Batch winding mechanism based on cable

Abstract

The utility model belongs to the technical field of cable winding, and particularly relates to a cable-based batch winding mechanism which comprises a bottom plate, a first fixing plate is fixedly connected to the top of the bottom plate, a first motor is fixedly connected to the side wall of the first fixing plate, a winding roller is fixedly connected to the output end of the first motor, a pair of chucks is installed in the middle of the winding roller, and the chucks are fixedly connected to the side wall of the first fixing plate. A winding roll is arranged in the middle of the winding roll in a sleeving mode, the winding roll is located between the pair of chucks, a second fixing plate is fixedly connected to the top of the bottom plate, a sliding groove is fixedly connected to the side wall of the second fixing plate, a second motor is fixedly connected to the side wall of the second fixing plate, and a lead screw is fixedly connected to the output end of the second motor. And a sliding groove, a second motor and a lead screw are arranged, and a first sliding block, a first fixing frame and a first pulley are matched, so that the cable can be conveniently driven to move back and forth to be arranged in the winding process, the situation that the cable is stacked in the winding process can be reduced, and the uniformity in the winding process is improved.

Description

Technical Field

[0001] This utility model belongs to the field of cable winding technology, specifically a batch winding mechanism for cables. Background Technology

[0002] As a key component for signal transmission and power delivery, the production and processing technology of cables has attracted much attention. In the cable production process, the winding process is a crucial step, which directly affects the quality, storage and subsequent performance of the cable.

[0003] As the core equipment for realizing the cable winding function, the traditional cable winding mechanism usually consists of a drive unit, a winding shaft, and a simple cable laying device. The drive unit provides rotational power to the winding shaft, while the cable laying device is used to arrange the cable evenly. In long-term use and observation, it has been found that the existing cable laying device has a relatively simple structure, which easily leads to the accumulation of cables during winding, causing uneven winding.

[0004] Therefore, this utility model provides a batch winding mechanism based on cables. Utility Model Content

[0005] To overcome the shortcomings of the existing technology and solve at least one of the problems mentioned in the background technology, a batch winding mechanism based on cables is proposed.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A batch winding mechanism based on cables, comprising a base plate, a first fixed plate fixed to the top of the base plate, a first motor fixed to the side wall of the first fixed plate, a winding roller fixed to the output end of the first motor, a pair of chucks installed in the middle of the winding roller, a winding reel sleeved in the middle of the winding roller, the winding reel located between the pair of chucks, a second fixed plate fixed to the top of the base plate, a sliding groove fixed to the side wall of the second fixed plate, a second motor fixed to the side wall of the second fixed plate, a lead screw fixed to the output end of the second motor, a first slider threadedly connected to the middle of the lead screw, the first slider located inside the sliding groove, two sets of first fixed frames fixed to the top of the first slider, and a first pulley rotatably connected to the side wall of each set of first fixed frames. Through the above structure, the sliding groove, the second motor, and the lead screw, in conjunction with the first slider, the first fixed frame, and the first pulley, facilitate the reciprocating movement of the cable during winding, reducing cable accumulation during winding and improving the uniformity of winding.

[0007] Preferably, the take-up roller has two sets of limiting holes in its middle, which are symmetrically distributed. Each set of limiting holes has multiple holes. The chuck has a fixing hole in its middle, and a fixing bolt is installed in both the fixing hole and the limiting hole. When the width of the winding reel changes, the fixing holes on both sides of the chuck can be aligned with one of the limiting holes on the take-up roller, and then the fixing bolt can be used to fix the chuck. This allows the distance between the two sides of the chuck to be changed. With the above structure, the limiting holes, fixing holes, and fixing bolts can easily change the distance between the two sides of the chuck to accommodate winding reels of different widths, thereby improving applicability during use.

[0008] Preferably, the first fixing frame has a fixing component on its side wall, and a sleeve is installed inside the fixing component. A sponge brush is fixed to the inner side wall of the sleeve. Multiple sets of sleeves are provided. Through the above structure, the sleeves and sponge brushes can reduce the adhesion of dust or material debris and other impurities to the cable surface, thereby improving the quality and cleanliness of the finished cable.

[0009] Preferably, the fixing assembly includes a pair of second fixing brackets, which are respectively fixed to the side wall of the first fixing bracket. A bidirectional screw is rotatably connected to the middle of the second fixing bracket. A pair of baffles are fixed to the side walls of the pair of second fixing brackets. A pair of second sliders are symmetrically threaded to the middle of the bidirectional screw. A clamp is fixed to the top of the second slider. With the above structure, the bidirectional screw, the second sliders and the clamp are provided to facilitate the installation and replacement of the sleeve, thereby improving the convenience of use.

