Anti-corrosion and anti-fatigue composite coating roll shaft and shaft sleeve integrated structure
By using a composite coating design of high-strength steel and corrosion-resistant coating on the roller bushing, the problem of corrosion and jamming of the submerged roller in the hot-dip galvanizing unit of strip steel is solved, realizing the stability and easy maintenance of the device and extending its service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TYRUS MACHINERY EQUIPMENT (JIANGSU) CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-04-14
AI Technical Summary
Existing submerged rollers and stabilizing rollers corrode in hot-dip galvanizing units for strip steel due to immersion in molten zinc. Furthermore, because they rotate passively, rolling bearings with low coefficient of friction cannot be used, resulting in high requirements for bushing strength and a tendency to jam, which affects the stability and service life of the equipment.
The roller shaft and bushing adopt an integrated structure with a composite coating that is corrosion-resistant and fatigue-resistant. It includes high-strength steel and a corrosion-resistant coating, combined with a detachable design and protective components to ensure the stability of internal components and ease of maintenance.
It improves the corrosion resistance and fatigue resistance of the equipment, reduces the component damage rate, increases the service life and operational stability of the equipment, and reduces maintenance costs.
Smart Images

Figure CN224120524U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of roller shaft sleeve technology, specifically a composite coated roller shaft sleeve integrated structure that is corrosion-resistant and fatigue-resistant. Background Technology
[0002] At present, most hot-dip galvanizing units for strip steel adopt submerged roller devices, which mainly consist of submerged rollers, stabilizing rollers and their components set in the zinc liquid. The submerged rollers are immersed and corroded in the molten zinc liquid at 450-480°C. At the same time, the strip steel drives the submerged rollers and stabilizing rollers to rotate at a running speed of 35-180m / min.
[0003] In actual use, since the submerged roller and stabilizing roller are passively rotated under the action of the strip steel, and cannot be installed with rolling bearings with a low coefficient of friction, only sliding bearings can be used. Therefore, the requirements for the bushings are higher. Not only are the strength requirements high, but they must also not jam with the sliding bearings.
[0004] Therefore, this utility model provides an integrated structure for a composite coated roller shaft and bushing that is corrosion-resistant and fatigue-resistant. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The integrated structure of the anti-corrosion and anti-fatigue composite coated roller shaft sleeve of this utility model includes a sliding shaft, a fixing rod is snapped into the inside of the sliding shaft, the side wall of the fixing rod is snapped into the sliding rod, a fixing component is installed on the outer wall of the sliding shaft, a base is installed at the bottom of the fixing component, and first mounting holes are provided on both sides of the fixing component and rotatably connected to the first bolts, the first bolts passing through the base. Through the above structure, the internal components of the device are further protected by the protective component, reducing the damage to the main components. At the same time, the detachable design allows for quick repair and replacement when the device is damaged, reducing labor costs and increasing the practicality of the device.
[0007] Preferably, the base is fixed to the top of the second stabilizing block, and the fixing component has an installation groove at the bottom and is slidably connected to the second stabilizing block. Through the above structure, the addition of fixing components improves the stability of the main components inside the device during use, reduces the operational instability of the device, and increases the practicality and stability of the device.
[0008] Preferably, the side wall of the fixing component is provided with a sliding groove, and the protective shell is slidably connected inside the sliding groove. Through the above structure, the addition of the protective component ensures that the main components of the device are well protected during use, reduces the component damage rate, and increases the practicality and service life of the device.
[0009] Preferably, two second mounting holes are provided on each side of the base, and a second bolt is rotatably connected inside the second mounting hole. Through the above structure, the device can be fixed in a designated position according to the required requirements, thereby increasing the operational stability of the device.
[0010] Preferably, the sliding rod is fixedly connected to the rotating shaft on its side wall, and the rotating shaft is fixedly connected to the sliding rod on its side wall. With the above structure, the device can work according to requirements by replacing components of different sizes, thus increasing the practicality of the device.
[0011] Preferably, the rotating shaft, fixed rod, and sliding rod are made of high-strength steel. Through the above structure, the use of high-strength steel to make the device components gives the device components good fatigue resistance, reduces the damage rate of internal components, and increases the service life of the device.
[0012] Preferably, the surfaces of the fixing components, base, fixing rod, sliding rod, and rotating shaft are coated with a corrosion-resistant coating. Through the above structure and the use of a corrosion-resistant coating, the device has good corrosion resistance, reducing functional problems caused by corrosion and oxidation of the device components during daily use and increasing the service life of the device.
[0013] The beneficial effects of this utility model are as follows:
[0014] 1. The corrosion-resistant and fatigue-resistant composite coated roller shaft sleeve integrated structure of this utility model further protects the internal components of the device by adopting protective components, reducing the damage to the main components. At the same time, the detachable design allows for quick repair and replacement when the device is damaged, reducing labor costs and increasing the practicality of the device.
