Filling device for antifogging agent production
By designing an automated filling device for anti-fogging agent production, an intermittent motion and motor-driven rotating frame are used to realize the automatic conveying and filling of anti-fogging agent bottles, which solves the problem of low filling efficiency in traditional anti-fogging agent production, improves production efficiency and reduces labor costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG GUONENG TECH CO LTD
- Filing Date
- 2025-01-26
- Publication Date
- 2026-04-14
AI Technical Summary
Traditional anti-fogging agent production processes are characterized by low filling efficiency, time-consuming and labor-intensive processes, and increased labor costs.
A filling device for anti-fogging agent production was designed. It adopts intermittent motion and automated control. The automatic conveying and filling of anti-fogging agent bottles is achieved through a transport structure and a motor-driven rotating frame. Combined with the control module of the anti-fogging agent pump, the precise filling of anti-fogging agent is achieved.
It improves filling efficiency, realizes automated filling of anti-fogging agents, reduces manual operation, and lowers labor costs.
Smart Images

Figure CN224118744U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of anti-fogging agent production technology, and more specifically, to a filling device for anti-fogging agent production. Background Technology
[0002] In daily life, many products, such as bathroom mirrors and refrigerator doors, are prone to fogging in environments with large temperature differences or high humidity, affecting their usability. Using anti-fog agents can effectively improve this situation and enhance the user experience. For example, when applying anti-fog agents to eyeglass lenses, a hydrophilic film layer forms on the lens surface, preventing water vapor from adhering and making it difficult for moisture to form, thus achieving an anti-fog effect.
[0003] In the traditional production process of anti-fogging agents, bottles are often filled one by one, and workers need to place the bottles accurately in the filling area before filling can begin. This filling method is time-consuming and labor-intensive, which slows down the production efficiency of anti-fogging agents and increases labor costs. Therefore, it is necessary to improve and optimize a filling device for anti-fogging agent production. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, this utility model provides a filling device for the production of anti-fogging agents, which has the advantages of making the filling efficiency higher, thereby meeting the production needs of anti-fogging agents.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a filling device for anti-fogging agent production, comprising a base plate, a rotating shaft rotatably connected to the upper surface of the middle part of the base plate, a grooved turntable fixedly connected to the upper surface of the rotating shaft, a fixed limiting tray fixedly connected to the upper surface of the base plate, a driven frame fixedly sleeved on the surface of the rotating shaft, a first motor fixedly connected to the upper surface of the base plate, a rotating frame fixedly connected to the output shaft of the first motor, and a transport structure provided on the upper surfaces of both the left and right parts of the base plate.
[0006] As a preferred technical solution of this utility model: a T-shaped bracket is fixedly connected to the rear surface of the base plate, a storage box is fixedly connected to the upper surface of the T-shaped bracket, an anti-fogging agent pump is fixedly connected to the upper surface of the T-shaped bracket, an anti-fogging agent pump control module is fixedly connected to the upper surface of the T-shaped bracket, an L-shaped support plate is fixedly connected to the upper surface of the L-shaped support plate, a cylinder is fixedly connected to the upper surface of the L-shaped support plate, a U-shaped connecting block is fixedly connected to the output shaft of the cylinder, a filling head is fixedly connected to the lower end of the U-shaped connecting block, a filling tube is fixedly connected between the filling head and the anti-fogging agent pump, and the rear end of the anti-fogging agent pump is fixedly connected to the front of the storage box.
[0007] As a preferred technical solution of this utility model: the transport structure includes a support and limiting frame fixedly connected to the upper surface of the base plate, a transport belt shaft is rotatably connected inside the support and limiting frame, a transmission belt is drively connected to the surface of the transport belt shaft, and a drive structure is provided at the rear of the transport belt shaft.
[0008] As a preferred technical solution of this utility model: the driving structure includes a second motor fixedly installed on the upper surface of the base plate, the output shaft of the second motor is fixedly connected to the rear surface of the conveyor belt shaft on one side, a pulley is fixedly sleeved on the surface of the conveyor belt shaft, and a belt is drivenly connected to the surface of the pulley.