[0010] Preferably, a third fixed frame is fixedly connected to the side wall of the first fixed frame, and a second pulley is rotatably connected to the side wall of the third fixed frame. With the above structure, the setting of the third fixed frame and the second pulley can reduce the bending between the cable and the first fixed frame when the cable moves, thereby reducing the possibility of wear and tear between the cable and the first fixed frame, which could damage the cable.

[0011] Preferably, a plurality of rollers are fixedly connected to the bottom of the first slider. The plurality of rollers are evenly distributed at the bottom of the first slider and the rollers are in contact with the inner wall of the groove. With the above structure, the rollers connecting the first slider can reduce the friction when the first slider slides in the groove, reduce the wear caused by friction, and improve the overall service life.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. The present invention provides a batch winding mechanism based on cables, which, by setting a sliding groove, a second motor and a lead screw, and cooperating with a first slider, a first fixed frame and a first pulley, facilitates the reciprocating movement of the cable during winding to arrange the cable, thereby reducing the accumulation of the cable during winding and improving the uniformity of winding.

[0014] 2. The batch winding mechanism based on cables described in this utility model can easily change the distance between the two chucks by setting limiting holes, fixing holes and fixing bolts, so as to adapt to winding reels of different widths and improve applicability during use. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a perspective view of the present invention;

[0017] Figure 2 This is a schematic diagram of the slide groove in this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the first pulley in this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the take-up roller in this utility model.

[0020] Legend:

[0021] 1. Base plate; 11. First fixed plate; 12. First motor; 13. Take-up roller; 14. Second fixed plate; 15. Slide groove; 16. Second motor; 17. Lead screw; 18. First slider; 19. First fixed frame; 110. First pulley; 111. Chuck; 112. Winding reel; 2. Limiting hole; 21. Fixing hole; 22. Fixing bolt; 3. Sleeve; 31. Sponge brush; 4. Second fixed frame; 41. Double-acting screw; 42. Baffle; 43. Second slider; 44. Clamp; 5. Third fixed frame; 51. Second pulley; 6. Roller; 7. Rubber pad. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] Specific implementation examples are given below.

[0024] like Figures 1 to 4As shown, an embodiment of the present invention provides a batch winding mechanism for cables, comprising a base plate 1, a first fixing plate 11 fixed to the top of the base plate 1, a first motor 12 fixed to the side wall of the first fixing plate 11, a winding roller 13 fixed to the output end of the first motor 12, a pair of chucks 111 mounted in the middle of the winding roller 13, a winding reel 112 sleeved in the middle of the winding roller 13, the winding reel 112 being located between the pair of chucks 111, a second fixing plate 14 fixed to the top of the base plate 1, a sliding groove 15 fixed to the side wall of the second fixing plate 14, and a second motor 12 fixed to the side wall of the second fixing plate 14. Machine 16, the output end of the second motor 16 is fixedly connected to a lead screw 17, the middle of the lead screw 17 is threadedly connected to a first slider 18, the first slider 18 is located inside the slide groove 15, the top of the first slider 18 is fixedly connected to two sets of first fixing frames 19, each set of first fixing frames 19 is rotatably connected to a first pulley 110 on its side wall. During operation, firstly, one side chuck 111 is installed on the take-up roller 13, then the winding reel 112 is sleeved on the take-up roller 13 and contacts the chuck 111, then the other side chuck 111 is installed on the take-up roller 13, so that the two chucks 111 hold the winding reel 112 in place. 12 is fixed in the middle, and then the cable is passed between the two sets of first pulleys 110 and wound around the surface of the reel 112. Then, the first motor 12 is started to drive the take-up roller 13, chuck 111 and reel 112 to rotate, at which time the cable can be wound up. At the same time, the second motor 16 is started to drive the lead screw 17 to rotate. At this time, the lead screw 17 will drive the first slider 18 to slide in the slide groove 15, thereby driving the first fixing frame 19 and the first pulley 110 to move. When the second motor 16 rotates in the forward or reverse direction, it can drive the first pulley 110 to reciprocate to move the cable. The cable is laid out evenly on the surface of the winding reel 112 during winding. After winding is complete, one side chuck 111 is removed, and then the wound reel 112 is removed. A new reel 112 can then be installed for rewinding. Through the above structure, the slide groove 15, the second motor 16, and the lead screw 17 are set up, and the first slider 18, the first fixing frame 19, and the first pulley 110 are used to facilitate the reciprocating movement of the cable during winding, which can reduce the accumulation of the cable during winding and improve the uniformity of winding.

