Detection equipment for removing water-insoluble substances in quaternary water-salt system
By combining a hydrocyclone and a separation mechanism, solid-liquid separation is achieved, solving the problems of pipe blockage and equipment damage caused by water-insoluble substances, and ensuring the stability and product quality of sodium nitrate production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TURPAN BRANCH OF SINKIANG NITRATE MINERALS
- Filing Date
- 2025-04-09
- Publication Date
- 2026-04-14
AI Technical Summary
In the production of sodium nitrate, the presence of water-insoluble matter can lead to problems such as pipe blockage, abnormal equipment operation, or motor burnout, affecting production continuity and product quality.
This equipment combines hydrocyclones, pipelines, multi-bag filters, sedimentation tanks, filter boxes, and separation mechanisms. It achieves solid-liquid separation by driving the sleeve rod and transmission column with an electric telescopic rod, capturing floating matter and particles, and removing water-insoluble matter.
It effectively removes water-insoluble substances, prevents pipe blockage and equipment damage, ensures production continuity and product quality, and avoids abnormal equipment operation.
Smart Images

Figure CN224122276U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sodium nitrate extraction and storage technology, specifically to a detection device for removing water-insoluble substances in a quaternary aqueous salt system. Background Technology
[0002] Sodium nitrate, also known as sodium saltpeter, salt saltpeter, granulated saltpeter, or blue powder, is produced by crushing sodium saltpeter ore to a certain particle size and then leaching it with fresh water to obtain a sodium nitrate brine of a certain concentration.
[0003] During the production process, these water-insoluble substances severely affect the normal operation of production, resulting in low product purity, dark color, and impacting product quality. They also cause the evaporation system to easily foam, as these water-insoluble substances combine with air and brine to form relatively stable three-phase foam, affecting system yield and causing pipe blockages. If not dealt with in time, this can easily lead to serious situations such as discontinuous production or shutdown. Because these water-insoluble substances contain sticky substances such as clay, these substances are adsorbed on the flow surfaces of pipes and equipment, causing problems such as pipe blockage, abnormal equipment operation, or motor burnout.
[0004] Therefore, it is necessary to design and modify the production equipment to effectively prevent water-insoluble substances, such as clay, from adsorbing onto the flow surfaces of pipes and equipment, causing problems such as pipe blockage, abnormal equipment operation, or motor burnout. Utility Model Content
[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a detection device for removing water-insoluble matter in a quaternary water-salt system. This device has the advantage of good filtration and solves the problem that water-insoluble matter contains sticky substances such as clay, which are adsorbed on the flow surfaces of pipes and equipment, causing pipe blockage, abnormal equipment operation, or motor burnout.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a detection device for removing water-insoluble substances in a quaternary aqueous salt system, comprising;
[0007] Hydrocyclone;
[0008] A pipe is connected to the right side of the hydrocyclone, and a pump is installed at the end of the pipe away from the hydrocyclone. The top of the pump is connected to a multi-bag filter through a pipe. The bottom of the front end of the multi-bag filter is connected to a sedimentation tank through a pipe. Filter boxes are fixedly connected to the left and right sides of the sedimentation tank. Separation mechanisms are fixedly connected to the front and back ends of the inner wall of the filter boxes.
[0009] The separation mechanism includes an electric telescopic rod, a sleeve rod, a transmission column, a movable rod, a vertical rod, a sliding plate, a support, a connecting plate, and a filter plate. An electric telescopic rod is fixedly connected to both the front and back ends of the inner wall of the filter box. A sleeve rod is fixedly fitted to the output end of the electric telescopic rod. A transmission column is fixedly connected to the bottom left side of the sleeve rod. A movable rod is movably connected to both the front and back ends of the left side of the inner wall of the filter box via a rotating shaft. The left side of the transmission column is slidably connected to the right side of the movable rod. A vertical rod is fixedly connected to both the front and back ends of the bottom of the inner wall of the filter box. A sliding plate is slidably fitted onto the surface of the vertical rod. A support is fixedly connected to the left side of the top of the sliding plate. The end of the movable rod away from the rotating shaft is movably fitted onto the surface of the support. A connecting plate is fixedly connected to the top of the sliding plate. The end of the connecting plate away from the sliding plate extends through the interior of the sedimentation tank and is fixedly connected to the filter plate.
