Environment-friendly pultrusion glue tank

Abstract

The utility model belongs to the technical field of pultrusion glue tanks, and particularly relates to an environment-friendly pultrusion glue tank which comprises a glue dipping tank body, a sealing cover is arranged at the top of the gum dipping tank body; the sealing cover is arranged at the top of the gum dipping tank body in an embedded manner; a first yarn splitting guide plate is mounted on the side wall of the gum dipping tank body; a driving motor is mounted on the side wall of the gum dipping tank body; the output end of the driving motor is connected with a guide roller; the guide roller is arranged at the inner position of the gum dipping tank body; a limiting roller is rotationally arranged in the gum dipping tank body; the limiting rollers are symmetrically arranged in the gum dipping tank body and are arranged on one side of the guide roller; by means of the structure, fibers can be effectively and directly soaked in glue solution, glue solution waste is greatly reduced, production cost and environmental pollution are reduced, the good sealing and heat insulation design is achieved, volatilization of poisonous gas is effectively inhibited, the environment protection standard is met, and the workshop environment is improved.

Description

Technical Field

[0001] This utility model belongs to the field of pultrusion glue channel technology, specifically an environmentally friendly pultrusion glue channel. Background Technology

[0002] The environmentally friendly pultrusion glue tank incorporates several innovative structural designs to achieve both environmental friendliness and high efficiency.

[0003] Traditional glue tanks often result in significant glue waste due to glue residue and adhesion to the walls. They also hinder the even distribution and timely replenishment of the glue, leading to uneven fiber impregnation, which affects product quality and may necessitate rework, thus reducing production efficiency.

[0004] With increasing environmental awareness and stricter environmental regulations, developing an environmentally friendly pultrusion groove that can reduce material waste, lower environmental pollution, and improve production efficiency has become an important research direction for the composite material pultrusion industry.

[0005] Therefore, this utility model provides an environmentally friendly pultrusion adhesive groove. Utility Model Content

[0006] In order to overcome the shortcomings of the existing technology and solve at least one of the problems mentioned in the background technology, an environmentally friendly pultrusion glue tank is proposed.

[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: An environmentally friendly pultrusion trough, comprising a pultrusion tank body; a sealing cover is provided at the top of the pultrusion tank body; the sealing cover is embedded in the top of the pultrusion tank body; a first yarn separating guide plate is installed on the side wall of the pultrusion tank body; a drive motor is installed on the side wall of the pultrusion tank body; a guide roller is connected to the output end of the drive motor; the guide roller is located inside the pultrusion tank body; a limit roller is rotatably provided inside the pultrusion tank body; the limit roller is located inside the pultrusion tank body. The components are symmetrically arranged and located on one side of the guide roller; a second yarn-separating guide plate is provided on the side wall of the impregnation tank; the second yarn-separating guide plate is located on the symmetrical plane of the first yarn-separating guide plate; a squeezing roller is rotatably arranged inside the impregnation tank; the squeezing roller is located on one side of the second yarn-separating guide plate and is symmetrically arranged; it can effectively impregnate the fibers directly with adhesive, greatly reducing adhesive waste, lowering production costs and environmental pollution, and the good sealing and heat insulation design effectively inhibits the volatilization of toxic gases, meets environmental protection standards, and improves the workshop environment.

[0008] Preferably, the impregnation tank is equipped with a heating plate inside; the heating plate is located at the bottom of the guide roller; the output end of the heating plate is connected to a heater; the heater is located at the bottom of the impregnation tank; this can effectively control the temperature of the adhesive according to the requirements of the pultrusion process, ensure the stability of the adhesive properties, and facilitate the impregnation and curing reaction of the fibers.

[0009] Preferably, a filter is fixed to the inner side wall of the impregnation tank; the filter is located on one side of the second yarn separating guide plate; it can effectively intercept various impurities in the adhesive liquid, including fiber debris, gel particles, dust, etc., to ensure that the filtered adhesive liquid reaches a high degree of purity.

[0010] Preferably, a waste gas recovery plate is fixedly connected to the bottom of the sealing cover; the waste gas recovery plate is located inside the impregnation tank; an air processor is connected to the output end of the waste gas recovery plate; the air processor is located at the top of the impregnation tank; this can effectively purify the waste gas generated inside the impregnation tank, improve the working environment, protect the health of operators, and reduce the risk of occupational diseases.

