Polishing equipment
By employing a dual-station grinding mechanism, water curtain wet polishing technology, and an optimized drive device, the safety hazards, precision, and maintenance challenges of traditional polishing equipment in handling small materials have been resolved, achieving efficient and environmentally friendly polishing results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN BOSS TECH CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-04-14
AI Technical Summary
Traditional polishing equipment suffers from problems such as safety hazards caused by improper dust handling when processing small materials, difficulty in guaranteeing precision and uniformity, complex structure and high maintenance costs, and low water resource utilization. It cannot meet the high precision, high efficiency and high safety requirements of modern industrial production.
It employs a dual-station polishing mechanism, water curtain wet polishing technology, cleaning and filtration system, and optimized drive device to achieve efficient polishing, safety protection, environmental protection and energy saving, and easy maintenance.
It improves polishing efficiency and quality, ensures safety, reduces the risk of dust-related problems, enables the recycling of water resources, simplifies equipment maintenance, and reduces production costs.
Smart Images
Figure CN224115757U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polishing technology, and in particular to a polishing device. Background Technology
[0002] In modern industrial production, surface treatment of materials is a crucial step in improving product quality and performance, with polishing being particularly critical. Traditional polishing equipment typically employs methods such as a robot grinding head fitting directly onto the product or a robot holding the product and polishing it against the machine. While these methods meet production needs to some extent, they have significant limitations when handling minute materials (such as metal wires with a diameter of 0.5-1mm).
[0003] First, traditional polishing equipment generates a large amount of dust during the polishing process. Especially for flammable and explosive materials (such as titanium wire), improper handling of the titanium powder dust produced during polishing can easily lead to spontaneous combustion or explosion, posing a serious threat to production safety. Furthermore, the uncontrolled emission of dust can pollute the working environment and affect the health of operators.
[0004] Secondly, the polishing precision and uniformity of traditional equipment are difficult to guarantee. For tiny materials, traditional polishing methods often cannot achieve high-precision surface treatment, resulting in unsatisfactory polishing effects and affecting the final product quality. At the same time, the high operating temperature of the equipment can easily cause material deformation or damage, further limiting its application in high-precision machining.
[0005] Furthermore, traditional polishing equipment has a complex structure and high maintenance costs. The equipment has numerous parts, and the connections and coordination between these parts are complex, which not only increases manufacturing costs but also raises the difficulty and cost of maintenance. In actual production, the equipment has a high failure rate, affecting production efficiency.
[0006] Finally, traditional polishing equipment has low water utilization. During wet polishing, a large amount of water is wasted, and wastewater is discharged directly without effective treatment, causing environmental pollution.
[0007] In summary, existing polishing equipment suffers from numerous problems when processing minute materials, failing to meet the demands of modern industrial production for high precision, high efficiency, and high safety. Therefore, developing a new type of polishing equipment that can effectively solve these problems is of paramount importance. Utility Model Content
[0008] In view of the problems existing in the prior art, this utility model provides a polishing device.
[0009] To achieve the above objectives, the technical solution of this utility model is as follows:
[0010] This utility model provides a polishing device, including: a chassis, a polishing mechanism disposed on the chassis, a cleaning mechanism disposed at both ends of the polishing mechanism and mounted on the chassis, a filter mechanism disposed at the front end of the cleaning mechanism and communicating with the cleaning mechanism, and a heat dissipation mechanism disposed on the top of the chassis and directly above the polishing mechanism.
[0011] The polishing mechanism includes a drive device, a material shaft connected to the output end of the drive device, and a dual-station grinding mechanism set at both ends of the material shaft; the grinding mechanism includes flanges set at both ends of the material shaft, two active shaft polishing assemblies and two driven shaft assemblies set on the flanges, and a drive module for driving the active shaft polishing assemblies and driven shaft assemblies to rotate.
[0012] The cleaning mechanism includes: two cleaning mechanisms and a filter mechanism located at the front end of the two cleaning mechanisms and connected to the two cleaning mechanisms;
[0013] Each of the cleaning mechanisms includes a cleaning tank, a surrounding water curtain pipe disposed on the cleaning tank, a bamboo-joint pipe communicating with the surrounding water curtain pipe, and a cleaning tank cover covering the cleaning tank.