[0010] As a preferred embodiment of this invention, the surface of the movable rod is provided with a sliding groove, which is used in conjunction with the transmission column and the support.
[0011] As a preferred embodiment of this invention, a spring is sleeved on the surface of the vertical rod, and the top and bottom of the spring are fixedly connected to the surface of the vertical rod and the top of the slide plate, respectively.
[0012] As a preferred embodiment of this utility model, a support base is fixedly connected to the front end and the back end of the right side of the inner wall of the filter box, and the left side of the support base is sleeved on the surface of the electric telescopic rod.
[0013] As a preferred embodiment of this invention, the multi-bag filter is fixedly connected to support feet on both the left and right sides of its bottom, and the support feet are used in conjunction with the multi-bag filter.
[0014] As a preferred embodiment of this utility model, the filter plate is made of stainless steel, and the filter plate is used in conjunction with the connecting plate.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] 1. This utility model, through the setting of the separation mechanism, enables the electric telescopic rod to work and push the sleeve rod to move. The movement of the sleeve rod drives the transmission column to move accordingly. The movement of the transmission column forces the movable rod to rotate around the pivot. The rotation of the movable rod keeps it horizontal and pulls the support and the slide plate upward. The upward movement of the slide plate drives the connecting plate and the filter plate to move accordingly. The upward movement of the filter plate pulls the solid particles from the bottom of the sedimentation tank, thereby achieving the function of solid-liquid separation. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This utility model Figure 13D view of a multi-bag filter structure;
[0019] Figure 3 This utility model Figure 1 3D view of the middle filter box structure;
[0020] Figure 4 This utility model Figure 3 Exploded view of the structure of the electric telescopic pole, sleeve, and transmission column.
[0021] In the diagram: 1. Hydrocyclone; 2. Pipeline; 3. Pump; 4. Multi-bag filter; 5. Sedimentation tank; 6. Filter box; 7. Separation mechanism; 71. Electric telescopic rod; 72. Sleeve rod; 73. Transmission column; 74. Movable rod; 75. Vertical rod; 76. Slide plate; 77. Support; 78. Connecting plate; 79. Filter plate; 8. Slide groove; 9. Spring; 10. Support base; 11. Support foot. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] like Figures 1 to 4 As shown, the present invention provides a detection device for the removal of water-insoluble substances in a quaternary aqueous salt system, comprising:
[0024] Hydrocyclone 1;
[0025] A pipe 2 is connected to the right side of the hydrocyclone 1. A pump 3 is installed at the end of the pipe 2 away from the hydrocyclone 1. The top of the pump 3 is connected to a multi-bag filter 4 through the pipe 2. The bottom of the front end of the multi-bag filter 4 is connected to a sedimentation tank 5 through the pipe 2. Filter boxes 6 are fixedly connected to the left and right sides of the sedimentation tank 5. Separation mechanisms 7 are fixedly connected to the front and back ends of the inner wall of the filter box 6.
