High-precision cutting device for optical lens machining

By designing a high-precision cutting device with an eccentric clamping plate and an arc-shaped clamping structure, the problem of clamping curved optical lenses was solved, achieving stable clamping and efficient cutting.

CN224116446UActive Publication Date: 2026-04-14SICHUAN YANGUANG OPTOELECTRONICS TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing clamping mechanisms are planar, making it difficult to effectively clamp curved optical lenses, leading to lens breakage during the cutting process.

Method used

A high-precision cutting device including a support mechanism, a drive mechanism, and a clamping mechanism was designed. It utilizes an eccentrically set clamping plate and an arc-shaped clamping structure to adapt to optical lenses with different curvatures, and improves cutting efficiency through gear transmission.

Benefits of technology

It achieves stable clamping of curved optical lenses, avoids breakage, and improves cutting efficiency and precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-precision cutting device for optical lens processing, which comprises a supporting mechanism, the supporting mechanism comprises a bottom plate, a plurality of supporting columns are arranged on the upper end face of the bottom plate, a working table is supported by the top ends of the supporting columns together, a driving mechanism is arranged at the top end of the bottom plate, and a milling cutter is arranged at the top end of the working table. A driving mechanism is arranged on the workbench, a supporting plate is arranged on the edge of the top end of the workbench, a lifting mechanism is arranged on the side, facing the workbench, of the top end of the supporting plate, the driving mechanism comprises a base, the top end of the base is rotationally connected with a small gear, and the top end of the small gear is fixedly connected with a first rotating disc. The problem that a clamping plate of a clamping mechanism of an existing cutting device is a plane, and an optical lens with curvature is inconvenient to clamp is solved.
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Description

Technical Field

[0001] This utility model relates to the field of optical lens processing technology, specifically a high-precision cutting device for optical lens processing. Background Technology

[0002] With the rapid development of modern technology, optical lenses are increasingly widely used in many fields, such as photography, medical imaging, aerospace, virtual reality, and smartphones. These fields have increasingly higher requirements for the precision, surface quality, and performance of optical lenses, driving the continuous development of optical lens processing technology towards higher precision and higher efficiency.

[0003] When optical lenses are processed, they need to be cut. During the cutting process, the optical lenses need to be fixed. However, the existing clamping mechanism usually consists of two planes that fit against the two sides of the optical lens to fix it. Some optical lenses have a certain curvature when they are cut, which can cause the lens to break during clamping, affecting the cutting of the optical lens. Utility Model Content

[0004] The purpose of this invention is to provide a high-precision cutting device for optical lens processing, which has the advantage of clamping curved optical lenses and solves the problem that the clamping mechanism of the current cutting device has a flat clamping plate, which is not convenient for clamping curved optical lenses.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-precision cutting device for optical lens processing, comprising a support mechanism, the support mechanism comprising a base plate, a plurality of pillars provided on the upper surface of the base plate, the tops of the plurality of pillars jointly supporting a worktable, a drive mechanism provided on the top of the base plate, a milling cutter provided on the top of the worktable, and a support plate provided at the edge of the top of the worktable, a lifting mechanism provided on the side of the support plate facing the worktable, the lifting mechanism being provided with a plurality of clamping mechanisms II, the drive mechanism comprising a base, a pinion rotatably connected to the top of the base, a turntable I fixedly connected to the top of the pinion, a plurality of clamping mechanisms I being equidistantly arranged in a circular array around the top of the turntable I, six clamping mechanisms I being provided, and each clamping mechanism I including a base I, a rotating shaft I eccentrically provided on the top of the base I, and a clamping plate I rotatably provided on the top of the rotating shaft I.

[0006] Preferably, a large gear meshes with the outer edge of the small gear, and a rotary motor is provided at the bottom end of the large gear, with the bottom end of the rotary motor fixedly connected to the top end of the base plate.