[0014] The filtration mechanism includes a water tank, a filter screen, a water pump, and a level gauge installed inside the water tank.
[0015] The cleaning tank is connected to the water tank, and the water pump is connected to the bamboo-joint pipe. After the sewage in the cleaning tank flows into the water tank, it is filtered by the filter screen and then pumped into the surrounding water curtain pipe by the water pump.
[0016] Preferably, the drive module includes a drive mechanism, a bearing mounted on a shaft, and a pulley and two V-belts mounted on the bearing;
[0017] The three end corners of each of the aforementioned triangular belts are respectively set on pulley one, a drive shaft polishing assembly and a driven shaft assembly;
[0018] The output end of the drive mechanism is connected to pulley one, which is used to drive pulley one to rotate, thereby driving the drive shaft polishing assembly and the driven shaft polishing assembly to rotate.
[0019] Preferably, the material shaft is hollow, and the product to be polished passes through the material shaft; heat-resistant rings are also provided at both ends of the material shaft, and the material of the heat-resistant rings is polytetrafluoroethylene.
[0020] Preferably, the driving device includes a drive motor and a second pulley disposed at the output end of the drive motor; the drive motor and the second pulley are connected by a belt; the second pulley is disposed in the middle of the material shaft.
[0021] Preferably, the drive shaft polishing assembly includes a drive shaft, a drive pulley disposed at the tail end of the drive shaft, and a flap wheel disposed at the front end of the drive shaft; the driven shaft assembly includes a driven shaft and a driven pulley disposed at the tail end of the driven shaft; the flap wheels on the two drive shaft polishing assemblies abut against each other, and the product to be polished is inserted through the abutment.
[0022] Preferably, the cleaning tank cover is hinged to the vertical end of the cleaning tank, and the cleaning tank is also provided with a handle; the exhaust port is opened at the top of the cleaning tank cover;
[0023] Preferably, the water tank includes an inlet area one, an outlet area, and an inlet area two connected in sequence; the outlet area is arranged in the middle of the water tank, and the inlet area one and the inlet area two are arranged at both ends of the outlet area; the inlet area one and the inlet area two are both connected to the corresponding cleaning tank.
[0024] Preferably, the bottom of the cleaning tank is provided with a pipe, which is connected to the corresponding water inlet area one and water inlet area two; the two sides and the front side of the cleaning tank are provided with slopes, and the cleaning tank cover is provided with an exhaust port.
[0025] Preferably, the filter screens are arranged between the first water inlet zone and the water outlet zone, and between the water outlet zone and the second water inlet zone; the water pump and the level gauge are also arranged in the water outlet zone.
[0026] Preferably, the bottom of the water tank is also provided with several pulleys, and the sides are also provided with handles.
[0027] The technical solution of this utility model has the following beneficial effects:
[0028] High-efficiency polishing:
[0029] The dual-station polishing mechanism design enables simultaneous polishing of minute materials, significantly improving polishing efficiency.
[0030] The coordinated operation of the drive shaft polishing assembly and the driven shaft assembly ensures the stability and uniformity of the polishing process, thereby improving the polishing quality.
[0031] Security Guarantee:
[0032] The water curtain wet polishing technology can effectively capture the dust generated during the polishing process and carry it into the cleaning tank, preventing the dust from accumulating in the air and avoiding safety hazards caused by dust. It provides a higher level of safety, especially for polishing operations of flammable and explosive materials.
[0033] During wet polishing, the water curtain not only removes dust but also cools the polishing area, reducing the temperature during the polishing process and further minimizing material deformation or damage caused by high temperatures, thus extending the service life of the equipment.
[0034] Environmental protection and energy conservation:
[0035] The cleaning tank is connected to the water tank, and the wastewater is filtered through a filter screen and then recycled, which realizes the efficient use of water resources, reduces production costs, and reduces environmental pollution.
[0036] The filter, water pump, and level gauge inside the water tank work together to ensure the stable operation of the water circulation system and further improve the environmental performance of the equipment.
[0037] Structural optimization:
[0038] The material shaft is designed to be hollow and equipped with heat-resistant rings at both ends, which can protect the material shaft from high temperatures and improve the high-temperature resistance of the equipment.
[0039] The optimized design of the drive unit and drive module makes the power transmission more stable and efficient, ensuring the smooth progress of the polishing operation.
