Intelligent die cutting positioning device for color box production

Abstract

The utility model relates to the technical field of packaging machinery, in particular to an intelligent die cutting positioning device for color box production. The utility model provides an intelligent color box production die cutting positioning device which comprises a machine cabinet, a belt conveyor, first electric sliding rails, first sliding blocks, a first sliding assembly, a die cutting head and the like, the belt conveyor is installed on the machine cabinet, the first electric sliding rails are installed on the machine cabinet in a bilateral symmetry mode, and the first sliding blocks are connected to the two first electric sliding rails in a sliding mode. A first sliding assembly is arranged between the tops of the two first sliding blocks, and a die cutting head is slidably connected to the first sliding assembly. Through the design of the first pressing plate and the second pressing plate, preliminary indentation is allowed, then whether indentation succeeds or not and whether the position is correct or not are detected through the visual sensor, if further correction is needed, the second pressing plate can move to the position of the through groove in the first pressing plate for secondary indentation, and it is ensured that the final indentation quality meets the requirement.

Description

Technical Field

[0001] This utility model relates to the field of packaging machinery technology, and in particular to an intelligent color box production die-cutting and positioning device. Background Technology

[0002] A color box production die-cutting device is a specialized piece of equipment designed for the automated and precise cutting (die-cutting) and shaping of cardboard or cardboard. This device is particularly important in the packaging industry because it can efficiently and accurately produce color boxes of various shapes and sizes to meet the packaging needs of different products.

[0003] Traditional processes rely on operators to manually adjust equipment, position materials, and monitor the production process. Each step requires a dedicated person, especially when handling color boxes of different sizes and shapes, where frequent adjustments to tools and parameters further increase the demand for manpower.

[0004] In response to the aforementioned existing patents, there is a need to provide an intelligent color box production die-cutting and positioning device. Utility Model Content

[0005] To overcome the drawback of requiring frequent manual adjustments to the equipment, this utility model provides an intelligent die-cutting and positioning device for color box production.

[0006] The technical solution of this utility model is as follows: A smart color box production die-cutting positioning device includes a cabinet, a belt conveyor, a first electric slide rail, a first slider, a first sliding assembly, a die-cutting head, a moving frame, a second sliding assembly, a moving block, an electric push rod, a connecting plate, a telescopic rod, a first pressure plate, a spring, a second pressure plate, and a vision sensor. A belt conveyor is installed on the cabinet. First electric slide rails are symmetrically installed on the left and right sides of the cabinet. First sliders are slidably connected to each of the two first electric slide rails. A first sliding assembly is provided between the tops of the two first sliders. A die-cutting head is slidably connected to the first sliding assembly. The upper part is connected to a movable frame, and a second sliding assembly is installed inside the movable frame. Inside the second sliding assembly, there are movable blocks that are symmetrically connected front and back and distributed left and right. An electric push rod is installed between each pair of adjacent movable blocks. A connecting plate is connected to the telescopic end of each of the two electric push rods. Telescopic rods are symmetrically installed at the bottom of each of the two connecting plates. A first pressure plate is connected between each pair of adjacent telescopic rods. Springs are connected between the telescopic rods and the corresponding positions of the first pressure plate. A second pressure plate is connected to the telescopic end of each of the two electric push rods. Visual sensors are symmetrically installed at the bottom of each of the two second pressure plates.

[0007] In one embodiment, the system further includes a second electric slide rail, a second slider, a connecting block, a guide rod, a bidirectional lead screw, a motor, and a positioning plate. The second electric slide rails are symmetrically installed on the cabinet. Each of the two second electric slide rails is symmetrically connected to a second slider. Each of the multiple second sliders is connected to a connecting block. A guide rod is connected between the two rear connecting blocks. A bidirectional lead screw is rotatably connected between the two front connecting blocks. A motor is installed on the left front connecting block. The motor output shaft passes through the connecting block and is connected to the bidirectional lead screw. Positioning plates are symmetrically threaded on the bidirectional lead screw. Both positioning plates are slidably engaged with the guide rod.

[0008] In one embodiment, the system also includes lamps and protective nets, with lamps installed alternately on both connecting plates and protective nets installed on multiple lamps.

