Automatic braiding equipment
By designing an automatic tape-and-reel machine and utilizing components such as a vibratory feeder, robotic arm, and packaging device, the problem of poor versatility of tape-and-reel machines has been solved, enabling efficient packaging of products of various specifications and reducing production costs and factory space requirements.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2026-04-14
AI Technical Summary
Existing taping machines have poor versatility and cannot meet the packaging needs of various electronic components of different specifications, resulting in high production costs and large factory space requirements.
An automatic tape and reel machine was designed, comprising a frame, a feeding mechanism, and a packaging mechanism. It employs components such as a vibratory feeder, a robotic arm, a guide groove, and a packaging device. By adjusting the guide plate spacing and changing the soldering iron tip, it can adapt to the guiding and packaging of products of different specifications, achieving multi-type applicability throughout the entire process.
This improved the versatility of the taping machine for inductor products of different specifications, reduced production costs, and optimized the utilization of factory space.
Smart Images
Figure CN224117602U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of inductive tape and reel technology, and in particular to an automatic tape and reel device. Background Technology
[0002] With the rapid development of electronic products, the demand for various electronic components has increased dramatically. Packaging for electronic products typically involves using tape and reel machines to package various components, such as inductors. As the quantity of electronic components increases, the variety of products also continues to grow, placing increasing demands on the versatility of tape and reel machines. Traditional tape and reel machines, however, can usually only package a single type of inductor, requiring multiple machines of different specifications to package different products, increasing factory space and significantly raising production costs. Therefore, improving the versatility of tape and reel machines so that a single machine can be used for various product specifications is a problem that professionals in the field need to consider. Utility Model Content
[0003] The purpose of this invention is to provide an automatic tape-tapping device to solve the problems of poor versatility of existing tape-tapping machines.
[0004] The technical solution of this utility model is: an automatic tape-and-reel device, including a frame, a feeding mechanism and a packaging mechanism mounted on the frame, wherein the feeding mechanism includes a vibratory feeder and a first robotic arm; the packaging mechanism includes a guide groove, a sealing device mounted on the guide path of the guide groove, and feeding rollers and unloading rollers respectively mounted above and below the guide groove. When the tape on the unloading roller is conveyed on the guide groove, the first robotic arm picks up the product from the vibratory feeder and places it on the tape, the sealing film on the feeding roller is connected to the tape and covers the product, and then the sealing device performs the sealing.
[0005] Preferably, the feeding mechanism further includes a conveying module, a hopper assembly disposed on the conveying path of the conveying module, and a second robotic arm;
[0006] The vibratory feeder is connected to the conveying module. The second robotic arm picks up the product from the hopper assembly and transfers it to the vibratory feeder. The conveying module drives the vibratory feeder to move to the first robotic arm.
[0007] Preferably, the feeding mechanism further includes a cleaning component, which is arranged on the transmission path of the conveying module and equipped with a fan; the vibratory plate is first transmitted to the cleaning component to be cleaned by the fan, and then transmitted to the second robotic arm to place the product.
[0008] Preferably, the hopper assembly includes a turntable with multiple material boxes on it. The material boxes are driven by the turntable to move sequentially to a preset position and are picked up by a second robotic arm.
[0009] Preferably, the guide groove includes a first guide plate and a second guide plate arranged parallel to the first guide plate. The upper ends of the first guide plate and the side of the second guide plate that are close to each other are provided with steps, and the guide groove is formed by the two steps together.
[0010] The first guide plate is fixedly mounted on the frame, and the second guide plate is threadedly connected to a first push rod. The end of the first push rod is rotatably connected to the first guide plate. The distance between the first guide plate and the second guide plate can be adjusted by rotating the first push rod.
[0011] Preferably, the packaging device includes a fixing block fixedly connected to a first guide plate, a second push rod connected to the fixing block, and a rotating bracket rotatably connected to the second push rod;
[0012] The side of the rotating bracket away from the second push rod is rotatably connected to a soldering iron tip, and is connected to the second guide plate via a first spring, and to the frame via a first drive device;
[0013] The first driving device lifts the rotating bracket, causing the rotating bracket to rotate upward along the second push rod and downward under the pull of the first spring, so that the soldering iron tip repeatedly moves up and down to complete the encapsulation.
[0014] Preferably, the packaging device is provided in two locations, and is arranged sequentially on the guide path of the guide groove.
[0015] Preferably, a drive wheel and a pressure wheel are provided at the downward end of the material belt moving in the guide groove. The drive wheel is located below the material belt, and the pressure wheel is located above the material belt and presses the material belt downward against the drive wheel.
[0016] When the drive wheel rotates, it drives the material belt to move within the guide groove.
[0017] Preferably, the end of the guide groove is connected to a cutting device and a take-up roll. The cutting device includes scissors and a second driving device that drives the scissors close to the material belt's movement path. The take-up roll is located on the side of the cutting device away from the guide groove.