[0040] Water flow path optimization: The sides and front of the cleaning tank are designed with slopes to ensure that the water can flow smoothly to the bottom of the tank, reduce water stagnation and dirt residue, and improve cleaning efficiency.
[0041] Easy to maintain: The cleaning tank cover is hinged to the vertical end of the cleaning tank, and the cleaning tank is equipped with a handle, which makes it easy for operators to open and close the cleaning tank cover for equipment maintenance and cleaning.
[0042] Dust emission control: The cleaning tank cover is equipped with an exhaust port, which can promptly discharge harmful gases generated during the cleaning process and ensure a safe operating environment. Attached Figure Description
[0043] Figure 1 This is a schematic diagram of the structure of the present utility model. Figure 1 ;
[0044] Figure 2 This is a schematic diagram of the structure of the present utility model. Figure 2 ;
[0045] Figure 3 This is a schematic diagram of the polishing mechanism of this utility model. Figure 1 ;
[0046] Figure 4 This is a schematic diagram of the polishing mechanism of this utility model. Figure 2 ;
[0047] Figure 5 This is a schematic diagram of the polishing mechanism of this utility model. Figure 3 ;
[0048] Figure 6 This is a schematic diagram of the polishing mechanism of this utility model. Figure 4 ;
[0049] Figure 7 This is a schematic diagram of the polishing mechanism of this utility model. Figure 5 ;
[0050] Figure 8 This is a schematic diagram of the structure of the cleaning mechanism and the filtration mechanism of this utility model. Figure 1 ;
[0051] Figure 9 This is a schematic diagram of the cleaning mechanism and the filtration mechanism of this utility model. Figure 2 ;
[0052] Figure 10 This is a schematic diagram of the cleaning mechanism and the filtration mechanism of this utility model. Figure 3 ;
[0053] Figure 11 This is a schematic diagram of the structure of the cleaning tank of this utility model. Figure 1 ;
[0054] Figure 12 This is a schematic diagram of the structure of the cleaning tank of this utility model. Figure 2 ;
[0055] Figure 13 This is a schematic diagram of the filter mechanism of this utility model. Detailed Implementation
[0056] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0057] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0058] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0059] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0060] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0061] Reference Figures 1 to 13 This utility model provides a polishing device, including: a chassis 1, a polishing mechanism 10 disposed on the chassis 1, a cleaning mechanism 20 disposed at both ends of the polishing mechanism 10 and mounted on the chassis, a filter mechanism 30 disposed at the front end of the cleaning mechanism 20 and communicating with the cleaning mechanism, and a heat dissipation mechanism 2 disposed on the top of the chassis and directly above the polishing mechanism 10; the heat dissipation mechanism 2 is a cooling fan.
[0062] A polishing mechanism 10 includes: a driving device 101, a material shaft 102 connected to the output end of the driving device, and a dual-station polishing mechanism 103 disposed at both ends of the material shaft 102.
[0063] The polishing mechanism 103 includes flanges 1031 disposed at both ends of the material shaft 102, two active shaft polishing assemblies 1032 and two driven shaft assemblies 1033 disposed on the flanges 1031, and a drive module for driving the active shaft polishing assemblies 1032 and driven shaft assemblies 1033 to rotate.
[0064] Flange 1031 provides structural support for the entire grinding mechanism 103, ensuring that all components remain stable during operation, reducing vibration and shaking, thereby improving polishing quality.
[0065] The drive module includes a drive mechanism, a bearing 1034 mounted on the material shaft 102, a pulley 1035 mounted on the bearing 1034, and two V-belts 1036.
[0066] Each of the three end corners of the V-belt 1036 is correspondingly arranged on the pulley 1035, the drive shaft polishing assembly 1032, and the driven shaft assembly 1033;
[0067] The output end of the drive mechanism is connected to pulley 1035 and is used to drive pulley 1035 to rotate, thereby driving the drive shaft polishing assembly 1032 and the driven shaft polishing assembly 1033 to rotate. The drive mechanism includes a second drive motor.
[0068] Drive motor 2 drives pulley 1035 to rotate, which in turn drives V-belt 1036. The V-belt 1036 is tensioned to drive the active shaft polishing assembly 1032 to rotate, thereby polishing the product.