[0007] Preferably, the lifting mechanism includes a horizontal plate, a drive shaft is provided at one end of the horizontal plate away from the support plate, a drive ring is provided on the upper surface of the horizontal plate to drive the drive shaft to lift, and limit rods are slidably connected to both sides of the horizontal plate on the drive shaft. The bottom ends of the drive shaft and the two limit rods are connected to a bearing, and a turntable is rotatably connected to the bottom end of the bearing. Several clamping mechanisms are arranged in a circular array at equal intervals around the bottom end of the turntable.

[0008] Preferably, the clamping plate is configured in an arc shape, with the center of the arc facing downwards.

[0009] Preferably, there are six clamping mechanisms 2 arranged in a circular array at equal intervals around the axis of the turntable 2, and each clamping mechanism 2 includes a base 2, a rotating shaft 2 eccentrically arranged at the bottom end of the base 2, and a clamping plate 2 rotatably arranged at the bottom end of the rotating shaft 2. The clamping plate 2 is arranged in an arc shape with the center of the arc facing downward.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] 1. This utility model, by setting up a base one, a rotating shaft one, a clamping plate one, a base two, a rotating shaft two, and a clamping plate two, uses clamping plates one and two to fit the two sides of the curved optical lens, and the rotating shaft one set at the bottom of clamping plate one is connected to base one, and the rotating shaft two at the top of base two is connected to clamping plate two, thus it can clamp optical lenses of different curvatures, which is quite practical.

[0012] 2. This utility model, by setting a base, a small gear, a rotary motor and a large gear, drives the turntable to rotate by the large gear meshing with the small gear at the output end of the rotary motor, and by the large gear with a larger diameter meshing with the small gear with a smaller diameter, the rotation speed of the turntable can be increased, which facilitates the cutting of optical lenses. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0014] Figure 2 This utility model Figure 1 Schematic diagram of the drive mechanism;

[0015] Figure 3 This utility model Figure 2 A schematic diagram of the structure of the clamping mechanism 1;

[0016] Figure 4 This utility model Figure 1 A schematic diagram of the second clamping mechanism;

[0017] Figure 5 This utility model Figure 1 An enlarged schematic diagram of the structure at point A in the middle.

[0018] The reference numerals and names in the figure are as follows:

[0019] 1. Support mechanism; 11. Base plate; 12. Column; 13. Workbench; 14. Support plate; 2. Drive mechanism; 21. Base; 22. Small gear; 23. Turntable one; 24. Rotary motor; 25. Large gear; 3. Milling cutter; 4. Lifting mechanism; 41. Horizontal plate; 42. Drive shaft; 43. Drive ring; 44. Limiting rod; 45. Bearing; 46. Turntable two; 5. Clamping mechanism one; 51. Base one; 52. Rotating shaft one; 53. Clamping plate one; 6. Clamping mechanism two; 61. Base two; 62. Rotating shaft two; 63. Clamping plate two. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In the description of the embodiments of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the embodiments of this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0022] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0023] Please see Figures 1 to 5 This utility model provides an embodiment of a high-precision cutting device for optical lens processing, comprising a support mechanism 1. The support mechanism 1 includes a base plate 11, with several pillars 12 arranged on the upper surface of the base plate 11. The tops of the pillars 12 collectively support a worktable 13. A drive mechanism 2 is arranged at the top of the base plate 11, and a milling cutter 3 is arranged at the top of the worktable 13. A support plate 14 is arranged at the edge of the top of the worktable 13. A lifting mechanism 4 is arranged on the side of the support plate 14 facing the worktable 13. The drive mechanism 2 includes a base 21, with a small gear 22 rotatably connected to the top of the base 21. A turntable 23 is fixedly connected to the top of the small gear 22. Several clamping mechanisms 5 are arranged in a circular array at equal intervals around the top of the turntable 23. A large gear 25 meshes with the outer edge of the small gear 22. A rotary motor 24 is arranged at the bottom of the large gear 25. The bottom of the rotary motor 24 is fixedly connected to the top of the base plate 11. The lifting mechanism 4 includes a horizontal plate 41, which is located away from the support. A drive shaft 42 is provided at one end of plate 14. A drive ring 43 for driving the drive shaft 42 to rise and fall is provided on the upper surface of the horizontal plate 41. Limiting rods 44 are slidably connected to both sides of the horizontal plate 41 on the drive shaft 42. The bottom ends of the drive shaft 42 and the two limiting rods 44 are connected to bearings 45. A turntable 46 is rotatably connected to the bottom end of the bearing 45. Several clamping mechanisms 5 are arranged in a circular array at equal intervals around the bottom end of the turntable 46. There are six clamping mechanisms 5. Mechanism 15 includes a base 151, with a rotating shaft 152 eccentrically arranged at the top of the base 151. A clamping plate 153 is rotatably arranged at the top of the rotating shaft 152. The clamping plate 153 is arc-shaped with its center facing downwards. There are six clamping mechanisms 26, and each clamping mechanism 26 includes a base 261. A rotating shaft 262 is eccentrically arranged at the bottom of the base 261. A clamping plate 263 is rotatably arranged at the bottom of the rotating shaft 262. The clamping plate 263 is arc-shaped with its center facing downwards.

