Cotton feeding box for layered felt material

By setting a drive gear in the cotton feeding box to synchronously drive the conveying mechanism, and using the needles on the conveyor belt to transport the cotton material from the licker roller to the discharge plate, the problem of lint adhesion is solved and stable raw material transportation is achieved.

CN224119193UActive Publication Date: 2026-04-14YANGZHOU CHAOFENG AUTO INTERIOR PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-16
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

When using existing cotton feeding boxes, the lint hooked off by the cotton material is difficult to fall off naturally, causing it to adhere to the outside of the licker roller and affecting the conveying efficiency.

Method used

The conveying mechanism is driven synchronously by a drive gear. The conveyor belt is equipped with barbed needles on the outside. The barbed needles transport the raw material on the barbed roller to the discharge plate and discharge it, thus preventing the raw material from adhering to the barbed roller.

Benefits of technology

This ensures stable material delivery, prevents lint from adhering to the licker roller, and improves the working efficiency of the cotton feeding box.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of cotton feeding boxes, and particularly relates to a layered felt material cotton feeding box which comprises a supporting mechanism, a driving mechanism and a conveying mechanism, the supporting mechanism comprises a box body and a feeding port, and the feeding port is formed in the top of the box body; the driving mechanism is arranged at the upper end of the inner side of the box body and comprises a driving licker-in, a driven licker-in, a motor and a driving gear, the driving licker-in and the driven licker-in are arranged on the two sides of the upper end of the inner side of the box body respectively, the motor is arranged at the right end of the driving licker-in, and the driving gear is connected between the driving licker-in and the left end of the driven licker-in; raw materials are hooked down through the licker-in, then the driving gear synchronously drives the conveying mechanism to work, the pricking needles are arranged outside the conveying belt of the conveying mechanism, when the conveying belt conveys the raw materials, the pricking needles convey the raw materials on the licker-in, and when the raw materials are conveyed to the lower end, the raw materials are scraped off on the discharging plate to be discharged, the raw materials are prevented from being attached to the licker-in, and conveying of the raw materials is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of cotton feeding box technology, specifically a cotton feeding box for layered felt material. Background Technology

[0002] With the rapid development of nonwoven fabrics, the application fields of various fibers have also been expanded. In the production of nonwoven fabrics, various cotton materials and fiber raw materials are mixed and opened. Fiber blocks and cotton clumps in the raw materials are broken down and various cotton materials and fibers are mixed evenly. Then, the opened and mixed raw materials are sent into the cotton feeding box, and the cotton feeding box outputs cotton evenly and stably for the next process.

[0003] The cotton feeder box is the connecting mechanism between the cotton cleaning machine and the carding machine. Its main function is to process the cotton fibers conveyed from the cotton cleaning process into a uniform and stable cotton feeder box and feed it into the carding machine. When the existing cotton feeder box is in use, the cotton material is evenly distributed by the rotation of the licker-in roller. However, when the licker-in roller rotates, the lint that is hooked off by the cotton material will be hooked on the outside of the licker-in roller and is difficult to fall off naturally for conveying. Therefore, a cotton feeder box with layered felt material is proposed. Utility Model Content

[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0005] In view of the problems mentioned above and / or existing cotton feeding boxes, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a feeding box for layered felt materials, which uses a needle roller to hook the raw material down, and then a drive gear synchronously drives the conveying mechanism. The conveyor belt of the conveying mechanism is equipped with needles on its exterior. During conveying, the needles transport the raw material on the needle roller. At the lower end of the conveyor belt, the raw material is scraped off onto a discharge plate and discharged, preventing the raw material from adhering to the needle roller and facilitating the transport of the raw material. To solve the above technical problems, according to one aspect of this utility model, the following technical solution is provided:

[0007] A feeding box for layered felt material, comprising:

[0008] The support mechanism includes a housing and a feed inlet, wherein the feed inlet is provided on the top of the housing;

[0009] A drive mechanism is provided at the upper inner side of the box body. The drive mechanism includes a drive roller, a driven roller, a motor, and a drive gear. The drive roller and the driven roller are respectively provided on both sides of the upper inner side of the box body. The motor is provided on the right end of the drive roller. The drive gear is connected between the left ends of the drive roller and the driven roller.