[0069] Through the coordinated operation of drive motor 2, pulley 1035, and V-belt 1036, the drive module can efficiently transmit power from the motor to the polishing components to achieve the polishing operation. V-belt 1036 provides the necessary tension, maintains close contact with each pulley, prevents slippage, and ensures the stability and efficiency of the transmission.
[0070] Each of the cleaning mechanisms 20 includes a cleaning tank 201, a surrounding water curtain pipe 210 disposed on the cleaning tank 201, a bamboo joint pipe 220 communicating with the surrounding water curtain pipe 210, and a cleaning tank cover 202 covering the cleaning tank 201.
[0071] The cleaning tank 201 is used to clean titanium powder dust generated from fine materials after polishing by external polishing equipment, the polishing part of which is placed in the cleaning tank 201. A surrounding water curtain pipe 210 is installed on the cleaning tank 201, which can cover the entire surface of the cleaning tank 201 with a uniform water flow, forming a water curtain. This design ensures that the water flow acts evenly on the items to be cleaned, avoiding localized excessive or insufficient water flow. The water curtain can effectively capture titanium powder dust generated during the polishing process and carry it into the cleaning tank 201, preventing dust from accumulating in the air.
[0072] While removing dust, the water curtain can also cool the polishing area, reducing the temperature during the polishing process and further reducing the possibility of titanium powder spontaneous combustion or explosion caused by high temperature.
[0073] The bamboo-joint pipe 220 is responsible for transporting the filtered circulating water from the water tank to the surrounding water curtain pipe, ensuring a stable water supply.
[0074] The cleaning tank cover 202 is equipped with an exhaust port 203, which is located at the top of the cleaning tank cover 202. The exhaust port 203 is used to discharge flammable gases, such as hydrogen, to ensure the safety of the cleaning process. The cleaning tank cover 202 covers the cleaning tank 201, which can prevent external dust and impurities from entering the cleaning tank, and also prevent water mist and splashing water droplets generated during the cleaning process from polluting the surrounding environment.
[0075] The filtration mechanism 30 includes a water tank 301, a filter screen 305, a water pump 306, and a level gauge 307 disposed in the water tank 301.
[0076] The cleaning tank 201 is connected to the water tank 301, and the water pump 306 is connected to the bamboo joint pipe 220. After the sewage in the cleaning tank 201 flows into the water tank 301, it is filtered by the filter screen 305 and then pumped into the surrounding water curtain pipe by the water pump 306.
[0077] In this embodiment, water tank 301 is used to collect wastewater generated during the cleaning process. Wastewater flows into the water tank from the cleaning tank through a pipe, providing a place for subsequent filtration and recycling. Water tank 301 also stores filtered circulating water, ensuring that water pump 306 can stably draw clean water and maintain the normal operation of the entire water circulation system. Filter screen 305 is installed inside water tank 301 to filter solid impurities and dust from the wastewater flowing in from cleaning tank 201. In particular, the filter screen can effectively remove fine dust generated during titanium powder polishing, preventing it from entering the circulation system. By filtering impurities, filter screen 305 can protect water pump 306 and the surrounding water curtain pipe 210 from clogging and wear, extending the service life of the equipment. Water pump 306 is connected to bamboo joint pipe 220 and is responsible for pumping clean water filtered by filter screen 305 from water tank 301 into bamboo joint pipe 220, and then through bamboo joint pipe to surrounding water curtain pipe 210, realizing water recycling. The water pump 306 can adjust the water pressure as needed to ensure that the surrounding water curtain pipe 210 can form a stable water curtain to meet the needs of cleaning and dust removal. The level gauge 307 is used to monitor the water level in the water tank. By monitoring the water level, the level gauge 307 can prevent the water tank from drying out or overflowing, protecting the safe operation of the water pump and the entire water circulation system.
[0078] Furthermore, the feed shaft 102 is hollow, and the product to be polished (e.g., titanium wire 50) passes through the feed shaft 102. Heat-resistant rings 40 are also provided at both ends of the feed shaft 102. These heat-resistant rings 40 are made of polytetrafluoroethylene (PTFE). They are mainly used to protect the feed shaft from high temperatures, especially during high-speed rotation or exposure to high-temperature polishing environments. The use of PTFE allows the heat-resistant rings 40 to operate for extended periods in high-temperature environments without damage, improving the overall high-temperature resistance of the polishing system.
