Ton bag packaging device
By designing a dust collection system and transmission mechanism, the problem of dust generation during the filling process of the ton bag packaging device was solved, achieving improvements in environmental protection and operational convenience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-14
AI Technical Summary
Existing ton bag packaging equipment is prone to generating dust during the filling process, which leads to pollution of the working environment and health hazards to operators.
A ton bag packaging device was designed, comprising a base plate, support frame, dust collection box, collection box, exhaust fan, absorption hood and other components. The exhaust fan creates negative pressure adsorption to collect and treat dust generated during the filling process. The spacing of the hanging arms can be adjusted by electric telescopic rods and adjusting blocks to accommodate ton bags of different sizes. The ton bags are rotated and unloaded using motor and gear transmission.
It effectively collects and treats dust, protects the working environment, safeguards the health of operators, and enhances the versatility and convenience of the equipment.
Smart Images

Figure CN224117562U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of packaging equipment technology, specifically a ton bag packaging device. Background Technology
[0002] A ton bag, also known as a bulk container, is a flexible transport packaging container widely used for packaging and transporting various powdery, granular, and lumpy bulk materials.
[0003] Chinese Patent CN218967224U discloses a ton bag packaging device for modified plastic granules. It utilizes a first drive motor to rotate a rotating rod and stirring blades, agitating the internally loaded modified plastic granules to prevent them from clumping together and hindering packaging. A second drive motor rotates a threaded rod, moving a sleeve and causing a loading plate and sliding block to move within a sliding groove. This aligns the loading plate with the feeding port below the stirring mechanism for automatic bagging and sealing, making it convenient to use.
[0004] When using the aforementioned ton bag packaging technology for modified plastic granules, there are significant shortcomings in the actual filling process. Dust is easily generated during filling, causing serious pollution to the working environment, leading to a decline in workplace air quality, and posing a threat to the health of on-site operators, potentially causing various health problems such as respiratory illnesses. Therefore, it is necessary to provide a ton bag packaging device to solve the above-mentioned technical problems. Utility Model Content
[0005] The purpose of this invention is to provide a ton bag packaging device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A ton bag packaging device, comprising:
[0008] A substrate, a support frame is fixedly installed on one side of the top of the substrate, a material storage mechanism is provided on the top of the support frame, a main rod is provided on the top of the substrate, and a fixing mechanism is provided on the main rod;
[0009] A dust collection box is fixedly installed on the upper side of one side of the support frame. A collection pipe is fixedly installed on the top of the dust collection box and extends to the rear side above the top of the support frame. Symmetrically distributed conduits are fixedly installed on the top of the support frame. An absorption cover is fixedly installed at the bottom end of the conduits and the top end of the conduits is fixedly connected to the collection pipe. An installation opening is provided on one side of the dust collection box, and a collection box is slidably inserted into the dust collection box through the installation opening.
[0010] A filter screen is fixedly embedded in the bottom of the collection box. A latch is provided at the connection between one side of the collection box and the other side of the dust collection box. An exhaust fan is fixedly installed at the bottom inside the dust collection box, and the output end of the exhaust fan passes through the dust collection box and is connected to the bottom of the dust collection box.
[0011] Preferably, the fixing mechanism includes a slide groove, which is formed on one side of the outer wall of the main rod. A threaded rod is rotatably installed inside the slide groove. A slider is sleeved on the outer wall of the threaded rod and is slidably installed on the slide groove. A first motor is fixedly installed at the top of the main rod, and the driving end of the first motor passes through the main rod and extends into the interior of the slide groove and is fixedly connected to the top of the threaded rod. A connecting plate is fixedly installed on one side of the slider, and symmetrically distributed hanging arms are provided on one side of the connecting plate.
[0012] Preferably, a limiting groove is provided on one side of the connecting plate, and an adjusting block corresponding to the position and number of hanging arms is slidably installed on the limiting groove. The adjusting block is fixedly connected to the hanging arm at the corresponding position. An electric telescopic rod is fixedly installed at both the front and rear ends of the connecting plate, and the driving end of the electric telescopic rod passes through the connecting plate and extends into the interior of the limiting groove, where it is fixedly connected to the adjusting block at the corresponding position.
[0013] Preferably, the bottom end of the main rod is rotatably connected to the top of the base plate, a stabilizing frame is fixedly installed on the top of the base plate, and the stabilizing frame is rotatably connected to the main rod. A second motor is fixedly installed on one side of the top of the stabilizing frame, and a transmission mechanism is provided between the drive end of the second motor and the main rod.