[0015] 2. The corrosion-resistant and fatigue-resistant composite coated roller shaft sleeve integrated structure of this utility model, by adding fixing components, improves the stability of the main internal components of the device during use, reduces the operational instability of the device, and increases the practicality and stability of the device. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings.
[0017] Figure 1 This is a perspective view of the present invention;
[0018] Figure 2 This is a structural schematic diagram of the fixing component in this utility model;
[0019] Figure 3 This is a schematic diagram of the sliding groove in this utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the second stabilizing block in this utility model;
[0021] In the figure: 1. Sliding shaft; 11. Fixed rod; 12. Sliding rod; 13. Fixed component; 14. First bolt; 15. Base; 16. First mounting hole; 2. Second stabilizing block; 3. Sliding groove; 31. Protective shell; 4. Second bolt; 41. Second mounting hole; 5. Rotating shaft. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0023] Specific implementation examples are given below.
[0024] like Figures 1 to 4 As shown, the device includes a sliding shaft 1, a fixing rod 11 that is snapped into the inside of the sliding shaft 1, a sliding rod 12 that is snapped into the side wall of the fixing rod 11, a fixing assembly 13 that is installed on the outer wall of the sliding shaft 1, a base 15 that is installed at the bottom of the fixing assembly 13, and first mounting holes 16 on both sides of the fixing assembly 13 that are rotatably connected to first bolts 14 that pass through the base 15. During operation, the fixing rod 11 is slidably snapped into the inside of the sliding shaft 1, then the sliding rods 12 are snapped into the sides of the fixing rod 11, the sliding shaft 1 is installed into the inside of the fixing assembly 13, and then the fixing assembly 13 is installed onto the top of the base 15. Bolt 14 is aligned with the first mounting holes 16 on both sides of the fixing component 13 and rotated to fix the fixing component 13 and the base 15. The sliding shaft 1 is protected by the sliding rod 12, which increases the service life of the sliding shaft 1. At the same time, the snap-fit method allows the internal components of the device to be quickly replaced, reducing the replacement time of the device components. Through the above structure, the protective component is used to further protect the internal components of the device and reduce the damage to the main components. At the same time, the detachable design allows for quick repair and replacement when the device is damaged, reducing labor costs and increasing the practicality of the device.
[0025] like Figures 1 to 4As shown, the second stabilizing block 2 is fixed to the top of the base 15. The bottom of the fixing component 13 has an installation groove and is slidably connected to the second stabilizing block 2. During operation, after the sliding shaft 1 is installed on the top of the second stabilizing block 2, the fixing component 13 is slid downwards to slide the second stabilizing block 2 into the fixing component 13. Then, the fixing rod 11 is slid into the sliding shaft 1. Then, the first bolts 14 on both sides are rotated to the sides of the fixing component 13 to fix the fixing component 13 and the base 15. The sliding shaft 1 is fixed to the inside of the second stabilizing block 2 by the top of the second stabilizing block 2 and the top of the inside of the fixing component 13. Through the above structure, the addition of fixing components improves the stability of the main components inside the device during use, reduces the instability of the device during operation, and increases the practicality and stability of the device.
[0026] like Figures 1 to 4 As shown, the side wall of the fixed component 13 is provided with a sliding groove 3, and the protective shell 31 is slidably connected inside the sliding groove 3. During operation, the protective shell 31 is slidably installed inside the sliding groove 3. The protective shell 31, together with the sliding rod 12, protects the sliding shaft 1, reducing the corrosion and oxidation of the sliding shaft 1 caused by the external environment, and increasing the service life of the device. Through the above structure, the addition of the protective component ensures that the main components of the device are well protected during use, reducing the component damage rate and increasing the practicality and service life of the device.
[0027] like Figures 1 to 4 As shown, two second mounting holes 41 are opened on each side of the base 15. The second mounting holes 41 are rotatably connected to the second bolts 4. During operation, the base 15 is placed in the required position, and then the second bolts 4 are rotated and fixed to the ground to fix the device. The base 15 is firmly fixed in the required position by the cooperation of the four second bolts 4. Through the above structure, the device can be fixed in the designated position according to the required requirements, which increases the operational stability of the device.
[0028] like Figures 1 to 4 As shown, the sliding rod 12 is fixedly connected to the rotating shaft 5 on its side wall, and the rotating shaft 5 is fixedly connected to the sliding rod 12 on its side wall. During operation, by replacing the rotating shaft 5 with different functional sizes, the device can be customized according to the required components, increasing the device's practicality. Through the above structure, by replacing components of different sizes, the device can operate according to the requirements, increasing the device's practicality.
[0029] like Figures 1 to 4 As shown, the rotating shaft 5, the fixed rod 11, and the sliding rod 12 are made of high-strength steel. During operation, the use of high-strength steel in the device components provides excellent fatigue resistance for the main internal components, reducing the damage rate of the device during daily use and increasing its service life. Through the above structure, the use of high-strength steel in the device components gives the device components excellent fatigue resistance, reduces the damage rate of internal components, and increases the practical life of the device.
