Internal disinfection and sterilization device for beer raw material making boiler
By installing stirring and cleaning components in the beer raw material production boiler, the problem of uneven stirring in traditional high-temperature sterilization is solved, achieving uniform heating and efficient sterilization of beer raw materials, thus improving sterilization effect and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGYANG LONGDONG WHOLE WHEAT BEER CO LTD
- Filing Date
- 2025-04-28
- Publication Date
- 2026-04-17
AI Technical Summary
Traditional high-temperature sterilization methods can lead to uneven mixing of beer ingredients, resulting in localized overheating, which reduces the sterilization effect and efficiency and affects the product's taste.
The stirring assembly uses a motor-driven rotating bracket to drive the gears and stirring blades to revolve and rotate. Combined with the cleaning assembly, it scrapes off the deposits on the inner wall, ensuring that the raw materials are heated evenly and sterilized efficiently.
This method achieves uniform heating of beer raw materials, improves the uniformity and efficiency of sterilization, reduces production costs, and enhances product taste.
Smart Images
Figure CN224126313U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of disinfection and sterilization technology, and in particular relates to a disinfection and sterilization device for the inside of a boiler used for brewing beer raw materials. Background Technology
[0002] In the beer brewing process, the quality and hygiene of the raw materials directly affect the quality and safety of the final product. Beer raw materials are easily contaminated by various microorganisms during storage, processing and transportation, such as bacteria, mold and yeast. These microorganisms will multiply in large numbers in a suitable environment, which will not only consume the nutrients in the raw materials, but may also produce harmful substances, causing the beer to deteriorate, lose its taste, and even pose a threat to human health.
[0003] Therefore, beer raw materials need to be sterilized during the production process. Traditional sterilization methods are mostly high-temperature sterilization. However, in traditional high-temperature sterilization, the stirring effect of beer raw materials is not ideal, which makes it impossible for the raw materials to be heated fully and evenly, resulting in local overheating. As a result, not only is the uniformity of sterilization reduced, but the sterilization effect is also greatly reduced, thus affecting the final taste of the product. At the same time, uneven stirring will also greatly reduce the efficiency of sterilization. Therefore, a sterilization device for the inside of the boiler for beer raw material production is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a sterilization and disinfection device for the inside of a beer raw material production boiler. This device utilizes a stirring assembly. Specifically, a motor drives a rotating support via a shaft. As the support rotates, it drives several gears via a first gear. Simultaneously, several stirring blades rotate and revolve around the central axis through the interaction of the gears and the rotating support. This stirring action simultaneously agitates the raw materials, ensuring even heating. This solves the problem of inadequate stirring in traditional high-temperature sterilization methods, which results in insufficient and uneven heating of the raw materials, leading to localized overheating. Such uneven stirring not only reduces the uniformity of sterilization but also significantly diminishes its effectiveness, impacting the final product's taste. Furthermore, uneven stirring also drastically reduces sterilization efficiency.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a sterilization and disinfection device inside a boiler for beer raw material production, including a support part. The support part is used for storage during beer raw material processing and also provides support for the equipment.
[0007] The sterilization section is installed inside the support section. The sterilization section heats the beer raw materials at high temperature to perform high-temperature sterilization treatment.
[0008] During equipment use, beer raw materials are added to the support section, and then the raw materials are sterilized by the sterilization section.
[0009] Furthermore, the support includes a processing component, which serves as the basis for adding and discharging raw materials during processing, and plays a supporting and storage role in the equipment;
[0010] The process involves adding raw materials into the processing components, where the components work together to sterilize and remove the raw materials at high temperatures.
[0011] Furthermore, the processing component includes a boiler body, a discharge pipe welded to the bottom of the boiler body, an electrically controlled valve installed inside the discharge pipe, and a feed pipe connected to the top of the boiler body;
[0012] The raw materials are fed into the boiler body through the feed pipe and then discharged through the discharge pipe after disinfection and sterilization. The discharge of the raw materials is controlled by an electrically controlled valve.