[0009] As a preferred technical solution of this utility model: the transport structure is divided into two groups, the left group is for discharging transport and the right group is for feeding transport, and the height of the left group is lower than that of the right group. Several anti-fogging agent filling bottles are placed on the upper surface of the transport structure.
[0010] As a preferred technical solution of this utility model: a control switch is fixedly connected to the upper surface of the base plate, and a support leg is fixedly connected to the lower surface of the base plate.
[0011] As a preferred technical solution of this utility model: the surface of the filling head is provided with a vent hole, and the diameter of the filling head is larger than the diameter of the opening at the top of the anti-fogging agent filling bottle.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model uses a transport structure to transport anti-fogging agent bottles from right to left. When the anti-fogging agent bottles reach the connection point between the right conveyor belt and the fixed limiting tray, the squeezing force between the bottles sends them into the fixed limiting tray. The first motor is then started, and the rotation of the output shaft drives the rotating frame to rotate. Each rotation of the rotating frame drives the driven frame to rotate a quarter rotation. When the rotating frame reaches a position where it no longer drives the driven frame, the anti-fogging agent filling begins. This device uses intermittent motion, which makes the filling efficiency higher and thus meets the production needs of anti-fogging agents.
[0014] 2. This utility model controls the opening and closing of the anti-fogging pump through an anti-fogging pump control module. When the cylinder is driven, it drives the U-shaped connecting block to descend, thereby causing the filling head, which is fixedly connected to the lower surface of the U-shaped connecting block, to contact the upper surface of the anti-fogging bottle, thus realizing the filling of the anti-fogging agent. However, when the output shaft of the cylinder extends, the anti-fogging pump control module controls the anti-fogging pump to supply the anti-fogging agent. When the output shaft of the cylinder retracts, the anti-fogging pump control module controls the anti-fogging pump to shut off the supply of anti-fogging agent. This device can realize automated filling and prevent the anti-fogging agent from spilling. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the belt structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the driven frame structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the anti-fogging pump structure of this utility model;
[0019] Figure 5 This is a schematic diagram of the fixed limiting tray structure of this utility model;
[0020] Figure 6 This utility model Figure 4 A magnified view of part A.
[0021] In the diagram: 1. Base plate; 2. Rotating shaft; 3. Grooved turntable; 4. Fixed limiting tray; 5. Driven frame; 6. First motor; 7. Rotating frame; 8. T-shaped bracket; 9. Storage box; 10. Anti-fogging pump; 11. Anti-fogging pump control module; 12. L-shaped support plate; 13. Cylinder; 14. U-shaped connecting block; 15. Filling head; 16. Filling pipe; 17. Support limiting frame; 18. Conveyor belt rotating shaft; 19. Conveyor belt; 20. Second motor; 21. Pulley; 22. Belt; 23. Control switch; 24. Support leg; 25. Anti-fogging filling bottle; 26. Vent. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] like Figures 1 to 6As shown, this utility model provides a filling device for anti-fogging agent production, including a base plate 1, a rotating shaft 2 rotatably connected to the upper surface of the middle part of the base plate 1, a grooved turntable 3 fixedly connected to the upper surface of the rotating shaft 2, a fixed limiting tray 4 fixedly connected to the upper surface of the base plate 1, a driven frame 5 fixedly sleeved on the surface of the rotating shaft 2, a first motor 6 fixedly connected to the upper surface of the base plate 1, a rotating frame 7 fixedly connected to the output shaft of the first motor 6, and a transport structure provided on the upper surfaces of both the left and right parts of the base plate 1.
