Embossing device for blanket processing

Abstract

The utility model discloses an embossing device for blanket processing, and belongs to the technical field of blanket processing. The blanket conveying device comprises a lower support, an upper support, a guiding assembly and an air cooling assembly, the guiding assembly is arranged on the lower support and used for conveying a blanket conveyed on an upper conveying roller to the lower conveying roller in a sliding mode, the air cooling assembly is arranged on the upper support and used for cooling the blanket, and the lower conveying rollers are horizontally installed on the lower support. The upper support is fixed to the top of the lower support, and an embossing assembly is arranged on the upper support. Through the structural design of the lower support, the lower conveying roller, the upper support and the upper conveying roller, the double-layer roller body and the air cooling assembly cooperatively operate, the cooling speed of an embossed blanket is greatly increased, the good cooling effect is guaranteed, meanwhile, the occupied area of the device is reduced, and compared with a traditional single-layer long-track conveying and cooling embossing device, the cooling efficiency is greatly improved. Through reasonable layout of the upper and lower layer conveying rollers, the vertical space is fully utilized.

Description

Technical Field

[0001] This utility model relates to the field of blanket processing technology, specifically to an embossing device for blanket processing. Background Technology

[0002] In the blanket processing industry, embossing is an important process that gives blankets a unique appearance and feel, increasing product added value. In blanket hot pressing technology, the selection and optimization of equipment are crucial. High-efficiency hot pressing equipment can simultaneously work upper and lower hot pressing rollers to hot press both sides of the blanket, significantly improving production efficiency. A Chinese utility model patent (publication number: CN218372839U) discloses a blanket positioning embossing device that overcomes the technical problem that after the blanket is embossed, it is rolled up by the take-up roller, resulting in slow heat dissipation and prolonged contact with high temperatures and moisture in the air, leading to mold growth and affecting blanket quality. This device assists in heat dissipation, reduces the probability of mold growth, and ensures blanket quality, demonstrating its practicality.

[0003] However, existing technologies still have some shortcomings in use. Specifically, in order to achieve a better cooling effect, existing embossing devices often require a long single-layer conveyor track to extend the cooling time, which increases the footprint of the device. For enterprises with limited production space, this restricts the layout of the equipment and the expansion of production scale, and also increases site rental costs. Therefore, in view of the above situation, an embossing device for blanket processing is proposed. Utility Model Content

[0004] The purpose of this utility model is to provide an embossing device for blanket processing. Through the structural design of the lower support, lower conveyor roller, upper support and upper conveyor roller, the double-layer roller body and the air-cooling component work together to greatly accelerate the cooling speed of the blanket after embossing. While ensuring a good cooling effect, it reduces the footprint of the device and solves the problem that existing devices need to set up a long single-layer conveyor track to extend the cooling time and increase the footprint of the device in order to achieve a better cooling effect.

[0005] This utility model is achieved through the following technical solution:

[0006] This utility model is an embossing device for blanket processing, including a lower support, an upper support, a sliding guide component mounted on the lower support for transferring the blanket conveyed on the upper conveyor roller to the lower conveyor roller, and an air-cooling component mounted on the upper support for cooling the blanket. The lower conveyor roller is horizontally mounted on the lower support, and there are multiple lower conveyor rollers. The upper support is fixed to the top of the lower support, and the embossing component is mounted on the upper support. The upper conveyor roller is mounted on the top end of the upper support away from the embossing component.

[0007] Furthermore, a take-up roller is provided at one end of the lower support, and an unwinding roller is provided at one end of the upper support.

[0008] Furthermore, the guiding assembly includes a mounting bracket that slides on the lower support. There are two mounting brackets, and guide rollers are rotatably connected to both mounting brackets. A cylinder is fixed on the lower support, and the moving end of the cylinder is fixed on the mounting bracket.

[0009] Furthermore, the air-cooled assembly includes a first air outlet shroud fixed on the upper bracket. The first air outlet shroud has a hollow structure inside, an exhaust port at the bottom, and an air inlet pipe at the top, which communicates with the interior of the first air outlet shroud.

[0010] Furthermore, both sides of the first air outlet hood are provided with diversion pipes that communicate with the interior of the first air outlet hood, and one end of the bottom of the two diversion pipes is connected to the second air outlet hood, which is fixed on the lower support.

