Test wire harness for charging and discharging test of battery pack in energy storage industry

Abstract

The utility model discloses a test wire harness for charging and discharging tests of a battery pack in the energy storage industry, which relates to the technical field of test wire harnesses, and comprises a butt joint plate and a wire harness collator, and a handle is fixed on the outer wall of the top of the butt joint plate through a bolt. A low-voltage connector female end, two linings and a high-voltage connector are sequentially fixed to the side wall of the butt joint plate through bolts, and a low-voltage connector male end, a first high-voltage connector male end and a second high-voltage connector male end are sequentially arranged on one side of the butt joint plate. According to the utility model, the high-voltage connector and the low-voltage connector are integrated on the butt-joint plate, so that the rapid remodeling effect can be realized in the test process, the connection between different battery packs and test equipment can be better adapted, and the test efficiency can be improved; by means of the wire harness collator, the multiple wire harnesses can be effectively and orderly collated, and the situation that the multiple wire harnesses are wound and interfered with one another is effectively avoided.

Description

Technical Field

[0001] This utility model relates to the field of test harness technology, and in particular to a test harness for battery pack charge and discharge testing in the energy storage industry. Background Technology

[0002] In the energy storage industry, battery pack charge-discharge testing is a crucial step, helping to evaluate battery performance, safety, and reliability. Currently, test harnesses are required for battery pack charge-discharge testing.

[0003] The existing test harness has a fixed interface on one end and a fixed connector on the other end, which makes it impossible for the connector to be compatible with different types of battery packs, and the interface is also incompatible with different types of test equipment. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a test harness for battery pack charge and discharge testing in the energy storage industry.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A test harness for battery pack charge and discharge testing in the energy storage industry includes a mating plate and a harness organizer. The top outer wall of the mating plate is fixed with a handle by bolts, and the side wall of the mating plate is sequentially fixed with a low-voltage connector female end, two bushings and a high-voltage connector by bolts.

[0007] The docking plate is provided with a low-voltage connector male terminal, a first high-voltage connector male terminal and a second high-voltage connector male terminal in sequence on one side. The low-voltage connector male terminal is electrically connected to the low-voltage connector female terminal through a low-voltage wire harness. The first high-voltage connector male terminal and the second high-voltage connector male terminal are both electrically connected to the high-voltage connector through a high-voltage wire harness. A pressing rod is rotatably connected to the second high-voltage connector male terminal through a rotating pin.

[0008] Preferably, the wire harness organizer includes a wire rack, a mounting bracket fixedly connected to the side wall of the wire rack, a bidirectional screw rotatably mounted in the mounting bracket, two centering rods symmetrically screwed to the two opposite threaded ends of the bidirectional screw, a guide bracket fixedly connected to the side wall of the wire rack, and three wire pressing assemblies disposed between the two centering rods.

[0009] Preferably, each of the three pressure wire assemblies includes an upper pressure wire block and a lower pressure wire block symmetrically welded to the outer wall of opposite sides of the two centering rods.

[0010] Preferably, the upper pressure block and the lower pressure block each have a C-shaped slot on one side, and the two C-shaped slots are symmetrically distributed.

[0011] Preferably, a rotating cap is fixedly connected to the outer wall of the top end of the bidirectional screw, and guide holes are provided on both centering rods, and both guide holes are slidably connected to the guide frame.

[0012] Preferably, the cable management rack has three cable holes, and two high-voltage cable bundles and one low-voltage cable bundle pass through the three cable holes respectively.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. This utility model integrates the high-voltage connector and the low-voltage connector onto the mating plate, enabling rapid changeover during testing. This facilitates better adaptation to different battery packs and connections between testing equipment, thereby improving testing efficiency.

[0015] 2. This utility model uses a wire harness organizer to effectively and orderly organize multiple wire harnesses, effectively avoiding the situation where multiple wire harnesses become tangled and interfere with each other. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a three-dimensional enlarged structural diagram of the connecting plate in this utility model;

[0018] Figure 3 This is a three-dimensional enlarged structural diagram of the wire harness organizer in this utility model;

[0019] Figure 4 This is a three-dimensional enlarged structural diagram of the third connector in this utility model.

[0020] In the diagram: 1. Connecting plate; 2. Handle; 3. Low-voltage connector female terminal; 4. Bushing; 5. High-voltage connector; 6. Low-voltage connector male terminal; 7. First high-voltage connector male terminal; 8. Second high-voltage connector male terminal; 9. Cable management rack; 10. Mounting bracket; 11. Bidirectional screw; 12. Centering rod; 13. Upper cable clamp block; 14. Lower cable clamp block; 15. Guide frame; 16. Rotary cap; 17. Pressing rod; 18. High-voltage cable harness; 19. Low-voltage cable harness. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Example 1, referring to Figure 1-2 and Figure 4A test harness for battery pack charge and discharge testing in the energy storage industry includes a mating plate 1 and a harness organizer. The top outer wall of the mating plate 1 is fixed with a handle 2 by bolts. The side wall of the mating plate 1 is fixed with a low-voltage connector female end 3, two bushings 4 and a high-voltage connector 5 by bolts in sequence. The two bushings 4 are used to mate with the positioning pin to improve the mating accuracy. A low-voltage connector male end 6, a first high-voltage connector male end 7 and a second high-voltage connector male end 8 are arranged in sequence on one side of the mating plate 1. The low-voltage connector male end 6 is electrically connected to the low-voltage connector female end through a low-voltage harness 19. The first high-voltage connector male end 7 and the second high-voltage connector male end 8 are both electrically connected to the high-voltage connector 5 through a high-voltage harness 18. A pressing rod 17 is rotatably connected to the second high-voltage connector male end 8 by a rotating pin.