[0009] In one embodiment, a baffle is also included, and a placement slot is provided inside the cabinet, with the baffle snapped into place inside the cabinet.

[0010] In one embodiment, a sponge pad is also included, with sponge pads connected to the inner sides of both positioning plates.

[0011] In one embodiment, the second pressure plate has the same size as the internal through groove of the first pressure plate.

[0012] The beneficial effects of this utility model are as follows: 1. The design of the first and second pressure plates allows for preliminary indentation first, and then the visual sensor detects whether the indentation is successful and whether the position is correct. If further correction is needed, the second pressure plate can be moved to the through groove position inside the first pressure plate for secondary indentation, ensuring that the quality of the final indentation meets the requirements. This avoids the possibility that the initial indentation may be due to inaccurate positioning, insufficient pressure, or other reasons during manual or semi-automatic production, resulting in indentation position deviation or insufficient depth.

[0013] 2. The motor drives the bidirectional lead screw to rotate, causing the two positioning plates to move inward along the guide rod. They are automatically adjusted to the appropriate position according to the width of the color box, achieving precise positioning. The entire process does not require manual intervention, reducing reliance on operators. It avoids the need for operators to rely on experience and visual inspection to position materials when manually adjusting the equipment, which can easily lead to inaccurate positioning and affect the subsequent cutting and creasing quality. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the components of this utility model, including the cabinet, belt conveyor, and moving frame.

[0016] Figure 3This is a three-dimensional structural diagram of the components of this utility model, such as the cabinet, placement slot, and moving frame.

[0017] Figure 4 This is a three-dimensional structural diagram of the second sliding component, the moving block, and the electric push rod of this utility model.

[0018] Figure 5 This is a cross-sectional view of the first pressure plate of this utility model.

[0019] Figure 6 This is a three-dimensional structural diagram of the second electric slide rail, the second slider, and the connecting block of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1: Cabinet, 101: Belt conveyor, 2: First electric slide rail, 3: First slider, 4: First sliding assembly, 5: Die-cutting head, 6: Moving frame, 601: Second sliding assembly, 7: Moving block, 8: Electric push rod, 9: Connecting plate, 10: Telescopic rod, 11: First pressure plate, 12: Spring, 13: Second pressure plate, 14: Vision sensor, 15: Second electric slide rail, 16: Second slider, 17: Connecting block, 18: Guide rod, 19: Bidirectional lead screw, 20: Motor, 21: Positioning plate, 22: Light fixture, 23: Protective net, 24: Placement slot, 25: Baffle, 26: Sponge pad. Detailed Implementation

[0021] The preferred technical solution of this utility model will be described in detail below with reference to the accompanying drawings.