[0030] like Figures 1 to 4 As shown, the surfaces of the fixing component 13, base 15, fixing rod 11, sliding rod 12, and rotating shaft 5 are coated with a corrosion-resistant coating. During operation, the corrosion-resistant coating provides good corrosion resistance to the fixing component 13, base 15, fixing rod 11, sliding rod 12, and rotating shaft 5, reducing functional problems caused by corrosion and oxidation of the device components during daily use and increasing the service life of the device. Through the above structure and the use of a corrosion-resistant coating, the device achieves good corrosion resistance, reducing functional problems caused by corrosion and oxidation of the device components during daily use and increasing the service life of the device.
[0031] During operation, the fixing rod 11 is slidably engaged with the inside of the sliding shaft 1, and then the sliding rods 12 are engaged with both sides of the fixing rod 11. The sliding shaft 1 is then installed inside the fixing assembly 13, and the fixing assembly 13 is installed on the top of the base 15. The first bolts 14 are aligned with the first mounting holes 16 on both sides of the fixing assembly 13 and rotated to install, thus fixing the fixing assembly 13 and the base 15. The sliding rods 12 protect the sliding shaft 1, increasing its service life. The engagement method allows for quick replacement of internal components, reducing replacement time. After installing the sliding shaft 1 on the top of the second stabilizing block 2, the fixing assembly 13 is slid downwards, moving the second stabilizing block 2 into the fixing assembly 13. The fixing rod 11 is then slid into the sliding shaft 1, and the first bolts 14 on both sides are rotated to the sides of the fixing assembly 13, fixing the fixing assembly 13 and the base 15. The top of the second stabilizing block 2 and the top of the inside of the fixing assembly 13 secure the sliding shaft 1 to the second stabilizing block. 2. Inside, the protective shell 31 is slidably installed into the sliding groove 3. The protective shell 31, together with the sliding rod 12, protects the sliding shaft 1, reducing the corrosion and oxidation of the sliding shaft 1 caused by the external environment, and increasing the service life of the device. The base 15 is placed in the required position, and then the second bolt 4 is rotated and fixed to the ground to fix the device. The base 15 is firmly fixed in the required position by the cooperation of the four second bolts 4. By replacing the rotating shaft 5 with different functional sizes, the device can be replaced according to the required requirements, increasing the practicality of the device. The device components are made of high-strength steel, which provides good fatigue resistance to the main internal components, reducing the damage rate of the device during daily use and increasing the service life of the device. The corrosion-resistant coating provides good corrosion resistance to the fixed component 13, base 15, fixed rod 11, sliding rod 12, and rotating shaft 5, reducing functional problems caused by corrosion and oxidation of the device components during daily use and increasing the service life of the device.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An anti-corrosion and fatigue-resistant composite coating roller shaft sleeve integrated structure, comprising a sliding shaft (1); characterized in that: The sliding shaft (1) is internally connected to a fixing rod (11); the side wall of the fixing rod (11) is connected to a sliding rod (12); a fixing component (13) is installed on the outer wall of the sliding shaft (1); a base (15) is installed at the bottom of the fixing component (13); the fixing component (13) has first mounting holes (16) on both sides and is rotatably connected to first bolts (14); the first bolts (14) penetrate the base (15).
2. The anti-corrosion and fatigue-resistant composite coating roller shaft sleeve integrated structure according to claim 1, characterized in that: The base (15) is fixed to the top of the second stabilizing block (2); the fixing component (13) has an installation groove at the bottom and is slidably connected to the second stabilizing block (2).
3. The anti-corrosion and fatigue-resistant composite coating roller shaft sleeve integrated structure according to claim 1, characterized in that: The side wall of the fixing component (13) is provided with a sliding groove (3); the sliding groove (3) is slidably connected to the protective shell (31).
4. The corrosion-resistant and fatigue-resistant composite coated roller shaft sleeve integrated structure according to claim 1, characterized in that: Two second mounting holes (41) are provided on each side of the base (15); the second mounting holes (41) are rotatably connected to the second bolts (4).
5. The integrated structure of a corrosion-resistant and fatigue-resistant composite coated roller shaft and bushing according to claim 1, characterized in that: The sliding rod (12) is fixed to the side wall of the rotating shaft (5); the rotating shaft (5) is fixed to the side wall of the sliding rod (12).
6. The corrosion-resistant and fatigue-resistant composite coated roller shaft sleeve integrated structure according to claim 5, characterized in that: The rotating shaft (5), the fixed rod (11), and the sliding rod (12) are made of high-strength steel.
7. The corrosion-resistant and fatigue-resistant composite coated roller shaft sleeve integrated structure according to claim 5, characterized in that: The surfaces of the fixing component (13), base (15), fixing rod (11), sliding rod (12), and rotating shaft (5) are coated with a corrosion-resistant coating.