Photovoltaic module installation tool

By designing photovoltaic module installation tools made of galvanized aluminum-magnesium alloy, and utilizing a combination of force rings and movable rods, the problems of unstable photovoltaic module installation and inconvenient safety belt fastening were solved, thus achieving safe and efficient high-altitude operations.

CN224124066UActive Publication Date: 2026-04-14Beijing Huadian Wanfang Certification Co., Ltd. +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Traditional photovoltaic module installation suffers from unstable fixing and inconvenient safety belt fastening, resulting in high safety risks and low installation efficiency for working at heights.

Method used

Design a photovoltaic module installation tool, including a vertical pole, a load-bearing bracket, and a movable pole, made of galvanized aluminum-magnesium alloy. The pole is suspended from the photovoltaic bracket beam by a load-bearing ring, and the movable pole is adjustable in position. The support pole is fixed by a buckle, and a footboard and safety ring are provided for safety protection, achieving double safety protection.

Benefits of technology

It provides a safe working platform, reduces the safety risks of working at heights, and significantly improves installation efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224124066U_ABST
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Abstract

The utility model provides a photovoltaic module installation tool, which comprises a vertical rod, a stress support and a movable rod, a stress ring is fixed at the top of the vertical rod, two safety supports are fixed at the upper part of the left side of the vertical rod, and a safety ring is fixed at the end part of each safety support; a stress support is fixed to the lower portion of the right side of the vertical rod, the movable rod is rotationally connected with the vertical rod, and a buckle is arranged at the end of the movable rod. And at least two fixing blocks are arranged on the stress bracket. Two or more sets of the device are used in a combined mode, the upper stress rings are hung and fixed to a photovoltaic support cross beam, pedals are placed at the fixing blocks of the two device stress supports for connection, an installation person operates on the pedals, and the upper safety ring and the lower safety ring can be connected with safety ropes so that the installation person can tie and hang a double-groove safety belt for use. A safe operation platform is provided for high-altitude photovoltaic module installation personnel, so that high-altitude photovoltaic module installation is safer, and the installation operation efficiency is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic module installation equipment technology, and in particular to a photovoltaic module installation tool. Background Technology

[0002] Traditional photovoltaic module installation often uses mobile scaffolding, which suffers from problems such as unstable fixing and inconvenient safety belt fastening, resulting in high safety risks and low installation efficiency for working at heights. Existing tools lack a dedicated structural design for photovoltaic brackets, making it difficult to meet the needs for rapid and safe installation. Utility Model Content

[0003] The purpose of this utility model is to provide a photovoltaic module installation tool that solves the problems of high safety risks and low installation efficiency in existing photovoltaic module installations at heights.

[0004] According to the purpose of this utility model, this utility model provides a photovoltaic module installation tool, including a vertical pole, a force-bearing bracket, and a movable pole, characterized in that: a force-bearing ring is fixed to the top of the vertical pole; two safety brackets are fixed to the upper left side of the vertical pole, and a safety ring is fixed to the end of each safety bracket; a force-bearing bracket is fixed to the lower right side of the vertical pole; the movable pole is rotatably connected to the vertical pole, and a buckle is provided at the end of the movable pole; and at least two fixing blocks are provided on the force-bearing bracket.

[0005] Furthermore, the vertical rod, the safety bracket, the load-bearing bracket, and the movable rod are made of galvanized aluminum-magnesium channel steel, and the load-bearing ring, the safety ring, and the fixing block are made of galvanized aluminum-magnesium round steel.

[0006] Furthermore, the force-bearing ring is fitted onto the end of the crossbeam at the top of the photovoltaic support, and the inner diameter of the force-bearing ring is larger than the cross-sectional size of the photovoltaic support crossbeam.

[0007] Furthermore, the movable rod is connected to the vertical rod by bolts, and the movable rod is provided with multiple bolt holes.

[0008] Furthermore, the buckle is fixedly connected to the end of the movable rod.

[0009] Furthermore, the buckle is rotatably connected to the movable rod.

[0010] Furthermore, the fixing block is used to connect the pedal, and the two sides of the pedal are positioned by being locked in place by the fixing block.

[0011] Furthermore, the force-bearing support is provided with three fixing blocks.

[0012] Furthermore, the force-bearing support is arranged perpendicularly to the vertical rod.

[0013] Furthermore, the buckle has a C-shaped or U-shaped structure.

[0014] This utility model's technical solution can be used in combination with two or more sets. The upper force-bearing rings are suspended and fixed to the photovoltaic support beams. A footboard is placed at the fixing block of each of the two force-bearing supports for connection, allowing installers to work on the footboards. Safety ropes can be connected to both the upper and lower safety rings for installers to wear double-groove safety harnesses. This provides a safe working platform for personnel installing photovoltaic modules at heights, making the installation safer and significantly increasing installation efficiency. Attached Figure Description

[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0017] Figure 2 This is a top view of the movable rod in an embodiment of the present invention;

[0018] Figure 3 This is a schematic diagram of the structure when the present utility model is used in an embodiment;

[0019] In the diagram: 1-vertical rod, 2-force-bearing ring, 3-safety bracket, 4-safety ring, 5-movable rod, 6-bolt, 7-clasp, 8-force-bearing bracket, 9-fixing block, 10-crossbeam, 11-support rod. Detailed Implementation

[0020] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0021] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Example 1

[0024] like Figures 1-3 As shown, a photovoltaic module installation tool includes a vertical pole 1, a force-bearing bracket 8, and a movable pole 5. A force-bearing ring 2 is fixed to the top of the vertical pole 1, and two safety brackets 3 are fixed to the upper left side of the vertical pole 1. A safety ring 4 is fixed to the end of the safety bracket 3, and the safety ring 4 is used to attach a safety rope.