[0011] This utility model has the following beneficial effects:

[0012] This invention, through its structural design of a lower support, a lower conveying roller, an upper support, and an upper conveying roller, with the double-layer roller body and air-cooling components working in tandem, greatly accelerates the cooling speed of the embossed blanket. While ensuring a good cooling effect, it reduces the footprint of the device. Compared with traditional embossing devices that use a single-layer long track for conveying and cooling, the reasonable layout of the upper and lower conveying rollers makes full use of vertical space.

[0013] This utility model, through the structural design of the mounting frame, cylinder and guide roller, can support and guide the blankets conveyed from the upper conveyor roller to the lower conveyor roller during use. It can also adjust the tension of the blankets as they move from the upper conveyor roller to the lower conveyor roller according to actual needs, ensuring stable and effective conveying of the blankets.

[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the embossing device.

[0016] Figure 2 This is a schematic diagram of the left-side structure of the embossing device.

[0017] Figure 3 This is a schematic diagram of the structure of the guide component.

[0018] Figure 4 This is a schematic diagram of the air-cooled assembly.

[0019] In the diagram: 1. Lower support; 101. Lower conveyor roller; 102. Take-up roller; 2. Upper support; 201. Embossing assembly; 202. Upper conveyor roller; 203. Unwind roller; 3. Guide assembly; 301. Mounting frame; 302. Cylinder; 303. Guide roller; 4. Air-cooled assembly; 401. First air outlet hood; 4010. Air inlet pipe; 402. Diverter pipe; 403. Second air outlet hood. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 This utility model provides a technical solution: an embossing device for blanket processing, including a lower support 1, an upper support 2, a guide component 3 mounted on the lower support 1 for transferring the blanket conveyed on the upper conveyor roller 202 to the lower conveyor roller 101, and an air-cooling component 4 mounted on the upper support 2 for cooling the blanket.

[0022] A take-up roller 102 is provided at one end of the lower support 1. The take-up roller 102 is used to take up the embossed blanket. The take-up roller 102 is mounted on the lower support 1 through bearings and bearing seats. It can rotate under the drive of a motor to realize the take-up operation of the blanket after completing the embossing, cooling and other processes, which is convenient for subsequent sorting and storage. An unwind roller 203 is provided at one end of the upper support 2. The unwind roller 203 is wound with the raw material of the blanket.

[0023] Both the lower support 1 and the upper support 2 are made of sturdy metal materials, such as steel, which have good stability and load-bearing capacity. The lower support 1 is placed horizontally on the work site, providing a reliable installation platform for other components.

[0024] A lower conveyor roller 101 is horizontally mounted on the lower support 1. There are multiple lower conveyor rollers 101. The lower conveyor rollers 101 are mounted on the lower support 1 through bearing seats at both ends and can rotate freely to further convey the blanket conveyed by the guide component 3. During the conveying process, the cooling effect of the air-cooling component 4 is used to complete the cooling process of the blanket. Finally, the cooled blanket is conveyed to the take-up roller 102 for winding. The upper support 2 is fixed on the top of the lower support 1. An embossing component 201 is provided on the upper support 2 and is located between the unwinding roller and the air-cooling component 4. It is used to emboss the blanket. The embossing component 201 includes two support frames set on the upper support 2. Embossing rollers are mounted on the two support frames through bearings. There is a channel between the two embossing rollers for the blanket to pass through. The upper conveyor roller 202 is provided at the top of the upper support 2 away from the embossing component 201.

[0025] The upper conveying roller 202 is mounted on the upper support 2 via bearing seats at both ends and can rotate freely. During the blanket processing, the upper conveying roller 202 is responsible for conveying the blanket released from the unwinding roller 203 to the embossing assembly 201 for embossing. After embossing, the blanket is then conveyed to the guide assembly 3. The unwinding roller 203, which is set at one end of the upper support 2, is also mounted on the upper support 2 via bearings and is used to place the unprocessed blanket roll. Under the action of the drive device (such as the unwinding motor), the blanket is gradually unwound as it is conveyed, continuously providing raw materials for the entire processing.

[0026] The guide assembly 3 includes a mounting bracket 301 that slides on the lower support 1. There are two mounting brackets 301, and guide rollers 303 are rotatably connected to both mounting brackets 301. A cylinder 302 is fixed on the lower support 1, and the moving end of the cylinder 302 is fixed on the mounting bracket 301.