[0013] Furthermore, the sterilization unit includes a drive assembly mounted on top of the boiler body, and the sterilization unit provides power output for stirring the raw materials;
[0014] A heating component is installed outside the boiler body to heat the inside of the boiler body, thereby performing high-temperature sterilization and disinfection on the raw materials.
[0015] A cleaning component, installed inside the boiler body, scrapes off raw materials from the inner wall of the boiler body while simultaneously agitating them, reducing residue and adhesion.
[0016] A stirring assembly is installed at the bottom of a drive assembly. The stirring assembly and the drive assembly work together to thoroughly stir the raw materials, so that the raw materials are heated evenly.
[0017] The mixing and cleaning components work together to mix the raw materials and scrape the inner wall of the boiler body.
[0018] Furthermore, the stirring assembly includes several stirring blades, and each of the several stirring blades has a rotating rod 2 welded to one side of its corresponding side, and each of the several rotating rod 2 has a support rod connected to its top;
[0019] Among them, several support rods are connected to the drive assembly, and the drive assembly drives several rotating rods to rotate and revolve through the support rods.
[0020] Furthermore, the cleaning assembly includes several scrapers, each of which has a connecting rod welded to a corresponding side of its top, and the connecting rods are connected to the drive assembly.
[0021] The system uses a drive assembly to rotate several connecting rods, which in turn clean the inner wall of the boiler body, reducing the adhesion of raw materials.
[0022] Furthermore, the drive assembly includes a motor, which is mounted on the top of the boiler body. A gear 1 is welded to the top of the inner wall of the boiler body. A rotating bracket is provided at the bottom of the gear 1. A rotating shaft is connected inside the rotating bracket. The bottom output end of the motor is fixedly connected to the top of the rotating shaft through a coupling. Several gears 2 are meshed on the outer surface of the gear 1. A rotating rod 1 is connected inside each of the several gears 2. Gears 3 are connected to the outer surface of each of the several rotating rods 1. Gears 4 are meshed on the outer surface of each of the several gears 3.
[0023] Among them, several of the rotating rods 1 all penetrate through the rotating bracket and extend to the bottom, several of the gears 3 are all set at the bottom of the rotating bracket, and several of the gears 4 are welded to the inside of the support rod through pins.
[0024] Furthermore, the heating assembly includes a heater, a fixing block is connected to the outer surface of the heater, the side of the fixing block away from the heater is welded to the outer surface of the boiler body, and a cavity is opened inside the boiler body, and a heating tube is arranged inside the cavity;
[0025] The heater output is connected to the heating tube, and the heater heats the heating tube, thereby heating the interior of the boiler body.
[0026] This utility model has the following beneficial effects:
[0027] 1. This utility model, by setting up a stirring assembly, specifically, starts a motor that drives a rotating bracket to rotate via a rotating shaft. When the rotating bracket rotates, it drives several gears to rotate via gear one. At this time, several stirring blades will revolve and rotate on their own axis through the action of gear one and the rotating bracket. Simultaneously, the stirring blades stir the raw materials, so that the raw materials can be heated evenly, avoiding localized heating, greatly improving the uniformity of sterilization, preventing raw material accumulation, greatly improving the efficiency of sterilization, and also greatly improving the taste of the product.
[0028] 2. This utility model, by setting up a cleaning component, specifically, drives several connecting rods to move together when the rotating bracket rotates. When the connecting rods move, they will contact the inner wall of the boiler body, and at the same time, the connecting rods will scrape off the raw materials on the inner wall of the boiler body, reducing the adhesion of raw materials to the inner wall of the boiler body, enabling the heater to transfer heat more effectively, improving energy utilization efficiency, and reducing production costs.