[0011] Preferably, a rubber protective sleeve is installed inside the first yarn separating guide plate; the rubber protective sleeve is arranged in a linear array inside the first yarn separating guide plate and is embedded in it, and is also located inside the second yarn separating guide plate; this can effectively ensure that the fibers are protected when passing through the guide plate, prevent the risk of breakage, and ensure the normal operation of the device.

[0012] Preferably, a sealed visual observation window is provided on the side wall of the impregnation tank; the sealed visual observation window is located at the symmetrical position of the drive motor; it can effectively facilitate operators to observe key production information such as fiber impregnation status, glue level height, and glue flow in the glue tank in real time.

[0013] Preferably, an explosion-proof light is installed at the bottom of the sealing cover; the explosion-proof light is located on one side of the waste gas recovery plate and is symmetrically arranged; it can effectively provide sufficient and bright light for the working area of ​​the glue tank, making it convenient for operators to observe and operate.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. The environmentally friendly pultrusion adhesive tank of this utility model allows fibers to pass through a first yarn-separating guide plate, and then the guide roller is driven by a drive motor to rotate, which can limit the fiber to the second yarn-separating guide plate for discharge. The adhesive liquid in the impregnation tank can completely soak the fibers, and the limiting roller can limit the fiber and increase the soaking time. It can effectively soak the fibers directly with adhesive liquid, greatly reduce adhesive waste, reduce production costs and environmental pollution, and the good sealing and heat insulation design can effectively suppress the volatilization of toxic gases, meet environmental protection standards, and improve the workshop environment.

[0016] 2. The environmentally friendly pultrusion adhesive tank of this utility model uses a heater to heat the heating plate, thereby heating the adhesive liquid to prevent solidification. It can effectively and precisely control the temperature of the adhesive liquid according to the requirements of the pultrusion process, ensuring the stability of the adhesive liquid performance, which is beneficial to the impregnation and curing reaction of fibers. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 This is a perspective view of the present invention;

[0019] Figure 2 This is a rear view of the pultrusion groove in this utility model;

[0020] Figure 3 This is a schematic diagram of the internal structure of the pultrusion groove in this utility model;

[0021] Figure 4 This is a schematic diagram of the bottom of the sealing cap in this utility model.

[0022] In the diagram: 11. Impregnation tank; 12. Sealing cover; 13. First yarn separating guide plate; 14. Drive motor; 15. Guide roller; 16. Limiting roller; 17. Second yarn separating guide plate; 18. Squeeze roller; 21. Heating plate; 22. Heater; 31. Filter; 41. Waste gas recovery plate; 42. Air processor; 51. Rubber protective sleeve; 61. Sealed viewing window; 71. Explosion-proof lighting. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] Specific implementation examples are given below.

[0025] like Figures 1 to 4As shown, an environmentally friendly pultrusion trough according to an embodiment of the present invention includes an impregnation tank 11; a sealing cover 12 is provided on the top of the impregnation tank 11; the sealing cover 12 is embedded in the top of the impregnation tank 11; a first yarn-separating guide plate 13 is installed on the side wall of the impregnation tank 11; a drive motor 14 is installed on the side wall of the impregnation tank 11; a guide roller 15 is connected to the output end of the drive motor 14; the guide roller 15 is located inside the impregnation tank 11; a limiting roller 16 is rotatably arranged inside the impregnation tank 11; the limiting roller 16 is symmetrically arranged inside the impregnation tank 11 and is located on one side of the guide roller 15; a second yarn-separating guide plate 17 is opened on the side wall of the impregnation tank 11; the second yarn-separating guide plate 17 is located on the symmetrical plane of the first yarn-separating guide plate 13; a squeezing roller 18 is rotatably arranged inside the impregnation tank 11; the squeezing roller 18 is located on the second yarn-separating guide plate 13. The guide plate 17 is located on one side and is symmetrically arranged. During operation, when fibers and other materials need to be pulled, they can be separated by the first yarn-splitting guide plate 13. The fibers pass through the limiting roller 16 and the guide roller 15, and then are discharged through the second yarn-splitting guide plate 17. The drive motor 14 can drive the guide roller 15 to rotate, so that the fibers are discharged evenly during pulling. The extrusion roller 18 can squeeze the excess glue on the fibers into the glue in the impregnation tank 11. The sealing cover 12 can be connected to the impregnation tank 11 in a more airtight manner. The design of the protrusion and groove can make the two more firmly sealed. Through the above structure, the fibers can be directly impregnated with glue, which can significantly reduce glue waste, reduce production costs and environmental pollution. The good sealing and heat insulation design can effectively suppress the volatilization of toxic gases, meet environmental protection standards, and improve the workshop environment.

