Automatic corrugated pipe winding device

By designing an automatic winding device, the problems of poor adaptability of corrugated pipe winding equipment and low efficiency of manual winding were solved, and efficient automated winding of corrugated pipes of various diameters was realized.

CN224118479UActive Publication Date: 2026-04-14SUZHOU JUNDINGDA NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing corrugated pipe winding equipment cannot meet the diverse product needs, and the need for manual wrapping of PE film after winding increases costs and reduces efficiency.

Method used

An automatic winding device was designed, comprising a vertical rotating seat, an adjustment component, a rotation drive component, a guide conveying pipe, and a traction roller component. The device achieves automatic winding of corrugated tubes inside the carton through a limit roller and a horizontal adjustment slide, adapting to the winding requirements of corrugated tubes of different diameters.

Benefits of technology

It enables automated winding of corrugated pipes, improves winding efficiency, reduces labor costs, and adapts to the production needs of corrugated pipes of various diameters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic corrugated pipe winding device, which is applied to the technical field of automatic corrugated pipe winding devices and is characterized by comprising a vertical rotating seat, the vertical rotating seat is movably connected with a limiting shifting roller based on an adjusting assembly, the limiting shifting roller is used for abutting against the top face and the side wall of the corrugated pipe so as to drive the corrugated pipe to be wound in the carton along the center of the carton, and the vertical rotating seat is provided with a rotating driving assembly for driving the adjusting assembly to rotate in the vertical direction. The vertical rotating seat is fixedly connected with a guide conveying pipe for achieving guide conveying of the corrugated pipe, and the tail end, in the vertical direction, of the guide conveying pipe is symmetrically and rotationally connected with traction roller assemblies for driving the corrugated pipe to be conveyed. The winding device has the technical effects of simple structure, high adaptability and high winding efficiency.
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Description

Technical Field

[0001] This utility model relates to the technical field of automatic bellows winding device, and in particular to an automatic bellows winding device. Background Technology

[0002] A corrugated pipe is a tubular elastic sensitive element made of foldable corrugated sheets connected along the folding and stretching direction. In the production process of corrugated pipe, after heat treatment, the corrugated pipe needs to be wound up. A winding device can be used to wind up the corrugated pipe, which is convenient for selling the corrugated pipe in bundles.

[0003] However, the unified winding equipment can only achieve winding of a fixed diameter, which cannot meet the production needs of diversified products. This results in a large limitation on product winding. In addition, after winding, the product needs to be protected by manually wrapping PE film separately before being packed into bags or cartons. This not only increases the cost of packaging materials and labor, but also greatly affects the winding efficiency of corrugated pipes in large-scale production scenarios due to the inefficiency of manual operation. Therefore, improvement is necessary. Utility Model Content

[0004] The purpose of this invention is to provide an automatic bellows winding device, which has the advantages of simple structure, strong adaptability and high winding efficiency.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: an automatic corrugated tube winding device, including a vertical rotating seat; a limiting roller for abutting the top surface and side wall of the corrugated tube, thereby driving the corrugated tube to wind along the center of the carton within the carton, is movably connected to the vertical rotating seat based on an adjusting component; a rotation drive component is provided on the vertical rotating seat to drive the adjusting component to rotate in the vertical direction; a guide conveying pipe for guiding and conveying the corrugated tube is fixedly connected to the vertical rotating seat; and a traction roller assembly for driving the corrugated tube to be conveyed is symmetrically rotated to the end of the guide conveying pipe in the vertical direction.

[0006] The present invention is further configured such that: the adjustment assembly includes a vertical lifting slide fixedly connected to the vertical rotating seat along the vertical direction, a horizontal adjustment slide fixedly connected to the sliding end of the vertical lifting slide along the horizontal direction, and the limiting roller is fixedly connected to the sliding end of the horizontal adjustment slide based on the support arm.

[0007] The present invention is further configured such that: the rotary drive assembly includes a first drive wheel coaxially fixedly connected to the vertical rotating base and a rotary drive motor fixedly disposed thereon; a second drive wheel is fixedly connected to the rotating shaft of the rotary drive motor; and the first drive wheel and the second drive wheel are driven by a transmission belt.

