0010] The beneficial effects of this utility model are as follows: Based on the traditional antifreeze spraying, this utility model designs a rotating spraying device, so that the nozzle is located inside the carriage during spraying, which can better spray the inner wall of the carriage. At the same time, this utility model can automatically cross the seam between two carriages. The design is ingenious, flexible and convenient to use, and the spraying effect is significantly improved. It is worth promoting and using on a large scale. Attached image description:

[0011] Figure 1 This is a front view of the utility model in use.

[0012] Figure 2 This is a top view of the utility model in use;

[0013] Figure 3 This is a perspective view of the present utility model;

[0014] Figure 4 A cross-sectional view of the ball bearing assembly;

[0015] Figure 5 This is a schematic diagram showing the state of the present invention as it moves to the junction of the two carriages;

[0016] In the diagram, 1 is the carriage, 2 is the gantry, 3 is the vertical pipe, 4 is the hose, 5 is the inclined pipe, 6 is the V-shaped pipe, 7 is the spray cylinder, 8 is the nozzle, 9 is the traveling rod, 10 is the connecting column, 11 is the compression spring, 12 is the traveling ball, 13 is the roller groove, 14 is the roller, 15 is the limit pin, and 16 is the wear-resistant sleeve. Detailed implementation method:

[0017] like Figures 1 to 3As shown, a coal transport antifreeze spraying device is applied to a coal transport train. The coal transport train includes several sequentially connected carriages 1, each including a gantry frame 2 fixedly spanning above the carriages 1. A vertical pipe 3 is vertically connected to the top of the gantry frame 2. A water pump and a ball valve are installed on the vertical pipe 3. A hose 4, an inclined pipe 5, and a V-shaped pipe 6 are sequentially connected to the bottom of the vertical pipe 3. A spraying cylinder 7 is horizontally installed at the end of the V-shaped pipe 6. The spraying cylinder 7 is located inside the carriage 1. Several nozzles 8 are installed at both ends and on the outer circumference of the spraying cylinder 7. Traveling rods 9 are horizontally connected to both sides of the inclined pipe 5. A ball bearing traveling assembly is installed at the outer end of the traveling rod 9. The ball bearing traveling assembly travels on the gantry frame 2. Rollers 14, matching the positions of the inclined pipe 5, are rotatably connected to both ends of the top of the carriage 1. The angle between the inclined pipe 5 and the vertical direction is 30°.

[0018] To ensure a smoother walking experience, such as Figure 3 As shown, an arc-shaped raceway groove 13 is provided on the inner side of the gantry frame 2, and the ball bearing traveling assembly travels within the raceway groove 13.

[0019] like Figure 4 As shown, the ball bearing traveling assembly includes a connecting post 10, one end of which is screwed onto the traveling rod 9. A blind hole is provided at the other end of the connecting post 10. A compression spring 11 and a traveling ball 12 are installed sequentially from the bottom to the opening of the blind hole. The traveling ball 12 rolls in the raceway groove 13.

[0020] like Figure 1 and Figure 2 As shown, a threaded through hole is horizontally opened on the raceway groove 13, and a limit pin 15 is screwed into the threaded through hole. The limit pin 15 is used to limit the lower limit travel position of the traveling rod 9. In order to prevent the inclined tube 5 from being worn, a wear-resistant sleeve 16 is fixedly fitted on the inclined tube 5.

[0021] In practical use, such as Figures 1 to 5 As shown, the water pump and ball valve are started. As the carriage 1 moves forward, the spray pipe 7 and nozzle 8 move relative to each other inside the carriage 1. At the same time, the nozzle 8 sprays antifreeze onto the bottom and inner walls of the carriage. When it reaches the joint between the two carriages 1, as shown... Figure 5 As shown, the wear-resistant sleeve 16 touches the roller 14, causing the inclined tube 5 and V-shaped tube 6 to rotate upward (along the travel path of the raceway groove 13), so that they can cross the seam and enter the next carriage 1. After entering the next carriage 1, due to gravity, the inclined tube 5 and V-shaped tube 6 fall back to the position of the limit pin 15, so that they can enter the spraying of antifreeze in the next carriage.

[0022] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A coal transport antifreeze spraying device, applied to a coal transport train, the coal transport train comprising a plurality of sequentially connected carriages (1), characterized in that: It includes a gantry frame (2) fixedly spanning above the carriage (1), a vertical pipe (3) vertically connected to the top of the gantry frame (2), a water pump and a ball valve installed on the vertical pipe (3), a hose (4), an inclined pipe (5) and a V-shaped pipe (6) sequentially connected to the bottom of the vertical pipe (3), a spraying cylinder (7) horizontally installed at the end of the V-shaped pipe (6), the spraying cylinder (7) being located inside the carriage (1), several nozzles (8) installed at both ends and on the outer circumference of the spraying cylinder (7), a traveling rod (9) horizontally connected to both sides of the inclined pipe (5), a ball bearing traveling assembly installed at the outer end of the traveling rod (9), the ball bearing traveling assembly traveling on the gantry frame (2), and rollers (14) rotatably connected to both ends of the top of the carriage (1) to match the position of the inclined pipe (5).

2. The antifreeze spraying device for coal transportation according to claim 1, characterized in that: An arc-shaped raceway groove (13) is provided on the inner side of the gantry frame (2), and the ball bearing traveling assembly travels within the raceway groove (13).

3. The antifreeze spraying device for coal transportation according to claim 1, characterized in that: The angle between the inclined tube (5) and the vertical direction is 15° to 45°.

4. The antifreeze spraying device for coal transportation according to claim 2, characterized in that: The ball bearing travel assembly includes a connecting post (10), one end of which is screwed onto the travel rod (9). A blind hole is provided at the other end of the connecting post (10). A compression spring (11) and a travel ball (12) are installed sequentially from the bottom to the opening of the blind hole. The travel ball (12) rolls in the raceway groove (13).

5. The antifreeze spraying device for coal transportation according to claim 2, characterized in that: A threaded through hole is horizontally provided on the raceway groove (13), and a limit pin (15) is screwed into the threaded through hole. The limit pin (15) is used to limit the lower limit travel position of the traveling rod (9).

6. A coal transportation antifreeze spraying device according to any one of claims 1 to 5, characterized in that: A wear-resistant sleeve (16) is fixedly fitted onto the inclined tube (5).