[0079] Furthermore, the driving device 101 includes a drive motor 1011 and a second pulley 1012 disposed at the output end of the drive motor 1011; the drive motor 1011 and the second pulley 1012 are connected by a belt; the second pulley 1012 is disposed in the middle of the material shaft 102. The diameter of the second pulley 1012 is larger than the diameter of the first pulley 1035. In this embodiment, the driving device operates as follows: the drive motor 1011 drives the second pulley 1012, which in turn drives the material shaft 102, thereby driving the flange 1031 to move.
[0080] Furthermore, the active shaft polishing assembly 1032 includes an active shaft, an active pulley disposed at the tail end of the active shaft, and a flap wheel 1037 disposed at the front end of the active shaft;
[0081] The driven shaft assembly 1033 includes a driven shaft and a driven pulley disposed at the tail of the driven shaft; the V-belt 1036 is correspondingly disposed on the pulley, the driving pulley, and the driven pulley.
[0082] The drive shaft receives power from the drive module via a drive pulley and transmits this power to the flap wheel 1037. Driven by the drive shaft, the flap wheel 1037 rotates, grinding and polishing the product to be polished (such as titanium wire 50) passing through the material shaft 102. The design of the drive shaft polishing assembly 1032 ensures the efficiency and uniformity of the polishing process, improving polishing quality.
[0083] The V-belt 1036 connects pulley 1035, the driving pulley, and the driven pulley to form a closed transmission loop, ensuring efficient power transmission. The tension of the V-belt is crucial for maintaining the normal operation of the transmission system, preventing belt slippage and ensuring transmission efficiency.
[0084] The two flap wheels 1032 on the two drive shaft polishing assemblies 1032 abut against each other, and the product to be polished is inserted through the abutment. Inserting the product through the abutment of the flap wheels 1032 ensures that the product is stably positioned between the two flap wheels during polishing, preventing displacement or shaking. The two flap wheels 1037 apply relatively uniform pressure to the product, contributing to a uniform polishing effect.
[0085] Working principle of this utility model:
[0086] Start-up of the drive unit:
[0087] The drive unit 101 includes a drive motor 1011 and a second pulley 1012 connected to it. When the drive motor 1011 starts, it drives the second pulley 1012 to rotate via a belt drive system. The rotational motion of the second pulley 1012 is transmitted via a belt to the second pulley 1012 located in the middle of the material shaft 102, thereby driving the entire material shaft 102 to rotate. Flanges 1031 are connected to both ends of the material shaft 102, and they move synchronously with the rotation of the material shaft. At the same time, the second drive motor starts, driving the first pulley 1035 connected to it to rotate. The first pulley 1035 is connected to the drive shaft polishing assembly 1032 via a V-belt 1036.
[0088] The V-belt 1036 transmits power between pulley 1035, the drive pulley on the drive shaft polishing assembly 1032, and the driven pulley on the driven shaft assembly 1033. The tension of the belt ensures effective power transmission and avoids slippage.
[0089] The flap wheels 1037 on the drive shaft polishing assembly 1032 rotate with the rotation of the drive shaft. The flap wheels 1037 abut against each other, forming a closed polishing zone at the abutment point. The product to be polished (e.g., titanium wire) is threaded through this zone and is polished by the flap wheels as the drive shaft rotates.
[0090] Furthermore, the side wall of the cleaning tank 201 is also equipped with a wire presser; the wire presser includes a pressure plate, a fixing plate 230, and a plurality of threading coils 240 disposed on the fixing plate 230; the pressure plate is disposed on the outer side wall of the cleaning tank, and the fixing plate is disposed on the inner side wall of the cleaning tank; the fixing plate 230 is also provided with a plurality of oblong holes arranged side by side, and the threading coils 240 are installed at the oblong holes by screws. The threading coils 240 are used to thread polished micro-material products (such as titanium wire 50). The titanium wire 50 is manually passed through the pressure plate of the wire presser, the threading coils, through the grinding part of the grinding machine, and then through the material shaft.
[0091] Furthermore, the sides and front of the cleaning tank 201 are sloped. This design ensures that water flows smoothly to the bottom of the tank during the cleaning process, preventing water accumulation and improving drainage efficiency. The cleaning tank cover 2021 is hinged to the vertical end of the cleaning tank 201. The cleaning tank is also equipped with a handle for easy opening of the cover 202, facilitating maintenance and cleaning by operators.