[0026] like Figures 1 to 3 As shown, a heating plate 21 is provided inside the impregnation tank 11; the heating plate 21 is located at the bottom of the guide roller 15; the output end of the heating plate 21 is connected to a heater 22; the heater 22 is located at the bottom of the impregnation tank 11; during operation, the heating plate 21 can be heated by the heater 22, so that the heater 22 heats the adhesive liquid inside the impregnation tank 11, preventing the adhesive liquid from solidifying; through the above structure, the temperature of the adhesive liquid can be accurately controlled according to the requirements of the pultrusion process, ensuring the stability of the adhesive liquid performance, which is beneficial to the impregnation and curing reaction of the fibers.

[0027] like Figure 3 As shown, a filter 31 is fixed to the inner side wall of the impregnation tank 11; the filter 31 is located on one side of the second yarn separating guide plate 17; during operation, the impregnated fibers can be filtered through the filter 31, so that excess glue is scraped off into the glue solution inside the impregnation tank 11; through the above structure, various impurities in the glue solution can be effectively intercepted, including fiber debris, gel particles, dust, etc., to ensure that the filtered glue solution reaches a high purity.

[0028] like Figures 1 to 4 As shown, a waste gas recovery plate 41 is fixedly connected to the bottom of the sealing cover 12; the waste gas recovery plate 41 is located inside the impregnation tank 11; the output end of the waste gas recovery plate 41 is connected to an air processor 42; the air processor 42 is located at the top of the impregnation tank 11; during operation, the waste gas or toxic gas inside the impregnation tank 11 can be discharged through the waste gas recovery plate 41, and the air processor 42 can treat the waste gas and toxic gas to meet the emission standards; through the above structure, the waste gas generated inside the impregnation tank 11 can be effectively purified, improving the working environment, protecting the health of operators, and reducing the risk of occupational diseases.

[0029] like Figure 1 and Figure 2 As shown, a rubber protective sleeve 51 is installed inside the first yarn separating guide plate 13. The rubber protective sleeve 51 is arranged in a linear array inside the first yarn separating guide plate 13 and is embedded in it. It is also located inside the second yarn separating guide plate 17. During operation, the rubber protective sleeve 51 can protect the fibers and prevent fiber breakage and other situations from occurring when the fibers pass through the first yarn separating guide plate 13 and the second yarn separating guide plate 17. Through the above structure, the fibers can be effectively protected when passing through the guide plates, preventing the risk of breakage and ensuring the normal operation of the device.

[0030] like Figure 2 and Figure 3 As shown, a sealed viewing window 61 is provided on the side wall of the impregnation tank 11; the sealed viewing window 61 is located at the symmetrical position of the drive motor 14; during operation, the operator can observe the internal condition of the impregnation tank 11 through the sealed viewing window 61, so that the operator can deal with the internal condition in real time; through the above structure, it is possible to effectively facilitate the operator to observe key production information such as the fiber impregnation status, glue level height, and glue flow in the glue tank in real time.

[0031] like Figure 4 As shown, an explosion-proof lighting lamp 71 is installed at the bottom of the sealing cover 12; the explosion-proof lighting lamp 71 is located on one side of the exhaust gas recovery plate 41 and is arranged symmetrically; during operation, the explosion-proof lighting lamp 71 can provide sufficient illumination to the interior, allowing personnel to observe the internal situation more clearly through the sealed viewing window 61; through the above structure, sufficient and bright light can be effectively provided to the working area of ​​the glue tank, facilitating observation and operation by the operators.