[0024] When the worker places the anti-fogging agent bottle 25 onto the upper surface of the right conveyor belt 19, the second motor 20 is started by controlling the switch 23, thereby driving the anti-fogging agent bottle 25 into the upper surface of the fixed limit tray 4. At this time, the first motor 6 is started. Due to the rotation of the output shaft of the first motor 6, the rotating frame 7 is driven to rotate. When the rotating frame 7 rotates one revolution, the fixed column on the upper surface of the rotating frame 7 pushes the driven frame 5 to rotate one-quarter revolution, thereby driving the groove turntable 3 to rotate, thereby moving the anti-fogging agent bottle 25 to the lower surface of the filling head 15, thus facilitating filling.
[0025] Among them, a T-shaped bracket 8 is fixedly connected to the rear surface of the base plate 1, a storage box 9 is fixedly connected to the upper surface of the T-shaped bracket 8, an anti-fogging pump 10 is fixedly connected to the upper surface of the T-shaped bracket 8, an anti-fogging pump control module 11 is fixedly connected to the upper surface of the T-shaped bracket 8, an L-shaped support plate 12 is fixedly connected to the upper surface of the L-shaped support plate 12, a cylinder 13 is fixedly connected to the upper surface of the L-shaped support plate 12, a loop-shaped connecting block 14 is fixedly connected to the output shaft of the cylinder 13, a filling head 15 is fixedly connected to the lower end of the loop-shaped connecting block 14, a filling tube 16 is fixedly connected between the filling head 15 and the anti-fogging pump 10, and the rear end of the anti-fogging pump 10 is fixedly connected to the front of the storage box 9.
[0026] Operators control the system via switch 23. When the anti-fogging agent filling bottle 25 is below the filling head 15, cylinder 13 is activated, causing the U-shaped connecting block 14 to descend. This causes the lower surface of the filling head 15 to align with the upper opening of the anti-fogging agent filling bottle 25, placing the front end of the filling tube 16 inside the anti-fogging agent filling bottle 25. At this time, the anti-fogging agent pump control module 11 activates the anti-fogging agent pump 10, which draws the anti-fogging agent from the storage tank 9 into the filling tube 16, ultimately filling the anti-fogging agent into the anti-fogging agent filling bottle 25. When cylinder 13 is activated, causing the U-shaped connecting block 14 to rise, the anti-fogging agent pump control module 11 shuts off the supply of anti-fogging agent to the anti-fogging agent pump 10.
[0027] The transport structure includes a support and limiting frame 17 fixedly connected to the upper surface of the base plate 1. A transport belt shaft 18 is rotatably connected inside the support and limiting frame 17. A transmission belt 19 is drivenly connected to the surface of the transport belt shaft 18. A drive structure is provided at the rear of the transport belt shaft 18.
[0028] The support frame 17 provides support force to the conveyor belt shaft 18, which rotates inside the support frame 17, thereby realizing the transmission of the conveyor belt 19. However, the upper part of the support frame 17 can also ensure that the anti-fogging agent filling bottle 25 will not tip over to the front and rear ends.
[0029] The drive structure includes a second motor 20 fixedly installed on the upper surface of the base plate 1. The output shaft of the second motor 20 is fixedly connected to the rear surface of the conveyor belt shaft 18 on one side. A pulley 21 is fixedly sleeved on the surface of the conveyor belt shaft 18, and a belt 22 is connected to the surface of the pulley 21.
[0030] The rotation of the output shaft of the second motor 20 drives the rotation of the conveyor belt shaft 18. At the same time, the pulley 21 prevents the belt 22 from slipping, and the belt 22 drives the left and right conveyor belt shafts 18, thereby reducing the wear of the conveyor belt 19 and ensuring the smooth transmission of the conveyor belt 19.
[0031] The transport structure is divided into two groups: the left group is for discharging and the right group is for feeding. The left group is lower than the right group. Several anti-fogging agent filling bottles 25 are placed on the upper surface of the transport structure.
[0032] The anti-fogging agent is automated by dividing the transport structure into two groups. Since the left-side transport structure is lower than the right-side structure, when the anti-fogging agent bottle 25 enters the fixed limiting tray 4, the pressure between the transmission and the bottle 25 causes it to fall. However, when the bottle 25 moves out of the fixed limiting tray 4, the bottle 25 falls onto the upper surface of the conveyor belt 19 due to gravity and the groove on the left side of the support leg 24. Because there is a small gap between the upper surface of the left-side conveyor belt 19 and the lower surface of the fixed limiting tray 4, the bottle 25 does not fall due to gravity, preventing spillage of the anti-fogging agent.