[0022] Example: A smart color box production die-cutting positioning device, such as... Figures 1-6As shown, the system includes a cabinet 1, a belt conveyor 101, a first electric slide rail 2, a first slider 3, a first sliding assembly 4, a die-cutting head 5, a moving frame 6, a second sliding assembly 601, a moving block 7, an electric push rod 8, a connecting plate 9, a telescopic rod 10, a first pressure plate 11, a spring 12, a second pressure plate 13, a vision sensor 14, a second electric slide rail 15, a second slider 16, a connecting block 17, a guide rod 18, a bidirectional lead screw 19, a motor 20, a positioning plate 21, a lamp 22, a protective net 23, a baffle 25, and a sponge pad 26. The belt conveyor 101 is installed on the cabinet 1. The first electric slide rails 2 are symmetrically installed on the left and right sides of the cabinet 1. Each of the two first electric slide rails 2 is slidably connected to a first slider 3. A space is provided between the tops of the two first sliders 3. The first sliding assembly 4 has a die-cutting head 5 slidably connected to it, responsible for performing the actual cutting operation and precisely cutting the material according to the preset design. A movable frame 6 is slidably connected to the cabinet 1, and a second sliding assembly 601 is installed inside the movable frame 6. The second sliding assembly 601 has symmetrically slidably connected movable blocks 7 distributed left and right. An electric push rod 8 is installed between each pair of adjacent movable blocks 7, driving the connecting plate 9 and all its connected components to move up and down, completing the creasing and secondary creasing operations. The telescopic ends of the two electric push rods 8 are connected to the connecting plate 9. Telescopic rods 10 are symmetrically installed at the bottom of each of the two connecting plates 9. A first pressure plate 11 is connected between each pair of adjacent telescopic rods 10, used for pressing the original color box. The material undergoes initial indentation to ensure accurate indentation position and uniform depth. Multiple telescopic rods 10 are connected to corresponding positions on the first pressure plate 11 by springs 12. Two electric push rods 8 are each connected to a second pressure plate 13 at their telescopic ends. The second pressure plate 13 has the same internal groove size as the first pressure plate 11 and is used for further indentation. Vision sensors 14 are symmetrically installed at the bottom of both second pressure plates 13 to detect whether the indentation of the color box material is successful and the position is correct, ensuring the indentation quality meets requirements. Second electric slide rails 15 are symmetrically installed on the left and right sides of the cabinet 1. Second sliders 16 are symmetrically connected to both second electric slide rails 15, and connecting blocks 17 are connected to multiple second sliders 16. The two rear connecting blocks 17 are connected... The cabinet 1 has a guide rod 18, and a bidirectional lead screw 19 is rotatably connected between two connecting blocks 17 on the front side for adjusting the position of the positioning plate 21. A motor 20 is installed on the connecting block 17 on the left front side. The output shaft of the motor 20 passes through the connecting block 17 and connects to the bidirectional lead screw 19. The bidirectional lead screw 19 is symmetrically threaded with positioning plates 21, which automatically adjust to the appropriate position according to the width of the color box to achieve precise positioning. Both positioning plates 21 are slidably engaged with the guide rod 18. Lights 22 are staggered on both connecting plates 9 to illuminate the color box material. Protective nets 23 are installed on multiple lights 22 to protect them from external factors and prevent workers from accidentally contacting them. The cabinet 1 has a placement slot 24 inside for placing components.A baffle 25 is snapped into the inside of the cabinet 1 to enclose the internal space. Both positioning plates 21 have sponge pads 26 attached to their inner sides to prevent direct contact between the positioning plates 21 and the materials to be processed, thus preventing damage and scratches.

[0023] When die-cutting is required during color box production, the operator first starts motor 20. The output shaft of motor 20 drives the bidirectional lead screw 19 to rotate. The rotation of the bidirectional lead screw 19 causes the two positioning plates 21 to move inward along the guide rod 18. When the two positioning plates 21 are adjusted to the appropriate position according to the width of the color box, motor 20 can be turned off. At this time, the limiting of the color box material feeding is completed. Subsequently, the operator can start the belt conveyor 101 and place the color box material to be die-cut on the belt conveyor 101. The belt conveyor 101 transports the color box material backward. During this process, the two positioning plates 21 will limit the color box material and keep it in the appropriate position. When the color box material moves to the appropriate position... When a certain position is reached, the belt conveyor 101 can be shut off. Next, the operator activates the second sliding assembly 601, which drives four moving blocks 7 to move. The moving blocks 7 drive the electric push rods 8 and all their connected components to move. When the first pressure plate 11 and the second pressure plate 13 move to the appropriate position, the operator shuts off the second sliding assembly 601. Subsequently, the four vision sensors 14, two lamps 22, and two electric push rods 8 are activated. The two lamps 22 illuminate the color box material, and the telescopic ends of the two electric push rods 8 drive the connecting plate 9 and all its connected components to move downwards. When the first pressure plate 11 contacts the color box material, the first pressure plate 11 will press against the color box material. Indentation is performed, and then the electric push rod 8 is turned off. At this time, the staff uses the vision sensor 14 to inspect the color box material to confirm whether the indentation position is correct and whether the indentation is successful. Then, the electric push rod 8 is restarted. When the extension end of the electric push rod 8 moves, the first pressure plate 11 is blocked, the extension end of the telescopic rod 10 retracts, and the spring 12 is compressed. Subsequently, the second pressure plate 13 moves to the through groove position inside the first pressure plate 11, and the second pressure plate 13 will further indent the color box material. After the indentation is completed, the staff restarts the electric push rod 8, causing the extension end of the electric push rod 8 to drive the connecting plate 9 to retract. During the retraction process, the spring 12 drives the first pressure plate 11 to return to its original position. When the electric push rod 8 retracts, it automatically shuts off. Then, the user starts the two first electric slide rails 2, the first sliding component 4, and the die-cutting head 5. The two first electric slide rails 2 drive the two first sliders 3 to move the first sliding component 4, which in turn moves the die-cutting head 5. The die-cutting head 5 will die-cut the color box material during the movement. After the die-cutting is completed, the operator shuts off the two first electric slide rails 2, the first sliding component 4, and the die-cutting head 5. Finally, the belt conveyor 101 is started to reverse, and the belt conveyor 101 sends the die-cut color box material forward. After the color box material is sent out, the operator shuts off the belt conveyor 101.