[0025] like Figure 4As shown, the take-up roller 13 has two sets of limiting holes 2 in the middle, which are symmetrically distributed. Each set of limiting holes 2 has multiple holes. The chuck 111 has a fixing hole 21 in the middle. The fixing hole 21 and the limiting hole 2 are both fitted with fixing bolts 22. During operation, when the width of the winding reel 112 changes, the fixing holes 21 on both sides of the chuck 111 can be aligned with one of the limiting holes 2 on the take-up roller 13 according to the size of the winding reel 112. Then, the fixing bolts 22 can be used to fix the chuck 111. This allows the distance between the two sides of the chuck 111 to be changed. Through the above structure, the limiting holes 2, fixing holes 21, and fixing bolts 22 are provided to facilitate the change of the distance between the two sides of the chuck 111 to accommodate winding reels 112 of different widths, thereby improving the applicability during use.

[0026] like Figure 3 As shown, the first fixing frame 19 has a fixing component on its side wall, and a sleeve 3 is installed inside the fixing component. A sponge brush 31 is fixed to the inner side wall of the sleeve 3. There are multiple sets of sleeves 3. During operation, when the cable passes through the first pulley 110, the cable first passes through the sleeve 3. When the cable moves continuously, the sponge brush 31 inside the sleeve 3 comes into contact with the surface of the cable. At this time, the sponge brush 31 can clean the surface of the cable. Through the above structure, the sleeve 3 and the sponge brush 31 can reduce the adhesion of dust or material debris and other impurities to the surface of the cable, thereby improving the quality and cleanliness of the finished cable.

[0027] like Figure 3 As shown, the fixing assembly includes a pair of second fixing brackets 4, which are respectively fixed to the side wall of the first fixing bracket 19. A bidirectional screw 41 is rotatably connected to the middle of the second fixing bracket 4. A pair of baffles 42 are fixed to the side wall of the pair of second fixing brackets 4. A pair of second sliders 43 are symmetrically threaded to the middle of the bidirectional screw 41. A clamp 44 is fixed to the top of the second slider 43. During operation, when installing the sleeve 3, the sleeve 3 is placed between the two clamps 44. Then, by rotating the bidirectional screw 41, the second sliders 43 are driven to slide relative to each other in the baffles 42. When the second sliders 43 approach each other, they will drive the clamps 44 to approach each other, thereby locking the sleeve 3 between the two clamps 44. When it is necessary to disassemble and replace the sleeve 3, the bidirectional screw 41 can be reversed to drive the clamps 44 away from each other, thereby releasing the fixing of the sleeve 3. Through the above structure, the bidirectional screw 41, the second sliders 43, and the clamps 44 are set to facilitate the installation and replacement of the sleeve 3, thereby improving the convenience of use.

[0028] like Figure 3As shown, a third fixed frame 5 is fixedly connected to the side wall of the first fixed frame 19. The side wall of the third fixed frame 5 is rotatably connected to the second pulley 51. During operation, after the cable passes through the first pulley 110, it passes between the second pulleys 51 on both sides and then winds onto the reel 112. When the first slider 18 moves the first pulley 110 and the cable, it will simultaneously move the second pulley 51. Through the above structure, the third fixed frame 5 and the second pulley 51 can reduce the bending between the cable and the first fixed frame 19 during cable movement, thereby reducing the possibility of wear and damage to the cable between the cable and the first fixed frame 19.

[0029] like Figure 3 As shown, multiple rollers 6 are fixedly connected to the bottom of the first slider 18. The rollers 6 are evenly distributed at the bottom of the first slider 18 and contact the inner wall of the slide groove 15. During operation, when the first slider 18 moves in the slide groove 15, the rollers 6 can convert the sliding friction between the first slider 18 and the slide groove 15 into rolling friction as the first slider 18 moves with it. Through the above structure, setting the rollers 6 to connect the first slider 18 can reduce the friction force when the first slider 18 slides in the slide groove 15, reduce the wear caused by friction, and improve the overall service life.

[0030] like Figure 4 As shown, a rubber pad 7 is fixed to the side wall of the chuck 111. Through the above structure, the rubber pad 7 is connected to the chuck 111, which can increase the friction between the chuck 111 and the surface of the winding reel 112, thereby reducing the relative sliding between the chuck 111 and the winding reel 112, which would affect the cable winding.