[0018] Compared with the prior art, the advantages of this utility model are:
[0019] (1) By setting up a turntable and multiple material boxes on the turntable, products of different specifications can be placed in different material boxes at the same time; before receiving products, the vibratory feeder is cleaned at the cleaning component to avoid products being left in the vibratory feeder and causing products to be mixed; by adjusting the distance between the first guide plate and the second guide plate, it can adapt to the guiding and transmission of different products and the material tape used for product packaging; by adjusting the position of the rotating bracket on the second push rod and changing the soldering iron tip of different specifications, it can adapt to the packaging of products of different specifications.
[0020] The entire process from material feeding to packaging features versatile and adjustable settings, greatly improving the versatility of the taping machine for inductor products of different specifications. Attached Figure Description
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0022] Figure 1 This is a schematic diagram of the structure of the automatic tape-and-reel device described in this utility model;
[0023] Figure 2 This is a schematic diagram of the packaging mechanism described in this utility model;
[0024] Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle.
[0025] Among them: rack 1;
[0026] 2. Feeding mechanism, 21. Conveying module, 22. Vibrating plate, 23. First robotic arm, 24. Hopper assembly, 241. Turntable, 242. Second robotic arm, 25. Cleaning assembly, 26. Fan, 261. Vision device, 27.
[0027] Packaging mechanism 3, guide groove 31, first guide plate 311, second guide plate 312, first push rod 313, drive wheel 314, pressure roller 315, sealing device 32, fixing block 321, second push rod 322, rotating bracket 323, soldering iron tip 324, first spring 325, first drive device 326, feeding roller 33, unloading roller 34, cutting device 35, scissors 351, take-up roll 36. Detailed Implementation
[0028] The present invention will be further described in detail below with reference to specific embodiments:
[0029] like Figures 1-3As shown, this utility model is applied to the tape and reel packaging of inductor products. Inductor products are placed in cassettes, and multiple cassettes can hold products of different specifications. When a product needs to be tape and reel packaged, a turntable rotates the cassette corresponding to the product to a preset position. A second robotic arm removes the cassette and pours the product into a vibratory feeder. The vibratory feeder, driven by a conveyor module, moves to the first robotic arm, which picks up the product and transfers it to the tape in the guide groove. Then, a sealing film covers the tape and the product on it, and under the action of the soldering iron tip of the sealing device, the sealing film and tape are bonded together to complete the packaging. The resulting tape and reel are then conveyed to a take-up roll for winding and recycling. Between the products transferred by the second robotic arm, the vibratory feeder enters a cleaning component for cleaning to avoid product residue. When the take-up roll has wound a certain length, the tape is cut by a cutting device. Specifically:
[0030] An automatic tape-and-reel device includes a frame 1, a feeding mechanism 2 and a packaging mechanism 3 mounted on the frame 1.
[0031] The feeding mechanism 2 includes a conveying module 21 mounted on the frame 1, a vibratory feeder 22 connected to the conveying module 21, a first robotic arm 23 mounted on the conveying path of the conveying module 21, a hopper assembly 24, a second robotic arm 25, and a cleaning assembly 26.
[0032] In this embodiment, the first robotic arm 23 is equipped with one or more suction nozzles or magnetic suction devices, which can pick up one or multiple inductor products simultaneously. The second robotic arm 25 is equipped with grippers to pick up material boxes on the turntable.
[0033] The hopper assembly 24 includes a turntable 241 with multiple material boxes 242. Different or identical inductor products can be placed in different material boxes 242. During the tape-making process, the corresponding material box 242 moves to a preset position driven by the turntable 241. The second robotic arm 25 then picks up the material box 242 and transfers it to the vibratory feeder 22, pouring the product into the vibratory feeder 22. A cleaning assembly 26 is located on the transmission path of the conveying module 21 and is equipped with a fan 261, which blows the product out of the vibratory feeder 22. The vibratory feeder 22 is a flexible vibratory feeder. When the vibratory feeder 22 moves to the position of the first robotic arm 23, a vision device 27 is positioned directly above it. The vision device 27 identifies the posture of the product, and products meeting the preset posture are picked up by the first robotic arm 23.
[0034] The packaging mechanism 3 includes a guide groove 31, a packaging device 32 disposed on the guide path of the guide groove 31, and a feeding roller 33 and a discharging roller 34 disposed above and below the guide groove 31, respectively. When the material strip on the discharging roller 34 is conveyed on the guide groove 31, the first robotic arm 23 picks up the product from the vibratory plate 22 and places it on the material strip. The packaging film on the feeding roller 33 is connected to the material strip and covers the product, and then the product is packaged by the packaging device 32.
[0035] The guide groove 31 includes a first guide plate 311 and a second guide plate 312 arranged parallel to the first guide plate 311. Steps are provided on the upper ends of both the first guide plate 311 and the side of the second guide plate 312 that are close to each other, and the guide groove 31 is formed by the two steps. The first guide plate 311 is fixedly mounted on the frame 1. A first push rod 313 is threadedly connected to the second guide plate 312. The end of the first push rod 313 is rotatably connected to the first guide plate 311. By rotating the first push rod 313, the distance between the first guide plate 311 and the second guide plate 312 can be adjusted to accommodate the guidance of inductor strips of different specifications. Of course, when adjusting the distance, the corresponding strips and encapsulation films also need to be replaced simultaneously.