[0026] The separation mechanism 7 includes an electric telescopic rod 71, a sleeve rod 72, a transmission column 73, a movable rod 74, a vertical rod 75, a sliding plate 76, a support 77, a connecting plate 78, and a filter plate 79. The electric telescopic rod 71 is fixedly connected to the front and back ends of the inner wall of the filter box 6. The output end of the electric telescopic rod 71 is fixedly sleeved with the sleeve rod 72. The bottom left side of the sleeve rod 72 is fixedly connected with the transmission column 73. The front and back ends of the left side of the inner wall of the filter box 6 are movably connected to the movable rod 74 through a rotating shaft. The left side of the transmission column 73 is slidably connected to the right side of the movable rod 74. The front and back ends of the bottom of the inner wall of the filter box 6 are fixedly connected with the vertical rod 75. The sliding plate 76 is slidably sleeved on the surface of the vertical rod 75. The left side of the top of the sliding plate 76 is fixedly connected with the support 77. The end of the transmission column 73 away from the rotating shaft is movably sleeved on the surface of the support 77. The top of the sliding plate 76 is fixedly connected with the connecting plate 78. The end of the connecting plate 78 away from the sliding plate 76 extends into the interior of the sedimentation tank 5 and is fixedly connected with the filter plate 79.
[0027] refer to Figure 3 The surface of the movable rod 74 is provided with a sliding groove 8, which is used in conjunction with the transmission column 73 and the support 77 respectively.
[0028] As a technical optimization of this utility model, the sliding groove 8 enables the transmission column 73 and the support 77 to move inside the sliding groove 8, while also serving as a limit, preventing the transmission column 73 from detaching during movement.
[0029] refer to Figure 3 A spring 9 is sleeved on the surface of the vertical rod 75, and the top and bottom of the spring 9 are fixedly connected to the surface of the vertical rod 75 and the top of the slide plate 76, respectively.
[0030] As a technical optimization of this utility model, the spring 9 can assist the slide plate 76 in working and also play a role in reset and buffering, thus preventing the slide plate 76 from failing to reset after moving, which would cause the machine to stop working continuously.
[0031] refer to Figure 3 The front and back ends of the filter box 6 are fixedly connected to the right side of the filter box 6, and the left side of the support 10 is sleeved on the surface of the electric telescopic rod 71.
[0032] As a technical optimization of this utility model, the support base 10 can assist the electric telescopic rod 71 in its work and also play a supporting and fixing role, thus preventing the electric telescopic rod 71 from shaking due to excessive load during operation.
[0033] refer to Figure 1 The multi-bag filter 4 has support feet 11 fixedly connected to the left and right sides of its bottom, and the support feet 11 are used in conjunction with the multi-bag filter 4.
[0034] As a technical optimization of this utility model, the support feet 11 can assist the multi-bag filter 4 in its operation and also provide support and fixation, thus preventing mechanical vibration of the multi-bag filter 4 during operation.
[0035] refer to Figure 1 The filter plate 79 is made of stainless steel and is used in conjunction with the connecting plate 78.
[0036] As a technical optimization of this utility model, the filter plate 79 can improve the corrosion resistance and prevent the filter plate 79 from rusting and corroding in the liquid.
[0037] The working principle and usage process of this utility model are as follows: During use, the hydrocyclone 1 classifies and separates solid particles in the fluid, which then enters the interior of the pipe 2. The pipe 2 guides the fluid into the pump 3, which then delivers it to the interior of the multi-bag filter 4. The multi-bag filter 4 filters the solid particles in the fluid and then passes them through the pipe 2 into the interior of the sedimentation tank 5. Flocculants can be added to the sedimentation tank 5 to help reduce or eliminate the sedimentation and aggregation stability of dispersed particulate solutes, colloids, or suspended particles in the water, causing the dispersed particles to agglomerate and flocculate into aggregates or flocculent precipitates, thus removing these substances. Then, the electric telescopic rod 71 is activated. When the electric telescopic rod 71 is in operation, it pushes the sleeve rod 72 forward. The forward movement of the sleeve rod 72 drives the transmission column 73 to follow. The transmission column 73, in conjunction with the sliding groove 8, forces the movable rod 74 to rotate around the pivot. The movable rod 74 rotates horizontally and pulls the support 77 upward. The upward movement of the support 77 drives the sliding plate 76 to move along the surface of the vertical rod 75 and compresses the spring 9. The upward movement of the sliding plate 76 drives the connecting plate 78 and the filter plate 79 to move upward. The filter plate 79 floats from the bottom of the sedimentation tank 5 to capture floating objects and particles, achieving the function of solid-fluid separation and the detection and separation of insoluble matter.