[0033] The upper surface of the base plate 1 is fixedly connected to a control switch 23, and the lower surface of the base plate 1 is fixedly connected to a support leg 24.
[0034] The control switch 23 controls the start of the two second motors 20 on the left and right, as well as the start of the first motor 6 and cylinder 13, and displays the speed of the anti-fogging agent filling bottle 25. The support leg 24 provides support force to the base plate 1.
[0035] The filling head 15 has a vent hole 26 on its surface, and the diameter of the filling head 15 is larger than the diameter of the opening at the top of the anti-fogging agent filling bottle 25.
[0036] The design of the vent 26 allows the anti-fogging agent to be injected when the filling head 15 covers the upper surface of the anti-fogging agent filling bottle 25. Because the anti-fogging agent has volume, it prevents the original air inside the anti-fogging agent filling bottle 25 from causing the filling head 15 to be lifted by air pressure, which would cause wear and tear on the cylinder 13 or even damage to the anti-fogging agent filling bottle 25.
[0037] Working principle and usage process of this utility model:
[0038] When the worker places the anti-fogging agent bottle 25 onto the upper surface of the right conveyor belt 19, the second motor 20 is started by controlling the switch 23, thereby driving the anti-fogging agent bottle 25 into the upper surface of the fixed limit tray 4. At this time, the first motor 6 is started. Due to the rotation of the output shaft of the first motor 6, the rotating frame 7 is driven to rotate. When the rotating frame 7 rotates one revolution, the fixed column on the upper surface of the rotating frame 7 pushes the driven frame 5 to rotate one-quarter revolution, thereby driving the groove turntable 3 to rotate, thereby moving the anti-fogging agent bottle 25 to the lower surface of the filling head 15, thus facilitating filling.
[0039] Operators control the system via switch 23. When the anti-fogging agent filling bottle 25 is below the filling head 15, cylinder 13 is activated, causing the U-shaped connecting block 14 to descend. This causes the lower surface of the filling head 15 to align with the upper opening of the anti-fogging agent filling bottle 25, placing the front end of the filling tube 16 inside the anti-fogging agent filling bottle 25. At this time, the anti-fogging agent pump control module 11 activates the anti-fogging agent pump 10, which draws the anti-fogging agent from the storage tank 9 into the filling tube 16, ultimately filling the anti-fogging agent into the anti-fogging agent filling bottle 25. When cylinder 13 is activated, causing the U-shaped connecting block 14 to rise, the anti-fogging agent pump control module 11 shuts off the supply of anti-fogging agent to the anti-fogging agent pump 10.
[0040] The support frame 17 provides support force to the conveyor belt shaft 18, which rotates inside the support frame 17, thereby realizing the transmission of the conveyor belt 19. However, the upper part of the support frame 17 can also ensure that the anti-fogging agent filling bottle 25 will not tip over to the front and rear ends.
[0041] The rotation of the output shaft of the second motor 20 drives the rotation of the conveyor belt shaft 18. At the same time, the pulley 21 prevents the belt 22 from slipping, and the belt 22 drives the left and right conveyor belt shafts 18, thereby reducing the wear of the conveyor belt 19 and ensuring the smooth transmission of the conveyor belt 19.
[0042] The anti-fogging agent is automated by dividing the transport structure into two groups. Since the left-side transport structure is lower than the right-side structure, when the anti-fogging agent bottle 25 enters the fixed limiting tray 4, the pressure between the transmission and the bottle 25 causes it to fall. However, when the bottle 25 moves out of the fixed limiting tray 4, the bottle 25 falls onto the upper surface of the conveyor belt 19 due to gravity and the groove on the left side of the support leg 24. Because there is a small gap between the upper surface of the left-side conveyor belt 19 and the lower surface of the fixed limiting tray 4, the bottle 25 does not fall due to gravity, preventing spillage of the anti-fogging agent.