[0036] The encapsulation device 32 includes a fixing block 321 fixedly connected to a first guide plate 311, a second push rod 322 connected to the fixing block 321, and a rotating bracket 323 rotatably connected to the second push rod 322. A soldering iron tip 324 is rotatably connected to the side of the rotating bracket 323 away from the second push rod 322, and is connected to the second guide plate 312 via a first spring 325, and to the frame 1 via a first drive device 326. The first drive device 326 lifts the rotating bracket 323, causing it to rotate upwards along the second push rod 322 and downwards under the pull of the first spring 325. This causes the soldering iron tip 324 to repeatedly move upwards and downwards during the conveyor belt transport. When the soldering iron tip 324 contacts the encapsulation film, it melts the film through heating, causing the encapsulation film to adhere tightly to the conveyor belt, thus completing the encapsulation process.
[0037] The downward end of the material strip moving within the guide groove 31 is equipped with a drive wheel 314 and a pressure wheel 315. The drive wheel 314 is positioned below the material strip, and the pressure wheel 315 is positioned above the material strip and presses it downward against the drive wheel 314. When the drive wheel 314 rotates, it drives the material strip to move within the guide groove 31. A cutting device 35 and a take-up roll 36 are connected to the end of the guide groove 31. The cutting device 35 includes scissors 351 and a second drive device 332 located near the material strip's movement path. The take-up roll 36 is positioned on the side of the cutting device 35 away from the guide groove 31. When the take-up roll 36 winds up a certain length of braided tape, the cutting device 35 cuts the tape to replace the take-up roll 36.
[0038] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and therefore, all changes falling within the meaning and scope of the equivalents of the claims are intended to be included within this utility model.
Claims
1. An automatic tape-and-reel device, characterized in that, The device includes a frame, a feeding mechanism and a packaging mechanism mounted on the frame. The feeding mechanism includes a vibratory feeder and a first robotic arm. The packaging mechanism includes a guide groove, a packaging device mounted on the guide path of the guide groove, and feeding rollers and unloading rollers respectively mounted above and below the guide groove. When the material strip on the unloading roller is conveyed on the guide groove, the first robotic arm picks up the product from the vibratory feeder and places it on the material strip. The packaging film on the feeding roller is connected to the material strip and covers the product, which is then packaged by the packaging device.
2. The automatic tape-and-reel device according to claim 1, characterized in that: The feeding mechanism also includes a conveying module, a hopper assembly disposed on the conveying path of the conveying module, and a second robotic arm; The vibratory feeder is connected to the conveying module. The second robotic arm picks up the product from the hopper assembly and transfers it to the vibratory feeder. The conveying module drives the vibratory feeder to move to the first robotic arm.
3. The automatic tape-and-reel device according to claim 2, characterized in that: The feeding mechanism also includes a cleaning component, which is set on the transmission path of the conveying module and equipped with a fan; the vibratory plate is first transmitted to the cleaning component to be cleaned by the fan, and then transmitted to the second robotic arm to place the product.
4. An automatic tape-and-reel device according to claim 2, characterized in that: The hopper assembly includes a turntable with multiple material boxes on it. The material boxes are driven by the turntable to move sequentially to a preset position and are picked up by a second robotic arm.
5. An automatic tape-and-reel device according to claim 1, characterized in that: The guide groove includes a first guide plate and a second guide plate arranged parallel to the first guide plate. Both the upper ends of the first guide plate and the side of the second guide plate that are close to each other are provided with steps, and the guide groove is formed by the two steps together. The first guide plate is fixedly mounted on the frame, and the second guide plate is threadedly connected to a first push rod. The end of the first push rod is rotatably connected to the first guide plate. The distance between the first guide plate and the second guide plate can be adjusted by rotating the first push rod.
6. An automatic tape-and-reel device according to claim 5, characterized in that: The packaging device includes a fixed block fixedly connected to a first guide plate, a second push rod connected to the fixed block, and a rotating bracket rotatably connected to the second push rod. The side of the rotating bracket away from the second push rod is rotatably connected to a soldering iron tip, and is connected to the second guide plate via a first spring, and to the frame via a first drive device; The first driving device lifts the rotating bracket, causing the rotating bracket to rotate upward along the second push rod and downward under the pull of the first spring, so that the soldering iron tip repeatedly moves up and down to complete the encapsulation.
7. An automatic tape-and-reel device according to claim 6, characterized in that: The packaging device is provided in two locations, and is arranged sequentially on the guide path of the guide groove.
8. An automatic tape-and-reel device according to claim 1, characterized in that: The downward end of the material belt moving in the guide groove is provided with a drive wheel and a pressure wheel. The drive wheel is located below the material belt, and the pressure wheel is located above the material belt and presses the material belt downward against the drive wheel. When the drive wheel rotates, it drives the material belt to move within the guide groove.
9. An automatic tape-and-reel device according to claim 1, characterized in that: The end of the guide groove is connected to a cutting device and a take-up roll. The cutting device includes scissors and a second driving device that drives the scissors close to the material belt's movement path. The take-up roll is located on the side of the cutting device away from the guide groove.