[0092] Furthermore, the water tank 301 includes a first water inlet area 302, an outlet area 303, and a second water inlet area 304 connected in sequence. The outlet area 303 is located in the middle of the water tank 301, and the first water inlet area 302 and the second water inlet area 304 are located at both ends of the outlet area 303. The first water inlet area 302 and the second water inlet area 304 are both connected to the corresponding cleaning tank 201. The bottom of the cleaning tank 201 is provided with a pipe 204, which connects to the corresponding first water inlet area 302 and the second water inlet area 304. The pipe 204 at the bottom of the cleaning tank 201, which connects to the first water inlet area 302 and the second water inlet area 304 of the water tank 301, can efficiently collect the wastewater generated during the cleaning process into the water tank. Wastewater flows into inlet zone 1 302 and inlet zone 2 304 through pipes 204, and then passes through filter screen 305 before entering outlet zone 303. This design can evenly distribute the water flow, avoid concentrated water flow impacting the filter screen, and improve filtration efficiency. Filter screens 305 are arranged between inlet zone 1 302 and outlet zone 303, and between outlet zone 303 and inlet zone 2 304. The water pump 306 and level gauge 307 are also arranged in outlet zone 303; the level gauge 307 is located at a corner of outlet zone 303.
[0093] Furthermore, the water tank 301 is equipped with several casters 309 at its bottom and handles 308 on both sides. The casters 309 at the bottom of the water tank 301 allow the water tank to be moved easily when needed. The handles make it easier for operators to grip the water tank and push or pull it.
[0094] Working principle of this utility model:
[0095] Dust generated during the grinding of small materials (such as titanium wire) by the external grinder is cleaned by a water curtain formed by the surrounding water curtain pipe 210 in the cleaning tank. The water flow carries away the dust and directs it into the cleaning tank 201. Wastewater flows through the pipe 204 at the bottom of the cleaning tank 201 into the water inlet area 302 and the water inlet area 304 of the water tank 301. The wastewater flows within the water tank 301 and is filtered by the filter screen 305 to remove solid impurities and titanium powder dust. The clean water filtered by the filter screen 305 flows into the water outlet area 303. The water pump 306 draws clean water from the water outlet area 303 and delivers it through the bamboo joint pipe 220 to the surrounding water curtain pipe 210, realizing water recycling and saving water resources.
[0096] Working principle of this utility model:
[0097] After the titanium wire 50 is passed through the wire presser, through the flap wheel 1037 on the drive shaft polishing assembly 1032, and then through the material shaft 102, the drive motor 1011 of the drive device 101 starts, driving the pulley 1012 to rotate. The rotational motion of the pulley 1012 is transmitted to the pulley 1012 located in the middle of the material shaft 102 via a belt, thereby driving the entire material shaft 102 to rotate. Flanges 1031 are connected to both ends of the material shaft 102, and they move synchronously with the rotation of the material shaft. At the same time, the drive motor starts, driving the pulley 1035 connected to it to rotate. The V-belt 1036 transmits power between the pulley 1035, the drive pulley on the drive shaft polishing assembly 1032, and the driven pulley on the driven shaft assembly 1033. The flap wheel 1037 on the active shaft polishing assembly 1032 rotates with the rotation of the active shaft to polish the product. The dust generated during polishing is cleaned by the water curtain formed by the surrounding water curtain pipe 210 of the cleaning tank. The water flow carries away the dust and into the cleaning tank 201. Wastewater flows into the water tank 301 through the pipe 204 at the bottom of the cleaning tank 201 into the first water inlet 302 and the second water inlet 304. The wastewater flows in the water tank 301 and is filtered by the filter screen 305 to remove solid impurities and titanium powder dust. The clean water after being filtered by the filter screen 305 flows into the outlet water area 303. The water pump 306 draws clean water from the outlet water area 303 and delivers it to the surrounding water curtain pipe 210 through the bamboo joint pipe 220, realizing the recycling of water flow and saving water resources.