[0010] A conveying mechanism is disposed at the lower inner side of the housing. The conveying mechanism includes a first conveying roller, a second conveying roller, a conveyor belt, needles, a transmission gear, a reversing gear, a discharge plate, and a clearance groove. The first and second conveying rollers are rotatably connected to the housing. A conveyor belt is disposed between the first and second conveying rollers. Needles are disposed on the outer wall of the conveyor belt. A transmission gear is disposed at the outer end of the first conveying roller. A reversing gear is disposed between the transmission gear and the drive gear. A discharge plate is disposed at the lower side wall of the housing. A clearance groove corresponding to the needles is formed on the discharge plate.

[0011] As a preferred embodiment of the cotton feeding box for layered felt material described in this utility model, the upper sides of the inner side of the box are provided with guide plates, and each guide plate is provided with a movable groove.

[0012] As a preferred embodiment of the cotton feeding box for layered felt material described in this utility model, the box body has ventilation openings on both the left and right side walls, and a cooling mechanism is provided in each ventilation opening. The cooling mechanism includes a connecting gear, a driven gear, and an impeller. The connecting gear is fixed to the outer end of the second conveying roller, and the connecting gear meshes with the driven gear. An impeller located in the ventilation opening is coaxially arranged on the driven gear.

[0013] In a preferred embodiment of the cotton feeding box for the layered felt material described in this utility model, a rotating bracket is provided inside the ventilation opening, and the driven gear is rotatably connected to the rotating bracket via a connecting shaft.

[0014] In a preferred embodiment of the cotton feeding box for the layered felt material described in this utility model, the airflow is uniform when the impeller rotates.

[0015] As a preferred embodiment of the cotton feeding box for the layered felt material described in this utility model, the bottom of the box is provided with evenly distributed leveling feet.

[0016] As a preferred embodiment of the layered felt feeding box of this utility model, the bottom of the side wall of the box is provided with a discharge port, and the discharge plate is located inside the discharge port.

[0017] Compared with the prior art: This utility model feeds raw materials into the box through the feed inlet. The motor drives the drive spiked roller to rotate, and the drive spiked roller drives the driven spiked roller to rotate through the drive gear. The spiked roller hooks the raw materials off. Then the drive gear drives the conveying mechanism to work synchronously. The conveyor belt of the conveying mechanism is equipped with spikes on the outside. When the conveyor belt is conveying, the spikes convey the raw materials on the spiked roller. When the conveyor belt reaches the bottom, the raw materials are scraped off onto the discharge plate and discharged, avoiding the raw materials from adhering to the spiked roller and facilitating the conveying of raw materials. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0019] Figure 1 This is a schematic diagram of the axonal structure of the present invention;

[0020] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the drive mechanism structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the conveying mechanism of this utility model;

[0023] Figure 5 This is a schematic diagram of the cooling mechanism of this utility model.

[0024] In the diagram: 100 Support mechanism, 110 Housing, 120 Feed inlet, 130 Guide plate, 140 Movable trough, 150 Ventilation opening, 200 Drive mechanism, 210 Driven spiked roller, 220 Driven spiked roller, 230 Motor, 240 Drive gear, 300 Conveying mechanism, 310 First conveying roller, 320 Second conveying roller, 330 Conveyor belt, 340 Spikes, 350 Transmission gear, 360 Reversing gear, 370 Discharge plate, 380 Clearance groove, 400 Cooling mechanism, 410 Connecting gear, 420 Driven gear, 430 Impeller. Detailed Implementation

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0029] This utility model provides a feeding box for layered felt materials. It utilizes a needle-punch roller to hook the raw material, and then a drive gear synchronously drives a conveying mechanism. The conveyor belt of the conveying mechanism is equipped with needles on its exterior. During conveying, the needles transport the raw material on the needle-punch roller. At the lower end of the conveyor, the raw material is scraped off onto a discharge plate and discharged, preventing it from adhering to the needle-punch roller and facilitating the transport of the raw material. (See also...) Figures 1-5 It includes: a support mechanism 100, a drive mechanism 200 and a conveying mechanism 300.

[0030] The support mechanism 100 includes a box 110 and a feed inlet 120. The feed inlet 120 is provided on the top of the box 110, and the raw materials are fed into the box 110 through the feed inlet 120.