[0014] Preferably, the transmission mechanism includes a first gear and a second gear, and the first gear and the second gear are meshed and connected for transmission. The second gear is fixedly installed on the outer wall of the bottom end of the main rod, and the first gear is fixedly installed on the drive end of the second motor.
[0015] Preferably, the slider has a T-shaped structure and is adapted to the groove. The slider has a threaded hole adapted to the threaded rod, and the slider is threadedly connected to the threaded rod through the threaded hole.
[0016] Preferably, the storage mechanism includes a storage tank, which is fixedly installed on the top of the support frame. A filling pipe is fixedly inserted into the bottom of the storage tank, and the bottom end of the filling pipe passes through the support frame and extends to the top of the base plate. A valve is provided on the filling pipe.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. This utility model, through the combined use of a base plate, support frame, dust collection box, collection box, exhaust fan, hanging arm, absorption hood, filling pipe, storage tank, collection pipe, conduit, first motor, connecting plate, slide groove, slider, threaded rod and main rod, can effectively collect the dust generated during the filling process, suck the dust into the dust collection box for treatment, protect the working environment and protect the health of operators.
[0019] 2. This utility model utilizes the combined use of an electric telescopic rod, an adjusting block, and a limiting groove to adjust the distance between the two hanging arms. This allows the hanging arms to attach and secure ton bags of different sizes, effectively improving the versatility of the device.
[0020] 3. This utility model, through the coordinated use of a second motor, a first gear, a stabilizing frame, and a second gear, can rotate a ton bag loaded with material to the other side of the top of the base plate. This ensures that during subsequent unloading operations of the ton bag, the support frame and its structural components will not interfere with the unloading process, significantly improving the ease of use of the device. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of this utility model;
[0022] Figure 2 This is a frontal sectional view of the present invention.
[0023] Figure 3 This is a schematic diagram of the dust collection box in this utility model;
[0024] Figure 4 This is a top sectional view of the connecting plate in this utility model;
[0025] Figure 5 This is a schematic diagram of the connection structure between the threaded rod and the slider in this utility model.
[0026] In the diagram: 1. Base plate; 2. Support frame; 3. Dust collection box; 4. Collection box; 5. Exhaust fan; 6. Hanging arm; 7. Absorption hood; 8. Filling pipe; 9. Storage tank; 10. Collection pipe; 11. Conduit; 12. First motor; 13. Connecting plate; 14. Slide groove; 15. Electric telescopic rod; 16. Sliding block; 17. Threaded rod; 18. Main rod; 19. Second motor; 20. First gear; 21. Stabilizer; 22. Second gear; 23. Adjusting block; 24. Mounting opening; 25. Limiting groove. Detailed Implementation
[0027] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0028] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see Figures 1-5 One embodiment provided by this utility model:
[0032] A ton bag packaging device, comprising:
[0033] A substrate 1 has a support frame 2 fixedly installed on one side of its top. The support frame 2 has a material storage mechanism on its top. A main rod 18 is installed on the top of the substrate 1, and a fixing mechanism is installed on the main rod 18.
[0034] A dust collection box 3 is fixedly installed on the upper side of one side of the support frame 2. A collection pipe 10 is fixedly installed on the top of the dust collection box 3 and extends to the rear side above the top of the support frame 2. Symmetrically distributed conduits 11 are fixedly installed on the top of the support frame 2. An absorption cover 7 is fixedly installed at the bottom end of the conduits 11 and the top end of the conduits 11 is fixedly connected to the collection pipe 10. An installation opening 24 is opened on one side of the dust collection box 3, and a collection box 4 is slidably inserted into the dust collection box 3 through the installation opening 24.
[0035] A filter screen is fixedly installed at the bottom of the collection box 4. A latch is provided at the connection between one side of the collection box 4 and the other side of the dust collection box 3. An exhaust fan 5 is fixedly installed at the bottom inside the dust collection box 3, and the output end of the exhaust fan 5 passes through the dust collection box 3 and is connected to the bottom of the dust collection box 3.
[0036] The fixing mechanism includes a slide groove 14, which is opened on one side of the outer wall of the main rod 18. A threaded rod 17 is rotatably installed inside the slide groove 14. A slider 16 is sleeved on the outer wall of the threaded rod 17 and is slidably installed on the slide groove 14. A first motor 12 is fixedly installed at the top of the main rod 18, and the driving end of the first motor 12 passes through the main rod 18 and extends into the interior of the slide groove 14 and is fixedly connected to the top of the threaded rod 17. A connecting plate 13 is fixedly installed on one side of the slider 16, and symmetrically distributed hanging arms 6 are provided on one side of the connecting plate 13.