[0024] In practice, the eccentrically set rotating shaft 52 and rotating shaft 62 are hinged to the clamping plates 53 and 63.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A high-precision cutting device for optical lens processing, comprising a support mechanism (1), characterized in that: The support mechanism (1) includes a base plate (11), with several pillars (12) on the upper surface of the base plate (11). The tops of the several pillars (12) jointly support a worktable (13). A drive mechanism (2) is provided at the top of the base plate (11), and a milling cutter (3) is provided at the top of the worktable (13). A support plate (14) is provided at the edge of the top of the worktable (13). A lifting mechanism (4) is provided on the side of the top of the support plate (14) facing the worktable (13). Several clamping mechanisms (6) are provided on the lifting mechanism (4). The drive mechanism (2) includes a base (21), a small gear (22) is rotatably connected to the top of the base (21), a turntable (23) is fixedly connected to the top of the small gear (22), and a number of clamping mechanisms (5) are arranged in a circular array around the top of the turntable (23) at equal intervals. There are six clamping mechanisms (5), and each clamping mechanism (5) includes a base (51). A rotating shaft (52) is eccentrically arranged at the top of the base (51), and a clamping plate (53) is rotatably arranged at the top of the rotating shaft (52).

2. The high-precision cutting device for optical lens processing according to claim 1, characterized in that: The outer edge of the small gear (22) meshes with the large gear (25), and the bottom end of the large gear (25) is provided with a rotary motor (24), and the bottom end of the rotary motor (24) is fixedly connected to the top end of the base plate (11).

3. The high-precision cutting device for optical lens processing according to claim 1, characterized in that: The lifting mechanism (4) includes a horizontal plate (41). A drive shaft (42) is provided at one end of the horizontal plate (41) away from the support plate (14). A drive ring (43) for driving the drive shaft (42) to lift is provided on the upper surface of the horizontal plate (41). Limiting rods (44) are slidably connected to both sides of the horizontal plate (41) on the drive shaft (42). The bottom ends of the drive shaft (42) and the two limiting rods (44) are connected to a bearing (45). A turntable (46) is rotatably connected to the bottom end of the bearing (45). Several clamping mechanisms (6) are arranged in a ring array at equal intervals around the bottom end of the turntable (46) on its axis.

4. The high-precision cutting device for optical lens processing according to claim 1, characterized in that: The clamping plate (53) is set in an arc shape with the center of the arc facing downwards.

5. The high-precision cutting device for optical lens processing according to claim 1, characterized in that: The clamping mechanism 2 (6) is provided in six parts, and is arranged in a circular array at equal intervals around the axis of the turntable 2 (46). Each clamping mechanism 2 (6) includes a base 2 (61). The bottom end of the base 2 (61) is eccentrically provided with a rotating shaft 2 (62). The bottom end of the rotating shaft 2 (62) is rotatably provided with a clamping plate 2 (63). The clamping plate 2 (63) is arranged in an arc shape with the center of the arc facing downward.