Automatic alignment mechanism for laminating glass cover plate

Abstract

The utility model relates to an automatic alignment mechanism for laminating a glass cover plate in the field of screen assembly, which comprises a base, two workbenches are arranged on the base, a calibration station and a laminating station are arranged on each of the two workbenches, an automatic calibration component is arranged on each calibration station, a first moving module is arranged between the two workbenches, and a second moving module is arranged between the two workbenches. A first moving module is arranged on the base, feeding frames are arranged on the two sides of the first moving module, a second moving module is arranged on one side of the base, a turnover plate matched with the attaching station is arranged on the second moving module, and the turnover plate is rotationally installed on the second moving module through a driving part. By means of the automatic calibration assembly arranged on the calibration station, automatic adjustment of the glass cover plate and the screen panel is achieved, and the glass cover plate and the screen panel are conveyed to the overturning plate and the attaching station through cooperation of the first moving module and the feeding frame. And then through cooperation of the second moving module and the driving piece, the overturning plate completes the overturning action, and accurate attachment of the glass cover plate and the screen panel is completed.

Description

Technical Field

[0001] This utility model relates to the field of screen assembly, specifically to an automatic alignment mechanism for fitting glass cover plates. Background Technology

[0002] As the core interface for human-computer interaction, the screen has undergone numerous major technological innovations and iterations since its inception. From the initial monochrome LCD technology, it has gradually evolved to today's color LCD screens, and then to the more advanced OLED and AMOLED technologies. Each technological leap has greatly enhanced the user's visual experience. In the screen manufacturing process, an alignment mechanism is needed to accurately align the glass cover onto the screen panel, thereby enabling the screen to achieve the ideal display effect.

[0003] While existing alignment mechanisms can achieve precise alignment between the glass cover and the screen panel, they require manual adjustment of the positions of the glass cover and the screen panel to achieve accurate alignment, resulting in reduced production efficiency and increased production costs. Therefore, this invention proposes an automatic alignment mechanism for fitting glass covers. Summary of the Invention

[0004] This utility model provides an automatic alignment mechanism for fitting glass covers. By using an automatic calibration component located at the calibration station, it solves the problem that existing alignment mechanisms require manual intervention, which leads to reduced production efficiency and increased production costs.

[0005] The objective of this utility model is achieved through the following means:

[0006] An automatic alignment mechanism for bonding glass covers includes a base with two worktables on it. Each worktable has a calibration station and a bonding station. The calibration station has an automatic calibration component. A first moving module is located between the two worktables. Feed racks that cooperate with the calibration station and the bonding station are located on both sides of the first moving module. A second moving module is located on one side of the base. The second moving module has a flip plate that cooperates with the bonding station. The flip plate is rotatably mounted on the second moving module by a driving component.

[0007] Furthermore, the automatic calibration component is provided in two sets, which are respectively located on the two adjacent sides of the calibration station and perpendicular to each other.

[0008] Furthermore, the automatic calibration component includes a positioning block and a pusher block. The positioning block is fixedly installed on one side of the calibration station, and the pusher block is located on the opposite side of the positioning block and slides back and forth on the calibration station via an output component.

[0009] Furthermore, a support frame that mates with the output component is installed on the calibration station. Guide rods connected to the push block are provided on both sides of the support frame. A return spring is sleeved on the outer side of the guide rod. The two ends of the return spring abut against the support frame and the push block, respectively.

[0010] Furthermore, both the first and second moving modules include a horizontal linear motor and a vertical linear motor. The horizontal linear motor is fixedly mounted on the base, and the vertical linear motor is mounted on the output end of the horizontal linear motor.

[0011] Furthermore, the flip plate includes a mounting plate and a support plate, the mounting plate is provided with a plurality of suction nozzles, and a plurality of support columns are provided between the mounting plate and the support plate.

[0012] Furthermore, a connecting plate is fixedly installed on one side of the flip plate, and a fixing member that cooperates with the connecting plate is provided on one side of the driving component.

[0013] The beneficial effects of this utility model are as follows: An automatic calibration component located at the calibration station enables automatic adjustment of the glass cover and screen panel. The first moving module, in conjunction with the feeding rack, transports the glass cover and screen panel to the flipping plate and bonding station. Then, through the cooperation of the second moving module and the driving component, the flipping plate completes its flipping action, achieving precise bonding of the glass cover and screen panel. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of an automatic alignment mechanism for fitting a glass cover plate according to the present invention;

[0015] Figure 2 for Figure 1 Enlarged diagram of A in the middle;

[0016] Figure 3 This is a schematic diagram of the structure of an automatic alignment mechanism for fitting a glass cover plate according to the present invention;

[0017] Figure 4 for Figure 3 Enlarged diagram of B in the diagram;