[0032] During operation, when fibers and other materials need to be extruded, they can be separated by the first yarn-separating guide plate 13. The fibers pass through the limiting roller 16 and the guide roller 15, and then are discharged through the second yarn-separating guide plate 17. The drive motor 14 can drive the guide roller 15 to rotate, so that the fibers are evenly discharged during extrusion. The extrusion roller 18 can squeeze excess glue from the fibers into the glue solution inside the impregnation tank 11. The sealing cover 12 can be connected to the impregnation tank 11 for a more secure seal, and the design of the protrusions and grooves can make the two more firmly sealed. The heating plate 21 can be heated by the heater 22, so that the heater 22 heats the glue solution inside the impregnation tank 11 to prevent the glue solution from solidifying. The glue filter 31 can be used to filter the glue solution after soaking. The fibers undergo a filter treatment, allowing excess adhesive to be scraped off into the adhesive solution inside the impregnation tank 11. Exhaust gases or toxic gases inside the impregnation tank 11 can be discharged through the exhaust gas recovery plate 41, and the air processor 42 can treat the exhaust gases and toxic gases to ensure they meet emission standards. The fibers are protected by a rubber protective sleeve 51 to prevent fiber breakage and other issues when passing through the first yarn guide plate 13 and the second yarn guide plate 17. Operators can observe the interior of the impregnation tank 11 through a sealed viewing window 61, allowing for real-time monitoring. The interior is adequately illuminated by an explosion-proof lighting lamp 71, enabling clearer observation of the interior through the sealed viewing window 61.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An environment-friendly pultrusion glue tank, comprising a glue tank body (11); characterized in that: The top of the impregnation tank body (11) is provided with a sealing cover (12); the sealing cover (12) is arranged in an embedded manner on the top of the impregnation tank body (11); a first yarn separating guide plate (13) is mounted on the side wall of the impregnation tank body (11); a driving motor (14) is mounted on the side wall of the impregnation tank body (11); a guide roller (15) is connected to the output end of the driving motor (14); the guide roller (15) is arranged at an inner position of the impregnation tank body (11); a limiting roller (16) is rotatably arranged in the impregnation tank body (11); the limiting roller (16) is arranged in a symmetrical manner in the impregnation tank body (11) and at a side position of the guide roller (15); a second yarn separating guide plate (17) is formed in the side wall of the impregnation tank body (11); the second yarn separating guide plate (17) is arranged at a symmetrical surface position of the first yarn separating guide plate (13); an extrusion roller (18) is rotatably arranged in the impregnation tank body (11); the extrusion roller (18) is arranged at a side position of the second yarn separating guide plate (17) and in a symmetrical manner.

2. The environment-friendly pultrusion glue channel according to claim 1, characterized in that: An inner position of the impregnation tank body (11) is provided with a heating plate (21); the heating plate (21) is arranged at a bottom position of the guide roller (15); a heater (22) is connected to the output end of the heating plate (21); the heater (22) is arranged at a bottom position of the impregnation tank body (11).

3. The environmentally friendly pultrusion glue channel according to claim 2, characterized in that: An inner side wall of the impregnation tank body (11) is fixedly connected with a rubber filter (31); the rubber filter (31) is arranged at a side position of the second yarn separating guide plate (17).

4. The environmentally friendly pultrusion glue channel according to claim 3, characterized in that: A waste gas recovery plate (41) is fixedly connected to the bottom of the sealing cover (12); the waste gas recovery plate (41) is arranged at an inner position of the impregnation tank body (11); an air processor (42) is connected to the output end of the waste gas recovery plate (41); the air processor (42) is arranged at a top position of the impregnation tank body (11).

5. The environmentally friendly pultrusion glue channel according to claim 4, characterized in that: A rubber protective sleeve (51) is mounted in the first yarn separating guide plate (13); the rubber protective sleeve (51) is arranged in a linear array in the first yarn separating guide plate (13) and in an embedded manner, and is also arranged at an inner position of the second yarn separating guide plate (17).

6. The environmentally friendly pultrusion glue channel according to claim 5, characterized in that: A sealed visual observation window (61) is formed in the side wall of the impregnation tank body (11); the sealed visual observation window (61) is arranged at a symmetrical surface position of the driving motor (14).

7. The environmentally friendly pultruded channel of claim 6, wherein: An explosion-proof illuminating lamp (71) is mounted at the bottom of the sealing cover (12); the explosion-proof illuminating lamp (71) is arranged at a side position of the waste gas recovery plate (41) and in a symmetrical manner.

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