[0031] The drive mechanism 200 is located on the upper inner side of the housing 110. The drive mechanism 200 includes a drive spiked roller 210, a driven spiked roller 220, a motor 230, and a drive gear 240. The drive spiked roller 210 and the driven spiked roller 220 are respectively arranged on both sides of the upper inner side of the housing 110. The motor 230 is arranged on the right end of the drive spiked roller 210. The drive gear 240 is connected between the left ends of the drive spiked roller 210 and the driven spiked roller 220.

[0032] The driving piercing roller 210 and the driven piercing roller 220 are arranged in parallel. The motor 230 drives the driving piercing roller 210 to rotate. The driving piercing roller 210 drives the driven piercing roller 220 to rotate through the driving gear 240. The piercings on the outside of the driving piercing roller 210 and the driven piercing roller 220 hook off the lint on the raw material.

[0033] The conveying mechanism 300 is located at the lower end of the inner side of the housing 110. The conveying mechanism 300 includes a first conveying roller 310, a second conveying roller 320, a conveyor belt 330, a needle 340, a transmission gear 350, a reversing gear 360, a discharge plate 370, and a clearance groove 380. The first conveying roller 310 and the second conveying roller 320 are rotatably connected inside the housing 110. The conveyor belt 330 is arranged between the first conveying roller 310 and the second conveying roller 320. The needle 340 is arranged on the outer wall of the conveyor belt 330. The transmission gear 350 is arranged at the outer end of the first conveying roller 310. The reversing gear 360 is arranged between the transmission gear 350 and the drive gear 240. The discharge plate 370 is arranged at the lower end of the side wall of the housing 110. The clearance groove 380 corresponding to the needle 340 is opened on the discharge plate 370.

[0034] The box body 110 has a discharge port at the bottom of its side wall. The discharge plate 370 is located inside the discharge port. The drive gear 240 drives the transmission gear 350 to rotate through the reversing gear 360. The transmission gear 350 drives the first conveyor roller 310 to rotate. The first conveyor roller 310 drives the conveyor belt 330 to move. The conveyor belt 330 drives the second conveyor roller 320 to rotate. When the conveyor belt 330 rotates, the barbs 340 on its surface hook off the lint outside the drive barb roller 210 and the driven barb roller 220. Then, the lint is conveyed to the lower end. One end of the discharge plate 370 is close to the conveyor belt 330. When the conveyor belt 330 rotates, the discharge plate 370 scrapes off the lint on the conveyor belt 330. The scraped-off lint is discharged from the discharge plate 370.

[0035] Since the raw material needs to fall between the driving piercing roller 210 and the driven piercing roller 220, guide plates 130 are provided on both sides of the upper inner side of the housing 110. Each guide plate 130 is provided with a movable groove 140. The guide plate 130 provides guidance to facilitate the raw material falling into the space between the driving piercing roller 210 and the driven piercing roller 220. The movable groove 140 corresponds to the piercings on the outside of the driving piercing roller 210 and the driven piercing roller 220, so that the piercings on the outside of the driving piercing roller 210 and the driven piercing roller 220 can reach the raw material through the movable groove 140.

[0036] Since the equipment will raise the temperature during operation, and the raw materials are flammable, in order to avoid the raw materials from catching fire due to friction during operation, ventilation openings 150 are provided on both the left and right side walls of the housing 110. Cooling mechanisms 400 are provided in each ventilation opening 150. The cooling mechanism 400 includes a connecting gear 410, a driven gear 420 and an impeller 430. The connecting gear 410 is fixed to the outer end of the second conveying roller 320 and meshes with the driven gear 420. The impeller 430 is coaxially mounted on the driven gear 420 and located in the ventilation opening 150.

[0037] A rotating bracket is provided inside the vent 150. The driven gear 420 is rotatably connected to the rotating bracket through a connecting shaft. When the impeller 430 rotates, the airflow is the same. The second conveying roller 320 drives the connecting gear 410 to rotate, the connecting gear 410 drives the driven gear 420 to rotate, the driven gear 420 drives the impeller 430 to rotate, and the impeller 430 drives the airflow.

[0038] The bottom of the housing 110 is equipped with evenly distributed leveling feet to adjust the stability of the equipment.