[0018] The reference numerals in the figure are as follows: 1-base, 2-worktable, 21-calibration station, 22-fitting station, 3-automatic calibration component, 31-positioning block, 32-push block, 33-output component, 34-support frame, 35-guide rod, 36-reset spring, 4-first moving module, 5-feeding rack, 6-second moving module, 7-flipping plate, 71-mounting plate, 72-support plate, 73-suction nozzle, 74-support column, 75-connecting plate, 8-drive component, 81-fixing component, 9-horizontal linear motor, 10-vertical linear motor. Detailed Implementation

[0019] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0020] In this embodiment, refer to Figure 1 - Figure 4 The present invention relates to an automatic alignment mechanism for bonding glass covers, comprising a base 1, on which two worktables 2 are mounted. Each worktable 2 has a calibration station 21 and a bonding station 22. An automatic calibration component 3 is mounted on the calibration station 21. A first moving module 4 is positioned between the two worktables 2. Feed racks 5 are mounted on both sides of the first moving module 4 to cooperate with the calibration station 21 and the bonding station 22. A second moving module 6 is mounted on one side of the base 1. A flip plate 7 is mounted on the second moving module 6 to cooperate with the bonding station 22. The flip plate 7 is rotatably mounted on the second moving module 6 by a driving component 8. The calibration station 21, the bonding station 22, and the flip plate 7 are all provided with through slots to cooperate with the feed racks 5, allowing the feed racks 5 to pass smoothly through each station and achieve accurate transfer of the glass cover and the screen panel.

[0021] In operation, a robotic arm places the glass cover and screen panel onto calibration stations 21 on two worktables 2. The flip plate 7, through the coordinated action of the second moving module 6 and the drive unit 8, moves to the bonding station 22 on the glass cover side. Simultaneously, the automatic calibration component 3 automatically adjusts the glass cover and screen panel to their optimal alignment. The first moving module 4 then transfers the adjusted glass cover and screen panel to the flip plate 7 and bonding station 22. The second moving module 6 and the drive unit 8 then rotate and shift the glass cover on the flip plate 7, achieving precise bonding with the screen panel. This completes the bonding process, ensuring accurate alignment between the glass cover and screen panel.

[0022] In this embodiment, two sets of automatic calibration components 3 are provided, respectively located on adjacent sides of the calibration station 21 and perpendicular to each other. Each automatic calibration component 3 includes a positioning block 31 and a push block 32. The positioning block 31 is fixedly installed on one side of the calibration station 21, and the push block 32 is located on the opposite side of the positioning block 31, sliding back and forth on the calibration station 21 via an output component 33. The push block 32 slides due to the pushing action of the output component 33, pushing the glass cover and screen panel into close contact with the positioning block 31, thereby achieving precise alignment. Furthermore, the automatic calibration components 3 can also be arranged diagonally to accommodate glass covers and screen panels of different sizes and shapes.

[0023] A support frame 34 that mates with the output component 33 is installed on the calibration station 21. Guide rods 35 connected to push blocks 32 are provided on both sides of the support frame 34. Return springs 36 are sleeved on the outer sides of the guide rods 35, with both ends of the return springs 36 abutting against the support frame 34 and the push block 32, respectively. One end of the guide rod 35 is fixed to the push block 32. The support frame 34 has guide holes that mate with the guide rods 35. When the output component 33 pushes the push block 32, the guide rods 35 engage with the guide holes to ensure that the push block 32 slides in a straight line. The return springs 36 provide thrust to both sides of the push block 32 to ensure that the push block 32 remains stable during the pushing process.

[0024] Both the support frame 34 and the positioning block 31 are provided with U-shaped grooves. The support frame 34 and the positioning block 31 are fixedly installed on the calibration station 21 through the cooperation of the U-shaped grooves and bolts. The design of the U-shaped grooves makes the support frame 34 and the positioning block 31 more flexible during installation, and can be adjusted according to different specifications of glass cover plates and screen panels, thus making them suitable for a variety of product models.

[0025] Both the first moving module 4 and the second moving module 6 include a horizontal linear motor 9 and a vertical linear motor 10. The horizontal linear motor 9 is fixedly mounted on the base 1, and the vertical linear motor 10 is mounted on the output end of the horizontal linear motor 9. Driven by the horizontal linear motor 9, the vertical linear motor 10 slides horizontally, and driven by the vertical linear motor 10, the feeding rack 5 and the flip plate 7 slide up and down, thereby achieving multi-dimensional precise positioning and bonding of the glass cover and the screen panel.

[0026] The flip plate 7 includes a mounting plate 71 and a support plate 72. The mounting plate 71 has several suction nozzles 73, and several support columns 74 are provided between the mounting plate 71 and the support plate 72. A connecting plate 75 is fixedly mounted on one side of the flip plate 7, and a fixing member 81 that mates with the connecting plate 75 is provided on one side of the driving component 8. The support columns 74 reduce weight, ensuring the flip plate 7 remains stable during flipping, while also creating a gap between the mounting plate 71 and the support plate 72. This facilitates the connection of the suction nozzles 73 to an external air source without affecting the suction effect of the suction nozzles 73 on the glass cover.