[0025] A load-bearing bracket 8 is fixed to the lower right side of the vertical rod 1. The load-bearing bracket 8 is set perpendicular to the vertical rod 1. The movable rod 5 is connected to the vertical rod 1 by bolts 6. A buckle 7 is fixed to the end of the movable rod 5. The buckle 7 has a C-shaped or U-shaped structure and is snapped onto the support rod of the photovoltaic module to connect the movable rod 5 with the support rod that fixes the photovoltaic module.

[0026] The force-bearing bracket 8 is provided with three fixing blocks 9, which are used for connecting the pedal;

[0027] The vertical rod 1, safety bracket 3, load-bearing bracket 8 and movable rod 5 are made of galvanized aluminum-magnesium channel steel, the load-bearing ring 2, safety ring 4 and fixing block 9 are made of galvanized aluminum-magnesium round steel, and the bolt 6 is made of stainless steel.

[0028] This invention uses a force-bearing ring 2 suspended from the end of the crossbeam 10 at the top of the photovoltaic support. Because the end of the crossbeam supporting the photovoltaic panel has a rod-shaped structure, the inner diameter of the force-bearing ring 2 is larger than the cross-sectional size of the photovoltaic support crossbeam. In use, the force-bearing ring 2 is fitted onto the end of the supporting diagonal rod, connecting the force-bearing ring 2 and the supporting diagonal rod to provide stable support for the vertical rod 1.

[0029] The safety ring 4 and the fixing block 9 are combined to achieve double safety protection; the movable rod 5 can be adjusted to adapt to different component sizes; the combination of multiple tools can significantly improve installation efficiency.

[0030] In use, at least two sets of tools of this device are suspended on the photovoltaic bracket by force ring 2. The movable rod 5 rotates around the bolt 6 to a suitable angle and locks the bolt. The buckle 7 passes around the support rod 11 of the photovoltaic module. Since the movable rod 5 is inclined, after the buckle 7 hooks onto the support rod 11, the vertical rod 1 forms a downward traction force on the movable rod 5 and the buckle 7, so that the buckle 7 firmly hooks onto the support rod 11.

[0031] Then, installation treads are laid between two adjacent devices. The treads are placed on the support frame 8, and the spacing of the fixing blocks 9 matches the standard tread width. The two sides of the treads are positioned by the fixing blocks 9 to prevent the treads from wobbling on the support frame 8. In this embodiment, three treads are placed on the support frame 8, one of which is located between the vertical rod and the nearest fixing block, and the other two treads are located between the other two fixing blocks. Workers can work on the treads. When working, the workers are secured to the safety ring 4 with double-hook safety ropes to complete the high-altitude installation work.

[0032] The movable rod 5 has multiple bolt holes along the height direction of 1. Therefore, the movable rod 5 can be connected to the vertical rod 1 through different bolt holes by bolts. In this way, the position of the movable rod 5 and the buckle 7 can be adjusted to match the position of the support rod in the environment.

[0033] The buckle 7 is located at the end of the movable rod 5. It can be fixedly connected, such as by welding. The buckle 7 can also be rotatably connected to the movable rod 5 by bolts or rivets. The buckle is designed as a rotatable structure, which makes it easier to make a buckle connection with the support rod of the photovoltaic module.

[0034] This utility model device can be used in combination with two or more sets. The upper force-bearing rings are suspended and fixed to the crossbeams of the photovoltaic support frame. A footboard is placed at the fixing block of the force-bearing frame of each device for connection, allowing installers to work on the footboard. Safety ropes can be connected to both the upper and lower safety rings for installers to wear double-groove safety harnesses. This provides a safe working platform for personnel installing photovoltaic modules at heights, making the installation safer and significantly increasing installation efficiency.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A photovoltaic module installation tool, characterized in that, The device includes a vertical rod, a load-bearing bracket, and a movable rod, characterized in that: a load-bearing ring is fixed to the top of the vertical rod; two safety brackets are fixed to the upper left side of the vertical rod, and a safety ring is fixed to the end of each safety bracket; a load-bearing bracket is fixed to the lower right side of the vertical rod; the movable rod is rotatably connected to the vertical rod, and a buckle is provided at the end of the movable rod; and at least two fixing blocks are provided on the load-bearing bracket.

2. The photovoltaic module installation tool according to claim 1, characterized in that: The vertical rod, the safety bracket, the load-bearing bracket, and the movable rod are made of galvanized aluminum-magnesium channel steel, while the load-bearing ring, the safety ring, and the fixing block are made of galvanized aluminum-magnesium round steel.

3. The photovoltaic module installation tool according to claim 1, characterized in that: The force-bearing ring is fitted onto the end of the crossbeam at the top of the photovoltaic support, and the inner diameter of the force-bearing ring is larger than the cross-sectional size of the photovoltaic support crossbeam.

4. The photovoltaic module installation tool according to claim 1, characterized in that: The movable rod is connected to the vertical rod by bolts, and the movable rod has multiple bolt holes.

5. The photovoltaic module installation tool according to claim 1, characterized in that: The buckle is fixedly connected to the end of the movable rod.

6. The photovoltaic module installation tool according to claim 1, characterized in that: The buckle is rotatably connected to the movable rod.

7. The photovoltaic module installation tool according to claim 1, characterized in that: The fixing block is used to connect the pedal, and the two sides of the pedal are positioned by being locked in place by the fixing block.

8. The photovoltaic module installation tool according to claim 7, characterized in that: The force-bearing support is provided with three fixing blocks.

9. The photovoltaic module installation tool according to claim 7, characterized in that: The load-bearing support is set perpendicular to the vertical rod.

10. The photovoltaic module installation tool according to claim 1, characterized in that: The buckle has a C-shaped or U-shaped structure.