[0008] The present invention is further configured such that: the limiting roller includes an abutting roller rotatably connected to the bottom of the support arm for abutting the top surface of the corrugated pipe, and limiting plates symmetrically fixedly connected to both sides of the abutting roller for abutting the side wall of the corrugated pipe, with the corrugated pipe passing through the space between the limiting plates.

[0009] The present invention is further configured such that: the traction roller assembly includes a traction roller symmetrically rotatably connected to the end of the guide conveying pipe along the conveying direction, the traction roller is provided with an arc-shaped traction groove, and a traction motor that drives the traction roller to rotate is fixedly connected to the guide conveying pipe.

[0010] The present invention is further configured such that the cardboard box is a regular polygonal cardboard box or a circular cardboard box.

[0011] The present invention is further configured such that: an electronic meter for calculating the conveying length of the corrugated pipe is fixedly connected to the end of the guide conveying pipe along the conveying direction of the corrugated pipe.

[0012] The present invention is further configured such that the guide conveying pipe is composed of at least two sets of tangentially arranged arc-shaped bends to ensure that the corrugated pipe is conveyed in a straight state.

[0013] In summary, this utility model has the following beneficial effects:

[0014] 1. A limiting roller is set on the vertical rotating seat based on the adjusting component, and a rotary drive component is set on the vertical rotating seat to drive the adjusting component to rotate in the vertical direction. The formed corrugated tube passes through the guide conveying pipe and is conveyed by the traction roller component. The end of the corrugated tube passes through the limiting roller. When winding, the rotary drive component drives the vertical lifting slide, the horizontal adjusting slide and the limiting roller to rotate around the central axis of the carton, so that the corrugated tube is wound in the carton in the circumferential direction. After one rotation, the horizontal adjusting component drives the limiting roller to move inward or outward by the outer diameter of the corrugated tube to continue winding. After one layer is wound, the vertical lifting slide drives the horizontal adjusting slide and the limiting roller to lift upward by the outer diameter of the corrugated tube to continue winding. This process is repeated until the carton is full of wound corrugated tubes. Finally, the corrugated tube is manually cut to complete the automatic winding of the corrugated tube. The structure is simple and can adapt to the conveying and winding needs of corrugated tubes of various diameters, which greatly improves the winding efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this embodiment;

[0016] Figure 2 yes Figure 1 Enlarged schematic diagram of part A;

[0017] Figure 3 yes Figure 1 Enlarged diagram of part B;

[0018] Figure 4 This is a schematic diagram of the traction roller assembly in this embodiment;

[0019] Figure 5 This is a schematic diagram of the overall structure in the working state of this embodiment;

[0020] Figure 6 This is a schematic diagram of the corrugated tube in the winding state inside the carton in this embodiment.

[0021] Reference numerals in the attached drawings: 1. Vertical rotating seat; 2. Adjustment assembly; 21. Vertical lifting slide; 22. Horizontal adjusting slide; 23. Support arm; 3. Limiting roller; 31. Abutting roller; 32. Limiting plate; 4. Rotation drive assembly; 41. First drive wheel; 42. Rotation drive motor; 43. Second drive wheel; 44. Transmission belt; 5. Guide conveying pipe; 51. Arc-shaped bend; 6. Traction roller assembly; 61. Traction roller; 62. Arc-shaped traction groove; 63. Traction motor; 7. Carton; 8. Electronic meter counter. Detailed Implementation

[0022] The present invention will be further described in detail below with reference to the accompanying drawings.