[0027] The calibration station 21, bonding station 22, and feeding rack 5 are all equipped with several suction nozzles 73 identical to those on the flip plate. These nozzles 73 ensure stable adhesion between the glass cover and the screen panel as they are transferred between stations, guaranteeing precise positioning and bonding throughout the entire production process. The nozzles 73 also act as a buffer, reducing vibrations and other adverse effects caused by mechanical movement. Furthermore, they reduce the impact force during bonding when the glass cover and screen panel come into contact, minimizing the risk of damage.

[0028] Mounting plate 71 and support plate 72 are respectively provided with bolts and nuts that mate with support column 74. The bolts and nuts fix the support column 74 and ensure a stable connection between mounting plate 71 and support plate 72. Connecting plate 75 is fixedly installed on one side of flip plate 7 with bolts. Fixing member 81 is provided with a slot that mates with flip plate 7. In use, connecting plate 75 is inserted into the slot and fixed to fixing member 81 with bolts to ensure a stable connection between flip plate 7 and driving member 8.

[0029] The vertical linear motor 10 of the second moving module 6 is equipped with a motor frame. The fixing part 81 is rotatably installed on the motor frame through the cooperation of bearing and bearing seat, and is connected to the driving part 8 through the coupling, thereby realizing the precise rotation and stable support of the flip plate 7, ensuring the consistency and efficiency of the glass cover and screen panel in the bonding process.

[0030] The beneficial effects of this utility model are as follows: The automatic calibration component 3, located at calibration station 21, enables automatic adjustment of the glass cover and screen panel. The first moving module 4, in conjunction with the feeding rack 5, transports the glass cover and screen panel to the flipping plate 7 and bonding station 22. Then, through the cooperation of the second moving module 6 and the driving component 8, the flipping plate 7 completes its flipping action, achieving precise bonding of the glass cover and screen panel.

[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and modifications made to the above embodiments based on the present utility model without departing from the scope of the present utility model shall fall within the scope of the present utility model.

Claims

1. An automatic alignment mechanism for fitting a glass cover plate, characterized in that, The system includes a base (1), on which two worktables (2) are provided. Each of the two worktables (2) is provided with a calibration station (21) and a bonding station (22). The calibration station (21) is provided with an automatic calibration component (3). A first moving module (4) is provided between the two worktables (2). On both sides of the first moving module (4) are feeding racks (5) that cooperate with the calibration station (21) and the bonding station (22). A second moving module (6) is provided on one side of the base (1). The second moving module (6) is provided with a flip plate (7) that cooperates with the bonding station (22). The flip plate (7) is rotatably mounted on the second moving module (6) by a driving component (8).

2. The automatic alignment mechanism for fitting a glass cover plate according to claim 1, characterized in that: The automatic calibration component (3) is provided in two sets, and the two sets of automatic calibration components (3) are respectively located on the two adjacent sides of the calibration station (21) and perpendicular to each other.

3. The automatic alignment mechanism for fitting a glass cover plate according to claim 1 or 2, characterized in that: The automatic calibration component (3) includes a positioning block (31) and a pusher (32). The positioning block (31) is fixedly installed on one side of the calibration station (21), and the pusher (32) is located on the opposite side of the positioning block (31) and slides back and forth on the calibration station (21) through the output component (33).

4. The automatic alignment mechanism for fitting a glass cover plate according to claim 3, characterized in that: The calibration station (21) is equipped with a support frame (34) that cooperates with the output component (33). The support frame (34) has guide rods (35) on both sides that are connected to the push block (32). A reset spring (36) is sleeved on the outside of the guide rod (35). The two ends of the reset spring (36) abut against the support frame (34) and the push block (32) respectively.

5. The automatic alignment mechanism for fitting a glass cover plate according to claim 1, characterized in that: The first moving module (4) and the second moving module (6) both include a horizontal linear motor (9) and a vertical linear motor (10). The horizontal linear motor (9) is fixedly installed on the base (1), and the vertical linear motor (10) is installed on the output end of the horizontal linear motor (9).

6. The automatic alignment mechanism for fitting a glass cover plate according to claim 1, characterized in that: The flip plate (7) includes a mounting plate (71) and a support plate (72). The mounting plate (71) is provided with a plurality of suction nozzles (73), and a plurality of support columns (74) are provided between the mounting plate (71) and the support plate (72).

7. An automatic alignment mechanism for fitting a glass cover plate according to claim 1 or 6, characterized in that: A connecting plate (75) is fixedly installed on one side of the flip plate (7), and a fixing member (81) that cooperates with the connecting plate (75) is provided on one side of the driving member (8).

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