[0031] Working principle: First, install one side chuck 111 on the take-up roller 13. Then, place the winding reel 112 onto the take-up roller 13 and make it contact with the chuck 111. Next, install the other side chuck 111 on the take-up roller 13, so that the two chucks 111 fix the winding reel 112 in the middle. Then, pass the cable between the two sets of first pulleys 110 and wind it around the surface of the winding reel 112. Then, start the first motor 12 to drive the take-up roller 13, chuck 111, and winding reel 112 to rotate. At this time, the cable can be wound up. At the same time, start the second motor. The second motor 16 drives the lead screw 17 to rotate. At this time, the lead screw 17 drives the first slider 18 to slide in the slide groove 15, thereby driving the first fixed frame 19 and the first pulley 110 to move. When the second motor 16 rotates in the forward or reverse direction, it can drive the first pulley 110 to move back and forth to lay the cable, so that the cable is evenly wound on the surface of the winding reel 112 when it is wound up. After the winding is completed, the chuck 111 on one side is removed, and then the wound reel 112 is removed. A new winding reel 112 can be installed to rewind the cable. Before the cable passes through the first pulley 110, it is first passed through the sleeve 3. As the cable moves, the sponge brush 31 inside the sleeve 3 contacts the cable surface, cleaning it. When installing the sleeve 3, it is placed between the two clamps 44. Then, by rotating the bidirectional screw 41, the second slider 43 slides relative to each other within the baffle 42. When the second sliders 43 approach each other, they cause the clamps 44 to approach each other, thus securing the sleeve 3 between the two clamps 44. When further adjustments are needed to the sleeve 3... During disassembly and replacement, the reversible bidirectional screw 41 can move the clamps 44 away from each other to release the fixation of the sleeve 3. After the cable passes through the first pulley 110, it passes between the second pulleys 51 on both sides and is then wound on the winding reel 112. When the first slider 18 moves the first pulley 110 and the cable, it will simultaneously move the second pulley 51. When the first slider 18 moves in the groove 15, the roller 6 can convert the sliding friction between the first slider 18 and the groove 15 into rolling friction as the first slider 18 moves with it.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A batch winding mechanism based on cables, comprising a base plate (1), characterized in that: A first fixing plate (11) is fixedly connected to the top of the base plate (1). A first motor (12) is fixedly connected to the side wall of the first fixing plate (11). A take-up roller (13) is fixedly connected to the output end of the first motor (12). A pair of chucks (111) are installed in the middle of the take-up roller (13). A winding reel (112) is sleeved in the middle of the take-up roller (13). The winding reel (112) is located between the pair of chucks (111). A second fixing plate (14) is fixedly connected to the top of the base plate (1). A slide groove (15) is fixed to the side wall of the fixed plate (14), and a second motor (16) is fixed to the side wall of the second fixed plate (14). A lead screw (17) is fixed to the output end of the second motor (16). A first slider (18) is threaded to the middle of the lead screw (17). The first slider (18) is located inside the slide groove (15). Two sets of first fixing frames (19) are fixed to the top of the first slider (18). A first pulley (110) is rotatably connected to the side wall of each set of first fixing frames (19).

2. The batch winding mechanism based on cables according to claim 1, characterized in that: The winding roller (13) has two sets of limiting holes (2) in the middle. The two sets of limiting holes (2) are symmetrically distributed. There are multiple limiting holes (2) in each set. The chuck (111) has a fixing hole (21) in the middle. The fixing hole (21) and the limiting hole (2) are both fitted with fixing bolts (22).

3. The batch winding mechanism based on cables according to claim 1, characterized in that: The first fixing frame (19) has a fixing component on its side wall, and a sleeve (3) is installed inside the fixing component. A sponge brush (31) is fixed to the inner side wall of the sleeve (3). The sleeve (3) has multiple sets.

4. The batch winding mechanism based on cables according to claim 3, characterized in that: The fixing assembly includes a pair of second fixing frames (4), which are respectively fixed to the side wall of the first fixing frame (19). A bidirectional screw (41) is rotatably connected to the middle of the second fixing frame (4). A pair of baffles (42) are fixed to the side walls of the pair of second fixing frames (4). A pair of second sliders (43) are symmetrically threaded to the middle of the bidirectional screw (41). A clamp (44) is fixed to the top of the second slider (43).

5. The batch winding mechanism based on cables according to claim 1, characterized in that: The first fixed frame (19) is fixedly connected to the side wall of the third fixed frame (5), and the side wall of the third fixed frame (5) is rotatably connected to the second pulley (51).

6. The batch winding mechanism based on cables according to claim 1, characterized in that: The bottom of the first slider (18) is fixed with a plurality of rollers (6), which are evenly distributed at the bottom of the first slider (18) and the rollers (6) are in contact with the inner wall of the groove (15).

7. A batch winding mechanism based on cables according to claim 1, characterized in that: A rubber pad (7) is fixed to the side wall of the chuck (111).

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