[0043] The control switch 23 controls the start of the two second motors 20 on the left and right, as well as the start of the first motor 6 and cylinder 13, and displays the speed of the anti-fogging agent filling bottle 25. The support leg 24 provides support force to the base plate 1.
[0044] The design of the vent 26 allows the anti-fogging agent to be injected when the filling head 15 covers the upper surface of the anti-fogging agent filling bottle 25. Because the anti-fogging agent has volume, it prevents the original air inside the anti-fogging agent filling bottle 25 from causing the filling head 15 to be lifted by air pressure, which would cause wear and tear on the cylinder 13 or even damage to the anti-fogging agent filling bottle 25.
[0045] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A filling device for producing anti-fogging agent, comprising a base plate (1), characterized in that: A rotating shaft (2) is rotatably connected to the upper surface of the middle part of the base plate (1). A grooved turntable (3) is fixedly connected to the upper surface of the rotating shaft (2). A fixed limiting tray (4) is fixedly connected to the upper surface of the base plate (1). A driven frame (5) is fixedly sleeved on the surface of the rotating shaft (2). A first motor (6) is fixedly connected to the upper surface of the base plate (1). A rotating frame (7) is fixedly connected to the output shaft of the first motor (6). A transport structure is provided on the upper surfaces of both the left and right parts of the base plate (1).
2. The filling device for producing anti-fogging agent according to claim 1, characterized in that: A T-shaped bracket (8) is fixedly connected to the rear surface of the base plate (1). A storage box (9) is fixedly connected to the upper surface of the T-shaped bracket (8). An anti-fogging pump (10) is fixedly connected to the upper surface of the T-shaped bracket (8). An anti-fogging pump control module (11) is fixedly connected to the upper surface of the T-shaped bracket (8). An L-shaped support plate (12) is fixedly connected to the upper surface of the T-shaped bracket (8). A cylinder (13) is fixedly connected to the upper surface of the L-shaped support plate (12). A loop-shaped connecting block (14) is fixedly connected to the output shaft of the cylinder (13). A filling head (15) is fixedly connected to the lower end of the loop-shaped connecting block (14). A filling tube (16) is fixedly connected between the filling head (15) and the anti-fogging pump (10). The rear end of the anti-fogging pump (10) is fixedly connected to the front of the storage box (9).
3. The filling device for producing anti-fogging agent according to claim 1, characterized in that: The transport structure includes a support and limiting frame (17) fixedly connected to the upper surface of the base plate (1). The support and limiting frame (17) is rotatably connected to a transport belt shaft (18). The surface of the transport belt shaft (18) is connected to a transmission belt (19). A drive structure is provided at the rear of the transport belt shaft (18).
4. A filling device for producing anti-fogging agent according to claim 3, characterized in that: The drive structure includes a second motor (20) fixedly installed on the upper surface of the base plate (1). The output shaft of the second motor (20) is fixedly connected to the rear surface of a conveyor belt shaft (18) on one side. A pulley (21) is fixedly sleeved on the surface of the conveyor belt shaft (18), and a belt (22) is connected to the surface of the pulley (21).
5. A filling device for producing anti-fogging agent according to claim 1, characterized in that: The transport structure is divided into two groups: the left group is for discharging and the right group is for feeding. The height of the left group is lower than that of the right group. Several anti-fogging agent filling bottles (25) are placed on the upper surface of the transport structure.
6. A filling device for producing anti-fogging agent according to claim 1, characterized in that: A control switch (23) is fixedly connected to the upper surface of the base plate (1), and a support leg (24) is fixedly connected to the lower surface of the base plate (1).
7. A filling device for producing anti-fogging agent according to claim 2, characterized in that: The surface of the filling head (15) is provided with a vent hole (26), and the diameter of the filling head (15) is greater than the diameter of the opening at the top of the anti-fogging agent filling bottle (25).