[0023] Example:

[0024] refer to Figures 1 to 6 An automatic corrugated pipe winding device includes a vertical rotating base 1. A limiting roller 3, based on an adjusting component 2, is movably connected to the vertical rotating base 1 to abut against the top surface and sidewalls of the corrugated pipe, thereby driving the corrugated pipe to wind around the center of a carton 7 within the carton 7. A rotation drive component 4, which drives the adjusting component 2 to rotate vertically, is provided on the vertical rotating base 1. The carton 7 is positioned such that its center coincides with the rotation center of the vertical rotating base 1. A guide conveying pipe 5, which guides and conveys the corrugated pipe, is fixedly connected to the vertical rotating base 1. The guide conveying pipe 5 is composed of at least two sets of tangentially arranged arc-shaped bends 51 to ensure that the corrugated pipe is conveyed in a straight state. An electronic meter 8, used to calculate the conveying length of the corrugated pipe, is fixedly connected to the end of the guide conveying pipe 5 along the conveying direction. A traction roller assembly 6, which drives the corrugated pipe to be conveyed, is symmetrically rotated and connected to the end of the guide conveying pipe 5 along the vertical direction. In this embodiment, the cardboard box 7 is a regular polygonal cardboard box 7 or a circular cardboard box 7, preferably a regular octagonal cardboard box 7.

[0025] refer to Figure 1Specifically, the adjusting assembly 2 includes a vertical lifting slide 21 fixedly connected to the vertical rotating seat 1 along the vertical direction. A horizontal adjusting slide 22 is fixedly connected to the sliding end of the vertical lifting slide 21 along the horizontal direction. A limiting roller 3 is fixedly connected to the sliding end of the horizontal adjusting slide 22 based on the support arm 23. The formed corrugated tube passes through the guide conveying pipe 5 and is conveyed by the traction roller assembly 6. The end of the corrugated tube passes through the limiting roller 3. When winding, the rotation drive assembly 4 drives the vertical lifting slide. 21. The horizontal adjusting slide 22 and the limiting roller 3 rotate around the central axis of the carton 7, so that the corrugated tube is wound around the carton 7 in the circumferential direction. After rotating one revolution, the horizontal adjusting component 2 drives the limiting roller 3 to move inward or outward by the outer diameter of the corrugated tube to continue winding. After one layer of winding is completed, the vertical lifting slide 21 drives the horizontal adjusting slide 22 and the limiting roller 3 to lift upward by the outer diameter of the corrugated tube to continue winding. This process is repeated until the carton 7 is full of the wound corrugated tube.

[0026] refer to Figures 1 to 2 Specifically, the rotary drive assembly 4 includes a first drive wheel 41 coaxially fixedly connected to the vertical rotating base 1 and a rotary drive motor 42 fixedly installed. A second drive wheel 43 is fixedly connected to the rotating shaft of the rotary drive motor 42. The first drive wheel 41 and the second drive wheel 43 are driven by a transmission belt 44. The rotary drive motor 42 drives the second drive wheel 43 to rotate, which in turn drives the first drive wheel and the vertical rotating base 1 to rotate via the transmission belt 44.

[0027] refer to Figure 1 and Figure 3 Specifically, the limiting roller 3 includes an abutting roller 31 rotatably connected to the bottom of the support arm 23 for abutting the top surface of the corrugated tube, and limiting plates 32 symmetrically fixed on both sides of the abutting roller 31 for abutting the side wall of the corrugated tube. The corrugated tube passes through the limiting plates 32. When the limiting roller 3 rotates around the center of the carton 7, the abutting roller 31 abuts the top surface of the corrugated tube, thereby pressing the corrugated tube down and abutting it inside the carton 7. At the same time, the limiting plates 32 prevent the corrugated tube from detaching from the abutting roller 31 during the winding process, thus avoiding affecting the winding process of the corrugated tube.

[0028] refer to Figure 1 and Figure 4Specifically, the traction roller assembly 6 includes a traction roller 61 symmetrically rotatably connected to the end of the guide conveying pipe 5 along the conveying direction. The traction roller 61 has an arc-shaped traction groove 62, and two arc-shaped traction grooves 62 form a complete traction groove. The corrugated pipe passes through the traction groove and is pressed. The friction generated by the rotation of the traction roller 61 drives the corrugated pipe to be conveyed, thereby adapting to the conveying requirements of corrugated pipes of different diameters. A traction motor 63 is fixedly connected to the guide conveying pipe 5 to drive the traction roller 61 to rotate. The traction motor 63 drives the traction roller 61 to rotate, thereby realizing the conveying of the corrugated pipe.