[0027] The guide assembly 3 is used to transfer the blanket conveyed on the upper conveyor roller 202 to the lower conveyor roller 101. The lower support 1 is designed with a slide rail structure that matches the mounting frame 301. A slider is installed at the bottom of the mounting frame 301. The slider cooperates with the slide rail, so that the mounting frame 301 can slide smoothly along a specific direction of the lower support 1. The guide roller 303 is rotatably connected to the two mounting frames 301. The guide roller 303 is installed on the mounting frame 301 through bearings at both ends of the roller shaft, and can rotate flexibly. A cylinder 302 is fixed on the lower support 1. The cylinder body of the cylinder 302 is fixed to the lower support 1 by bolts and other connecting parts. The moving end of the cylinder 302 is fixed to the mounting frame 301. When the cylinder 302 works, its piston rod extends or retracts, driving the mounting frame 301 to slide along the slide rail of the lower support 1, thereby adjusting the position of the guide roller 303 to adapt to the conveying needs of blankets of different thicknesses and materials, and ensuring that the blanket can be accurately and smoothly transferred from the upper conveyor roller to the lower conveyor roller.

[0028] The air-cooled assembly 4 includes a first air outlet shroud 401 fixed on the upper bracket 2. The first air outlet shroud 401 has a hollow structure inside. The bottom of the first air outlet shroud 401 has an exhaust port. The top of the first air outlet shroud 401 is provided with an air inlet pipe 4010, which communicates with the interior of the first air outlet shroud 401.

[0029] Both sides of the first air outlet hood 401 are provided with diversion pipes 402 that communicate with the interior of the first air outlet hood 401. One end of the bottom of the two diversion pipes 402 is connected to the second air outlet hood 403. The second air outlet hood 403 is hollow inside and has an exhaust port at the top. Multiple second air outlet hoods 403 can be designed and connected by pipes. The second air outlet hood 403 is fixed on the lower support 1.

[0030] The air inlet duct 4010 is connected to external air supply equipment such as a fan (not shown in detail in the figure). The cold air generated by the fan enters the interior of the first air outlet hood 401 through the air inlet duct 4010 and is then blown out from the exhaust port at the bottom to cool the blanket below. Both sides of the first air outlet hood 401 are provided with diversion pipes 402 that communicate with the interior of the first air outlet hood 401. The diversion pipes 402 and the first air outlet hood 401 are connected by welding or sealing to ensure smooth airflow. One end of the bottom of the two diversion pipes 402 is connected to the second air outlet hood 403. The second air outlet hood 403 is fixed on the lower bracket 1, also by bolts or welding. The top of the second air outlet hood 403 has an exhaust port, which can blow air to further cool the blanket. This allows the cold air to be diverted from the first air outlet hood 401 through the diversion pipes 402 to the second air outlet hood 403, thereby cooling the blanket from both the top and bottom, greatly improving the cooling efficiency and effect.

[0031] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An embossing device for blanket processing, characterized in that, include: A lower support (1) is provided, on which a lower conveying roller (101) is horizontally mounted, and there are multiple lower conveying rollers (101); Upper support (2), the upper support (2) is fixed on the top of the lower support (1), the upper support (2) is provided with an embossing assembly (201), and the top of the upper support (2) away from the embossing assembly (201) is provided with an upper conveying roller (202); A guide assembly (3) is mounted on the lower support (1) for transferring the blanket conveyed on the upper conveyor roller (202) to the lower conveyor roller (101); An air-cooled assembly (4) is installed on the upper support (2) for cooling the blanket.

2. The embossing device for blanket processing according to claim 1, characterized in that, One end of the lower support (1) is provided with a take-up roller (102), and one end of the upper support (2) is provided with an unwind roller (203).

3. The embossing device for blanket processing according to claim 1, characterized in that, The guide assembly (3) includes a mounting bracket (301) that slides on the lower support (1). There are two mounting brackets (301), and guide rollers (303) are rotatably connected to both mounting brackets (301). A cylinder (302) is fixed on the lower support (1), and the moving end of the cylinder (302) is fixed on the mounting bracket (301).

4. The embossing device for blanket processing according to claim 2, characterized in that, The air-cooled assembly (4) includes a first air outlet hood (401) fixed on the upper bracket (2). The first air outlet hood (401) has a hollow structure inside. The bottom of the first air outlet hood (401) has an exhaust port. The top of the first air outlet hood (401) is provided with an air inlet pipe (4010). The air inlet pipe (4010) is connected to the interior of the first air outlet hood (401).

5. The embossing device for blanket processing according to claim 4, characterized in that, Both sides of the first air outlet hood (401) are provided with diversion pipes (402) that communicate with the interior of the first air outlet hood (401). One end of the bottom of the two diversion pipes (402) is connected to the second air outlet hood (403), and the second air outlet hood (403) is fixed on the lower bracket (1).

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