[0024] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.

Claims

1. A smart color box production die-cutting and positioning device, characterized in that, The system includes a cabinet (1), a belt conveyor (101), a first electric slide rail (2), a first slider (3), a first sliding assembly (4), a die-cutting head (5), a moving frame (6), a second sliding assembly (601), a moving block (7), an electric push rod (8), a connecting plate (9), a telescopic rod (10), a first pressure plate (11), a spring (12), a second pressure plate (13), and a vision sensor (14). The cabinet (1) is equipped with a belt conveyor (101). The top of the cabinet (1) is symmetrically equipped with first electric slide rails (2). Each of the two first electric slide rails (2) is slidably connected to a first slider (3). A first sliding assembly (4) is installed between the tops of the two first sliders (3). A die-cutting head (5) is slidably connected to the first sliding assembly (4). The cabinet (1) is slidably connected to... The movable frame (6) has a second sliding assembly (601) installed inside. The second sliding assembly (601) has movable blocks (7) symmetrically connected to each other. An electric push rod (8) is installed between each pair of adjacent movable blocks (7). A connecting plate (9) is fixedly connected to the telescopic ends of the two electric push rods (8). Telescopic rods (10) are symmetrically installed at the bottom of the two connecting plates (9). A first pressure plate (11) is fixedly connected between the two adjacent telescopic rods (10). A spring (12) is connected between the four telescopic rods (10) and the corresponding position of the first pressure plate (11). A second pressure plate (13) is fixedly connected to the telescopic ends of the two electric push rods (8). A vision sensor (14) is symmetrically installed at the bottom of the two second pressure plates (13).

2. The intelligent color box production die-cutting positioning device according to claim 1, characterized in that, It also includes a second electric slide rail (15), a second slider (16), a connecting block (17), a guide rod (18), a two-way screw rod (19), a motor (20), and a positioning plate (21). The top of the cabinet (1) is symmetrically equipped with the second electric slide rail (15). The two second electric slide rails (15) are symmetrically connected to the second slider (16) in front and back. The top of the four second sliders (16) is equipped with a connecting block (17). The two connecting blocks (17) on the rear side are fixedly connected to the opposite side of the guide rod (18). The two connecting blocks (17) on the front side are rotatably connected to the opposite side of the two connecting blocks (17). The left side of the connecting block (17) on the left front side is equipped with a motor (20). The output shaft of the motor (20) passes through the connecting block (17) and is fixedly connected to the two-way screw rod (19). The two-way screw rod (19) is symmetrically connected to the positioning plate (21) in the left and right threads. The two positioning plates (21) are slidably engaged with the guide rod (18).

3. The intelligent color box production die-cutting positioning device according to claim 2, characterized in that, It also includes lamps (22) and protective nets (23). The lamps (22) are installed alternately on both connecting plates (9), and the protective nets (23) are installed on all four lamps (22).

4. The intelligent color box production die-cutting positioning device according to claim 3, characterized in that, It also includes a baffle (25), and the cabinet (1) has a placement slot (24) inside, and the baffle (25) is snapped into the cabinet (1).

5. The intelligent color box production die-cutting positioning device according to claim 4, characterized in that, It also includes a sponge pad (26), and the two positioning plates (21) are connected to the opposite side of the sponge pad (26).

6. The intelligent color box production die-cutting positioning device according to claim 5, characterized in that, The second pressure plate (13) has the same size as the internal through groove of the first pressure plate (11).

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