[0037] In one embodiment, a limiting groove 25 is provided on one side of the connecting plate 13. An adjusting block 23 corresponding to the position and number of hanging arms 6 is slidably installed on the limiting groove 25, and the adjusting block 23 is fixedly connected to the hanging arm 6 at the corresponding position. An electric telescopic rod 15 is fixedly installed at both the front end and the rear end of the connecting plate 13, and the driving end of the electric telescopic rod 15 passes through the connecting plate 13 and extends into the interior of the limiting groove 25 and is fixedly connected to the adjusting block 23 at the corresponding position.
[0038] In one preferred embodiment, the bottom end of the main rod 18 is rotatably connected to the top of the base plate 1. A stabilizing frame 21 is fixedly installed on the top of the base plate 1, and the stabilizing frame 21 is rotatably connected to the main rod 18. A second motor 19 is fixedly installed on one side of the top of the stabilizing frame 21. A transmission mechanism is provided between the drive end of the second motor 19 and the main rod 18, which realizes the rotation effect of the fixed mechanism and facilitates the unloading of the ton bag.
[0039] In one embodiment, the transmission mechanism includes a first gear 20 and a second gear 22, with the first gear 20 and the second gear 22 meshing and transmitting power. The second gear 22 is fixedly installed on the outer wall of the bottom end of the main rod 18, and the first gear 20 is fixedly installed on the drive end of the second motor 19. This mechanism can stably and accurately transmit the power of the second motor 19 to the main rod 18, ensuring that the main rod 18 rotates as expected and guaranteeing the reliability and stability of the device operation.
[0040] In one preferred embodiment, the slider 16 is T-shaped and is adapted to the groove 14. The slider 16 has a threaded hole adapted to the threaded rod 17, and the slider 16 is threadedly connected to the threaded rod 17 through the threaded hole, so that the slider moves stably and the transmission is accurate.
[0041] In one embodiment, the storage mechanism includes a storage tank 9, which is fixedly installed on the top of the support frame 2. A filling pipe 8 is fixedly installed at the bottom of the storage tank 9, and the bottom end of the filling pipe 8 passes through the support frame 2 and extends to the top of the substrate 1. A valve is provided on the filling pipe 8 to facilitate material storage and controllable filling.
[0042] The working principle of this utility model is as follows: All electrical components mentioned herein are electrically connected to an external main controller and 220V AC mains power. The main controller can be a computer or other conventionally known control device. In use, the ton bag is first hung on two hanging arms 6. The distance between the two hanging arms 6 is sufficient to open the ton bag completely. Simultaneously, the first motor 12 starts working. The drive end of the first motor 12 drives the threaded rod 17 to rotate. Through the threaded transmission between the threaded rod 17 and the slider 16, and the sliding relationship between the slider 16 and the groove 14, the slider 16 moves stably vertically. The movement of the slider 16 drives the connecting plate 13 to move. The connecting plate 13, through the adjusting block 23, drives the hanging arms 6 to move. At this time, the hanging arms 6 move upwards, causing the bottom of the ton bag to disengage from the base plate 1, placing the ton bag in a suspended state directly below the filling pipe 8. Then, the valve on the filling pipe 8 is opened, and the material in the storage tank 9 flows into the ton bag through the filling pipe 8. Simultaneously, the exhaust fan 5 starts operating. Once started, the exhaust fan 5 creates a negative pressure adsorption effect on the area below the absorption hood 7 through the passage formed by the dust collection box 3, the collecting pipe 10, the conduit 11, and the absorption hood 7. Dust generated during the filling process is directly sucked in through the absorption hood 7, then enters the dust collection box 3 through the conduit 11 and the collecting pipe 10, and is filtered and trapped inside the collection box 4 by the filter screen at the bottom of the collection box 4. After filling is complete, the latch between the collection box 4 and the dust collection box 3 is unlocked, and the collection box 4 is then pulled out from one side of the dust collection box 3 to clean the collected dust. Any parts of this device not described herein are the same as or can be implemented using existing technology.
[0043] In use, when securing the ton bags using the hanging arm 6, the two electric telescopic rods 15 can be activated. The drive end of the electric telescopic rod 15 drives the adjusting block 23 to slide longitudinally on the limiting groove 25. Since the adjusting block 23 is connected to the hanging arm 6, the movement of the adjusting block 23 will drive the hanging arm 6 to move, thereby adjusting the distance between the two hanging arms 6. This allows the hanging arm 6 to secure ton bags of different sizes, effectively improving the versatility of the device.