[0029] Brief description of the usage process: The formed corrugated tube passes through the guide conveyor tube 5 and is conveyed by the traction roller assembly 6. The end of the corrugated tube passes through the limiting roller 3. When winding, the rotation drive assembly 4 drives the vertical lifting slide 21, the horizontal adjusting slide 22 and the limiting roller 3 to rotate around the central axis of the carton 7, so that the corrugated tube is wound around the carton 7 in the circumferential direction. After one rotation, the horizontal adjusting assembly 2 drives the limiting roller 3 to move inward or outward by the outer diameter of the corrugated tube to continue winding. After one layer is wound, the vertical lifting slide 21 drives the horizontal adjusting slide 22 and the limiting roller 3 to lift upward by the outer diameter of the corrugated tube to continue winding. This process is repeated until the carton 7 is full of wound corrugated tubes. Finally, the corrugated tube is manually cut to complete the automatic winding of the corrugated tube.

[0030] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment that make creative contributions as needed, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. An automatic bellows winding device, comprising a vertical rotating base (1); characterized in that, The vertical rotating seat (1) is movably connected to the adjusting component (2) by a limiting roller (3) for abutting the top surface and side wall of the corrugated tube, thereby driving the corrugated tube to wind around the center of the carton (7) inside the carton (7). The vertical rotating seat (1) is provided with a rotation drive component (4) for driving the adjusting component (2) to rotate in the vertical direction. The vertical rotating seat (1) is fixedly connected to a guide conveying pipe (5) for guiding and conveying the corrugated tube. The guide conveying pipe (5) is symmetrically rotated at its end in the vertical direction to a traction roller component (6) for driving the corrugated tube to be conveyed.

2. The automatic bellows winding device according to claim 1, characterized in that, The adjustment assembly (2) includes a vertical lifting slide (21) fixedly connected to the vertical rotating seat (1) along the vertical direction, and a horizontal adjustment slide (22) fixedly connected to the sliding end of the vertical lifting slide (21) along the horizontal direction. The limiting roller (3) is fixedly connected to the sliding end of the horizontal adjustment slide (22) based on the support arm (23).

3. The automatic bellows winding device according to claim 1, characterized in that, The rotary drive assembly (4) includes a first drive wheel (41) coaxially fixedly connected to the vertical rotating seat (1) and a rotary drive motor (42) fixedly installed. A second drive wheel (43) is fixedly connected to the rotating shaft of the rotary drive motor (42). The first drive wheel (41) and the second drive wheel (43) are driven by a transmission belt (44).

4. The automatic bellows winding device according to claim 2, characterized in that, The limiting roller (3) includes an abutting roller (31) rotatably connected to the bottom of the support arm (23) for abutting the top surface of the corrugated pipe, and a limiting plate (32) symmetrically fixedly connected to both sides of the abutting roller (31) for abutting the side wall of the corrugated pipe, with the corrugated pipe passing between the limiting plates (32).

5. The automatic bellows winding device according to claim 1, characterized in that, The traction roller assembly (6) includes a traction roller (61) symmetrically rotatably connected to the end of the guide conveying pipe (5) along the conveying direction. The traction roller (61) is provided with an arc-shaped traction groove (62). The guide conveying pipe (5) is fixedly connected with a traction motor (63) that drives the traction roller (61) to rotate.

6. The automatic bellows winding device according to claim 1, characterized in that, The cardboard box (7) is either a regular polygonal cardboard box (7) or a round cardboard box (7).

7. The automatic bellows winding device according to claim 1, characterized in that, The guide conveying pipe (5) is fixedly connected to an electronic meter (8) for calculating the conveying length of the corrugated pipe at its end along the conveying direction of the corrugated pipe.

8. The automatic bellows winding device according to claim 1, characterized in that, The guide conveying pipe (5) is composed of at least two sets of tangentially arranged arc-shaped bends (51) to ensure that the corrugated pipe is conveyed in a straight state.