[0038] In summary, the detection equipment for removing water-insoluble matter in this quaternary water-salt system, through the coordinated use of hydrocyclone 1, pipeline 2, pump 3, multi-bag filter 4, sedimentation tank 5, filter box 6, separation mechanism 7, electric telescopic rod 71, sleeve rod 72, transmission column 73, movable rod 74, vertical rod 75, sliding plate 76, support 77, connecting plate 78, and filter plate 79, solves the problem that existing water-insoluble matter contains sticky substances such as clay, which are adsorbed on the flow surfaces of pipelines and equipment, causing pipeline blockage, abnormal equipment operation, or motor burnout.
[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A detection device for removing water-insoluble substances in a quaternary aqueous salt system, characterized in that, include: Hydrocyclone (1); The right side of the hydrocyclone (1) is connected to a pipe (2), and a pump (3) is installed at the end of the pipe (2) away from the hydrocyclone (1). The top of the pump (3) is connected to a multi-bag filter (4) through the pipe (2). The bottom of the front end of the multi-bag filter (4) is connected to a sedimentation tank (5) through the pipe (2). Filter boxes (6) are fixedly connected to the left and right sides of the sedimentation tank (5). Separation mechanisms (7) are fixedly connected to the front and back ends of the inner wall of the filter box (6). The separation mechanism (7) includes an electric telescopic rod (71), a sleeve rod (72), a transmission column (73), a movable rod (74), a vertical rod (75), a sliding plate (76), a support (77), a connecting plate (78), and a filter plate (79). The front and back ends of the inner wall of the filter box (6) are fixedly connected to the electric telescopic rod (71). The output end of the electric telescopic rod (71) is fixedly sleeved with the sleeve rod (72). The bottom left side of the sleeve rod (72) is fixedly connected to the transmission column (73). The front and back ends of the left side of the inner wall of the filter box (6) are movably connected to the movable rod (74) via a rotating shaft. The left side of the transmission column (73) is slidably connected to the right side of the movable rod (74). The front end and back end of the bottom of the filter box (6) are fixedly connected to the vertical rod (75). The surface of the vertical rod (75) is slidably fitted with a sliding plate (76). The left side of the top of the sliding plate (76) is fixedly connected to a support (77). The end of the transmission column (73) away from the rotating shaft is movably fitted to the surface of the support (77). The top of the sliding plate (76) is fixedly connected to a connecting plate (78). The end of the connecting plate (78) away from the sliding plate (76) extends through the interior of the sedimentation tank (5) and is fixedly connected to a filter plate (79).
2. The detection device for removing water-insoluble substances in a quaternary aqueous salt system according to claim 1, characterized in that: The surface of the movable rod (74) is provided with a sliding groove (8), which is used in conjunction with the transmission column (73) and the support (77).
3. The detection device for removing water-insoluble substances in a quaternary aqueous salt system according to claim 1, characterized in that: A spring (9) is fitted onto the surface of the vertical rod (75), and the top and bottom of the spring (9) are fixedly connected to the surface of the vertical rod (75) and the top of the slide plate (76), respectively.
4. The detection device for removing water-insoluble substances in a quaternary aqueous salt system according to claim 1, characterized in that: The front and back ends of the filter box (6) are fixedly connected to the right side of the filter box (6), and the left side of the support (10) is sleeved on the surface of the electric telescopic rod (71).
5. The detection device for removing water-insoluble substances in a quaternary aqueous salt system according to claim 1, characterized in that: The multi-bag filter (4) has support feet (11) fixedly connected to the left and right sides of its bottom, and the support feet (11) are used in conjunction with the multi-bag filter (4).
6. The detection device for removing water-insoluble substances in a quaternary aqueous salt system according to claim 1, characterized in that: The filter plate (79) is made of stainless steel and is used in conjunction with the connecting plate (78).