[0098] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A polishing device, characterized in that, include: The chassis, the polishing mechanism mounted on the chassis, the cleaning mechanism mounted on both ends of the polishing mechanism and mounted on the chassis, the filter mechanism located at the front end of the cleaning mechanism and connected to the cleaning mechanism, and the heat dissipation mechanism located on the top of the chassis and directly above the polishing mechanism. The polishing mechanism includes a drive device, a material shaft connected to the output end of the drive device, and a dual-station grinding mechanism set at both ends of the material shaft; the grinding mechanism includes flanges set at both ends of the material shaft, two active shaft polishing assemblies and two driven shaft assemblies set on the flanges, and a drive module for driving the active shaft polishing assemblies and driven shaft assemblies to rotate. The cleaning mechanism includes: two cleaning mechanisms and a filter mechanism located at the front end of the two cleaning mechanisms and connected to the two cleaning mechanisms; Each of the cleaning mechanisms includes a cleaning tank, a surrounding water curtain pipe disposed on the cleaning tank, a bamboo-joint pipe communicating with the surrounding water curtain pipe, and a cleaning tank cover covering the cleaning tank. The filtration mechanism includes a water tank, a filter screen, a water pump, and a level gauge installed inside the water tank. The cleaning tank is connected to the water tank, and the water pump is connected to the bamboo-joint pipe. After the sewage in the cleaning tank flows into the water tank, it is filtered by the filter screen and then pumped into the surrounding water curtain pipe by the water pump.
2. The polishing equipment according to claim 1, characterized in that, The drive module includes a drive mechanism, a bearing mounted on a shaft, and a pulley and two V-belts mounted on the bearing. Each of the three end corners of the V-belt is correspondingly set on pulley one, drive shaft polishing assembly and driven shaft assembly; The output end of the drive mechanism is connected to pulley one, which is used to drive pulley one to rotate, thereby driving the drive shaft polishing assembly and the driven shaft polishing assembly to rotate.
3. The polishing equipment according to claim 1, characterized in that, The material shaft is hollow, and the product to be polished passes through the material shaft; heat-resistant rings are also provided at both ends of the material shaft, and the material of the heat-resistant rings is polytetrafluoroethylene.
4. The polishing equipment according to claim 1, characterized in that, The driving device includes a drive motor and a second pulley located at the output end of the drive motor; the drive motor and the second pulley are connected by a belt; the second pulley is located in the middle of the material shaft.
5. The polishing equipment according to claim 1, characterized in that, The active shaft polishing assembly includes an active shaft, an active pulley located at the tail end of the active shaft, and a flap wheel located at the front end of the active shaft; the driven shaft assembly includes a driven shaft and a driven pulley located at the tail end of the driven shaft; the flap wheels on the two active shaft polishing assemblies abut against each other, and the product to be polished is inserted through the abutment.
6. The polishing equipment according to claim 1, characterized in that, The side wall of the cleaning tank is also provided with a wire pressing device; the wire pressing device includes a pressing plate, a fixing plate, and multiple wire coils set on the fixing plate; the pressing plate is set on the outer side wall of the cleaning tank, and the fixing plate is set on the inner side wall of the cleaning tank; the fixing plate is also provided with several oblong holes arranged side by side, and the wire coils are installed at the oblong holes by screws, and the wire coils are used to thread the product to be polished.
7. The polishing equipment according to claim 1, characterized in that, The water tank includes an inlet area 1, an outlet area, and an inlet area 2 connected in sequence; the outlet area is located in the middle of the water tank, and the inlet areas 1 and 2 are located at both ends of the outlet area; both inlet areas 1 and 2 are connected to the corresponding cleaning tanks.
8. The polishing equipment according to claim 7, characterized in that, The bottom of the cleaning tank is equipped with a pipe, which connects to the corresponding water inlet area one and water inlet area two; the two sides and the front of the cleaning tank are sloped, and the cleaning tank cover is equipped with an exhaust port.
9. The polishing equipment according to claim 8, characterized in that, The filter screens are arranged between the water inlet zone one and the water outlet zone, and between the water outlet zone and the water inlet zone two; the water pump and the level gauge are also arranged in the water outlet zone.
10. The polishing equipment according to claim 8, characterized in that, The cleaning tank cover is hinged to the vertical end of the cleaning tank, and the cleaning tank is also provided with a handle; the exhaust port is opened at the top of the cleaning tank cover; the bottom of the water tank is also provided with several pulleys, and handles are also provided on both sides.