[0029] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0030] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0031] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0032] Figure 2 This is a schematic diagram of the cross-sectional structure of the boiler body of this utility model;
[0033] Figure 3 This is a schematic diagram of the overall structure of the stirring fan blade of this utility model;
[0034] Figure 4 This utility model Figure 3 A magnified structural diagram of A in the middle;
[0035] Figure 5 This is a schematic diagram of the overall structure of the rotating bracket of this utility model.
[0036] The attached diagram lists the components represented by each number as follows:
[0037] 1. Support unit; 11. Processing component; 111. Boiler body; 112. Discharge pipe; 113. Electrically controlled valve; 114. Feed pipe; 2. Sterilization unit; 21. Drive component; 211. Motor; 212. Gear 1; 213. Gear 2; 214. Rotating rod 1; 215. Rotating bracket; 216. Rotating shaft; 217. Gear 3; 218. Gear 4; 22. Heating component; 221. Heater; 222. Fixing block; 223. Heating tube; 224. Cavity; 225. Temperature sensor; 23. Cleaning component; 231. Scraper; 232. Connecting rod; 24. Stirring component; 241. Stirring blade; 242. Rotating rod 2; 243. Support rod. Detailed Implementation
[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0039] Please see Figures 1-5 As shown, this utility model is a sterilization and disinfection device inside a beer raw material production boiler, including a support part 1. The support part 1 is used for storage during beer raw material processing and also provides support for the equipment.
[0040] Sterilization section 2 is installed inside the support section 1. The beer raw materials are sterilized by high-temperature heating in sterilization section 2.
[0041] When the equipment is in use, the beer raw materials are added into the support section 1, and then the raw materials are sterilized by the sterilization section 2.
[0042] The support part 1 includes a processing component 11, which serves as the basis for adding and discharging raw materials during processing, and plays a supporting and storage role in the equipment.
[0043] In this process, after the raw materials are added into the processing component 11, the various components work together to sterilize and discharge the raw materials at high temperature.
[0044] The processing component 11 includes a boiler body 111, a discharge pipe 112 welded to the bottom of the boiler body 111, an electrically controlled valve 113 installed inside the discharge pipe 112, and a feed pipe 114 connected to the top of the boiler body 111.
[0045] The raw materials are fed into the boiler body 111 through the feed pipe 114 and then discharged through the discharge pipe 112 after disinfection and sterilization. The discharge of the raw materials is controlled by the electric control valve 113.
[0046] The sterilization unit 2 includes a drive assembly 21, which is installed on the top of the boiler body 111. The sterilization unit 2 provides power output for stirring the raw materials.
[0047] Heating component 22 is installed outside the boiler body 111. Heating component 22 heats the inside of the boiler body 111, thereby performing high-temperature sterilization and disinfection of raw materials.
[0048] Cleaning component 23, installed inside the boiler body 111, scrapes off the raw materials from the inner wall of the boiler body 111 while simultaneously agitating them, reducing residue and adhesion of the raw materials; and
[0049] The stirring component 24 is installed at the bottom of the drive component 21. The stirring component 24 and the drive component 21 work together to thoroughly stir the raw materials so that the raw materials are heated evenly.
[0050] The mixing component 24 and the cleaning component 23 work together to mix the raw materials and scrape the inner wall of the boiler body 111.
[0051] The stirring assembly 24 includes several stirring blades 241, and a rotating rod 242 is welded to one side of each stirring blade 241. A support rod 243 is connected to the top of each rotating rod 242.
[0052] Several support rods 243 are connected to the drive assembly 21. The drive assembly 21 drives several rotating rods 242 to rotate and revolve through the support rods 243. The starter motor 211 drives the rotating bracket 215 to rotate through the rotating shaft 216. When the rotating bracket 215 rotates, it drives several gears 213 to rotate through the gear 1 212. At this time, several stirring blades 241 will revolve and rotate through the action of the gear 1 212 and the rotating bracket 215. At the same time, the stirring blades 241 will stir the raw materials while moving, so that the raw materials can be heated evenly and avoid local heating. This greatly improves the uniformity of sterilization, avoids the accumulation of raw materials, greatly improves the efficiency of sterilization, and also greatly improves the taste of the product.