[0023] In this embodiment, by integrating the high-voltage connector and the low-voltage connector onto the docking plate 1, a rapid changeover effect can be achieved during the testing process, which facilitates better adaptation to different battery packs and connections between testing equipment, and helps to improve testing efficiency.

[0024] Example 2, refer to Figure 1 and Figure 3 This embodiment is an optimization based on embodiment 1. Specifically, it is a test harness for battery pack charge and discharge testing in the energy storage industry, and also includes a harness organizer.

[0025] Specifically, the wire harness organizer includes a wire rack 9, a mounting bracket 10 fixedly connected to the side wall of the wire rack 9, a bidirectional screw 11 rotatably mounted in the mounting bracket 10, two centering rods 12 symmetrically screwed to the two opposite thread ends of the bidirectional screw 11, a guide bracket 15 fixedly connected to the side wall of the wire rack 9, and three wire pressing assemblies disposed between the two centering rods 12.

[0026] Furthermore, each of the three wire pressing assemblies includes an upper wire pressing block 13 and a lower wire pressing block 14 symmetrically welded to the outer wall of opposite sides of the two centering rods 12. Both the upper wire pressing block 13 and the lower wire pressing block 14 have C-shaped slots on opposite sides, and the two C-shaped slots are symmetrically distributed. The cable management frame 9 has three wire holes, through which two high-voltage wire harnesses 18 and one low-voltage wire harness 19 pass respectively.

[0027] Furthermore, a rotating cap 16 is fixedly connected to the top outer wall of the three-way double screw 11, and guide holes are provided on both centering rods 12, and both guide holes are slidably connected to the guide frame 15.

[0028] In this embodiment, the bidirectional screw 11 is rotated by the rotating cap 16. Then, under the guidance of the guide frame 15, the two centering rods 12, which are threadedly connected to the bidirectional screw 11, will drive the three upper pressure wire blocks 13 and the three lower pressure wire blocks 14 to center and move closer together. This will press and fix the two high-voltage wire harnesses 18 and one low-voltage wire harness 19 that pass through the three wire holes. This will effectively and orderly organize the multiple wire harnesses and effectively avoid the situation of mutual entanglement and interference between the multiple wire harnesses.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A test harness for battery pack charge / discharge testing in the energy storage industry, comprising a mating plate (1) and a harness organizer, characterized in that, The top outer wall of the docking plate (1) is fixed with a handle (2) by bolts, and the side wall of the docking plate (1) is fixed with a low-voltage connector female end (3), two bushings (4) and a high-voltage connector (5) in sequence by bolts. The docking plate (1) is provided with a low-voltage connector male terminal (6), a first high-voltage connector male terminal (7), and a second high-voltage connector male terminal (8) in sequence on one side. The low-voltage connector male terminal (6) is electrically connected to the low-voltage connector female terminal through a low-voltage wire harness (19). The first high-voltage connector male terminal (7) and the second high-voltage connector male terminal (8) are both electrically connected to the high-voltage connector (5) through a high-voltage wire harness (18). A pressing rod (17) is rotatably connected to the second high-voltage connector male terminal (8) through a rotating pin.

2. The test harness for battery pack charge and discharge testing in the energy storage industry according to claim 1, characterized in that, The wire harness organizer includes a wire rack (9), a mounting bracket (10) fixedly connected to the side wall of the wire rack (9), a bidirectional screw (11) rotatably installed in the mounting bracket (10), two centering rods (12) symmetrically screwed to the two opposite thread ends of the bidirectional screw (11), a guide bracket (15) fixedly connected to the side wall of the wire rack (9), and three wire pressing assemblies disposed between the two centering rods (12).

3. A test harness for battery pack charge / discharge testing in the energy storage industry according to claim 2, characterized in that, Each of the three pressure wire assemblies includes an upper pressure wire block (13) and a lower pressure wire block (14) symmetrically welded to the outer wall of opposite sides of the two centering rods (12).

4. A test harness for battery pack charge / discharge testing in the energy storage industry according to claim 3, characterized in that, The upper pressure block (13) and the lower pressure block (14) each have a C-shaped slot on one side, and the two C-shaped slots are symmetrically distributed.

5. A test harness for battery pack charge / discharge testing in the energy storage industry according to claim 2, characterized in that, The top outer wall of the bidirectional screw (11) is fixedly connected with a rotating cap (16), and guide holes are provided on both centering rods (12), and both guide holes are slidably connected to the guide frame (15).

6. A test harness for battery pack charge and discharge testing in the energy storage industry according to claim 2, characterized in that, The cable management rack (9) has three cable holes, and two high-voltage cable bundles (18) and one low-voltage cable bundle (19) pass through the three cable holes respectively.

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