[0039] In practical use, raw materials are fed into the housing 110 through the feed inlet 120. The guide plate 130 provides guidance, facilitating the material's fall between the driving spiked roller 210 and the driven spiked roller 220. The motor 230 drives the driving spiked roller 210 to rotate, and the driving spiked roller 210 drives the driven spiked roller 220 to rotate via the driving gear 240. The spikes on the outside of the driving and driven spiked rollers 210 hook off the lint from the raw materials. The driving gear 240 drives the transmission gear 350 to rotate via the reversing gear 360, and the transmission gear 350 drives the first conveyor roller 310 to rotate. The first conveyor roller 310 drives the conveyor belt 33. 0. During operation, the conveyor belt 330 drives the second conveyor roller 320 to rotate. When the conveyor belt 330 rotates, the needles 340 on its surface hook off the lint on the outside of the driving needle roller 210 and the driven needle roller 220, and then convey it to the lower end. One end of the discharge plate 370 is close to the conveyor belt 330. When the conveyor belt 330 rotates, the discharge plate 370 scrapes off the lint on the conveyor belt 330. The scraped-off lint is discharged from the discharge plate 370. The second conveyor roller 320 drives the connecting gear 410 to rotate. The connecting gear 410 drives the driven gear 420 to rotate. The driven gear 420 drives the impeller 430 to rotate. The impeller 430 drives the airflow.

[0040] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A feed box for a layered mat material, characterized in that, include: The support mechanism (100) includes a housing (110) and a feed inlet (120), wherein the feed inlet (120) is provided on the top of the housing (110); A drive mechanism (200) is disposed on the upper inner side of the housing (110). The drive mechanism (200) includes a drive spiked roller (210), a driven spiked roller (220), a motor (230), and a drive gear (240). The drive spiked roller (210) and the driven spiked roller (220) are respectively disposed on both sides of the upper inner side of the housing (110). The motor (230) is disposed on the right end of the drive spiked roller (210). The drive gear (240) is connected between the left ends of the drive spiked roller (210) and the driven spiked roller (220). A conveying mechanism (300) is disposed at the lower inner side of the housing (110). The conveying mechanism (300) includes a first conveying roller (310), a second conveying roller (320), a conveyor belt (330), a needle (340), a transmission gear (350), a reversing gear (360), a discharge plate (370), and a clearance groove (380). The first conveying roller (310) and the second conveying roller (320) are rotatably connected inside the housing (110). A conveyor belt (330) is provided between the first conveyor roller (310) and the second conveyor roller (320). The outer wall of the conveyor belt (330) is provided with needles (340). A transmission gear (350) is provided at the outer end of the first conveyor roller (310). A reversing gear (360) is provided between the transmission gear (350) and the drive gear (240). A discharge plate (370) is provided at the lower end of the side wall of the housing (110). A clearance groove (380) corresponding to the needles (340) is opened on the discharge plate (370).

2. The cotton feeding box for layered felt material according to claim 1, characterized in that, The upper inner side of the box (110) is provided with guide plates (130) on both sides, and each guide plate (130) is provided with a movable groove (140).

3. The cotton feeding box for layered felt material according to claim 1, characterized in that, Ventilation openings (150) are provided on both the left and right side walls of the housing (110). A cooling mechanism (400) is provided in each ventilation opening (150). The cooling mechanism (400) includes a connecting gear (410), a driven gear (420), and an impeller (430). The connecting gear (410) is fixed to the outer end of the second conveying roller (320). The connecting gear (410) meshes with the driven gear (420). The impeller (430) is coaxially arranged on the driven gear (420) and located in the ventilation opening (150).

4. The cotton feeding box for layered felt material according to claim 3, characterized in that, A rotating bracket is provided inside the vent (150), and the driven gear (420) is rotatably connected to the rotating bracket via a connecting shaft.

5. A cotton feeding box for layered felt material according to claim 3, characterized in that, When the impeller (430) rotates, the airflow is the same.

6. The cotton feeding box for layered felt material according to claim 1, characterized in that, The bottom of the box (110) is provided with evenly distributed leveling feet.

7. A cotton feeding box for layered felt material according to claim 1, characterized in that, The bottom of the side wall of the box (110) is provided with a discharge port, and the discharge plate (370) is located inside the discharge port.