[0044] In use, after the material filling operation into the ton bag is completed, the second motor 19 can be started. The drive end of the second motor 19 drives the first gear 20 to rotate. Through the meshing transmission between the first gear 20 and the second gear 22, the second gear 22 drives the main rod 18 to rotate. Due to the rotation of the main rod 18, the connecting plate 13 is driven to rotate via the slider 16, and the connecting plate 13 further drives the hanging arm 6 to rotate, thereby rotating the ton bag loaded with material to the other side of the top of the base plate 1. This ensures that when the ton bag is unloaded, the support frame 2 and its structural components will not interfere with the unloading process, significantly improving the convenience of using the device.
[0045] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A ton bag packaging device, characterized in that, It includes: A substrate (1) is provided with a support frame (2) fixedly installed on one side of the top of the substrate (1). A storage mechanism is provided on the top of the support frame (2). A main rod (18) is provided on the top of the substrate (1). A fixing mechanism is provided on the main rod (18). A dust collection box (3) is fixedly installed on the top of one side of the support frame (2). A collection pipe (10) is fixedly installed on the top of the dust collection box (3), and the collection pipe (10) extends to the rear side above the top of the support frame (2). Symmetrically distributed conduits (11) are fixedly installed on the top of the support frame (2). An absorption cover (7) is fixedly installed at the bottom end of the conduit (11), and the top end of the conduit (11) is fixedly connected to the collection pipe (10). An installation opening (24) is opened on one side of the dust collection box (3), and a collection box (4) is slidably inserted into the dust collection box (3) through the installation opening (24). A filter screen is fixedly installed at the bottom of the collection box (4). A latch is provided at the connection between one side of the collection box (4) and one side of the dust collection box (3). An exhaust fan (5) is fixedly installed at the bottom inside the dust collection box (3), and the output end of the exhaust fan (5) passes through the dust collection box (3) and is connected to the bottom of the dust collection box (3).
2. The ton bag packaging device according to claim 1, characterized in that: The fixing mechanism includes a slide groove (14), which is opened on one side of the outer wall of the main rod (18). A threaded rod (17) is rotatably installed inside the slide groove (14). A slider (16) is sleeved on the outer wall of the threaded rod (17), and the slider (16) is slidably installed on the slide groove (14). A first motor (12) is fixedly installed at the top of the main rod (18), and the driving end of the first motor (12) passes through the main rod (18) and extends into the interior of the slide groove (14) and is fixedly connected to the top of the threaded rod (17). A connecting plate (13) is fixedly installed on one side of the slider (16), and symmetrically distributed hanging arms (6) are provided on one side of the connecting plate (13).
3. The ton bag packaging device according to claim 2, characterized in that: A limiting groove (25) is provided on one side of the connecting plate (13). An adjusting block (23) corresponding to the position and number of the hanging arm (6) is slidably installed on the limiting groove (25). The adjusting block (23) is fixedly connected to the hanging arm (6) at the corresponding position. An electric telescopic rod (15) is fixedly installed at both the front and rear ends of the connecting plate (13). The driving end of the electric telescopic rod (15) passes through the connecting plate (13) and extends into the inside of the limiting groove (25) and is fixedly connected to the adjusting block (23) at the corresponding position.
4. A ton bag packaging device according to claim 2, characterized in that: The bottom end of the main rod (18) is rotatably connected to the top of the base plate (1). A stabilizing frame (21) is fixedly installed on the top of the base plate (1), and the stabilizing frame (21) is rotatably connected to the main rod (18). A second motor (19) is fixedly installed on one side of the top of the stabilizing frame (21), and a transmission mechanism is provided between the drive end of the second motor (19) and the main rod (18).
5. A ton bag packaging device according to claim 4, characterized in that: The transmission mechanism includes a first gear (20) and a second gear (22), and the first gear (20) and the second gear (22) are meshed and connected for transmission. The second gear (22) is fixedly installed on the outer wall of the bottom end of the main rod (18), and the first gear (20) is fixedly installed on the drive end of the second motor (19).
6. A ton bag packaging device according to claim 2, characterized in that: The slider (16) is T-shaped and is adapted to the groove (14). The slider (16) has a threaded hole adapted to the threaded rod (17), and the slider (16) is threadedly connected to the threaded rod (17) through the threaded hole.
7. A ton bag packaging device according to claim 1, characterized in that: The storage mechanism includes a storage tank (9), which is fixedly installed on the top of the support frame (2). A filling pipe (8) is fixedly inserted into the bottom of the storage tank (9), and the bottom end of the filling pipe (8) passes through the support frame (2) and extends to the top of the base plate (1). A valve is provided on the filling pipe (8).
Citation Information
Patent Citations
Ton bag packaging device for modified plastic particles
CN218967224U