[0053] The cleaning component 23 includes several scrapers 231, and each of the scrapers 231 has a connecting rod 232 welded to one side of its top. The connecting rod 232 is connected to the drive component 21.
[0054] The drive assembly 21 drives several connecting rods 232 to rotate. As the connecting rods 232 rotate, they clean the inner wall of the boiler body 111, reducing the adhesion of raw materials. At the same time, when the rotating bracket 215 rotates, it drives several connecting rods 232 to move together. When the connecting rods 232 move, they come into contact with the inner wall of the boiler body 111 and scrape off the raw materials on the inner wall of the boiler body 111, reducing the adhesion of raw materials to the inner wall of the boiler body 111. This allows the heater 221 to transfer heat more effectively, improves energy utilization efficiency, and reduces production costs.
[0055] The drive assembly 21 includes a motor 211, which is mounted on the top of the boiler body 111. A gear 212 is welded to the top of the inner wall of the boiler body 111. A rotating bracket 215 is provided at the bottom of the gear 212. A rotating shaft 216 is connected inside the rotating bracket 215. The bottom output end of the motor 211 is fixedly connected to the top of the rotating shaft 216 through a coupling. A number of gears 213 are meshed on the outer surface of the gear 212. A rotating rod 214 is connected inside each of the gears 213. A gear 217 is connected to the outer surface of each of the rotating rods 214. A gear 218 is meshed on the outer surface of each of the gears 217.
[0056] Among them, several rotating rods 214 pass through the rotating bracket 215 and extend to the bottom, several gears 217 are set at the bottom of the rotating bracket 215, and several gears 218 are welded to the inside of the support rod 243 through pins.
[0057] The heating assembly 22 includes a heater 221, a fixing block 222 is connected to the outer surface of the heater 221, the side of the fixing block 222 away from the heater 221 is welded to the outer surface of the boiler body 111, and a cavity 224 is opened inside the boiler body 111, and a heating tube 223 is arranged inside the cavity 224.
[0058] The heater 221 output end is connected to the heating tube 223, and the heater 221 heats the heating tube 223, thereby heating the inside of the boiler body 111.
[0059] A specific application of this embodiment is as follows: During use, after the worker adds beer raw materials into the boiler body 111 through the feed pipe 114, the heater 221 is activated to heat the heating tube 223. Simultaneously, the heating tube 223 heats the interior of the boiler body 111. While heating, the temperature sensor 225 detects the temperature inside the boiler body 111 in real time and transmits this information to the heater 221, thus controlling the temperature inside the boiler body 111. The beer raw materials inside the boiler body 111 are sterilized at high temperature through heating. During the use of the heater 221, the fixing block 222 provides support for the heater 221 by being fixedly connected to the boiler body 111. After high-temperature sterilization, the beer raw materials are subsequently discharged and collected through the discharge pipe 112. During the sterilization process, the motor 211 is activated to drive the rotating shaft 216 to rotate. The rotation of the rotating shaft 216 drives the rotating bracket 215 to rotate. When the rotating support 215 moves, it drives several gears 213 to move. When the gears 213 move, they rotate through the action of gear 212. At the same time, the rotation of the gears 213 drives several gears 217 to rotate through the action of rotating rod 214. During the rotation of the gears 217, they drive gear 218 to rotate. At this time, the rotation of gear 218 drives the support rod 243 to move together. When the support rod 243 rotates, it drives several stirring blades 241 to rotate through the action of rotating rod 242. At this time, the stirring blades 241 revolve and rotate on their own axis through the action of gear 212 and rotating support 215. At the same time, the stirring blades 241 stir the raw materials, so that the raw materials can be heated evenly, avoiding local heating, greatly improving the uniformity of sterilization, and also improving the efficiency of sterilization.
[0060] Meanwhile, when the rotating bracket 215 rotates, it will drive several connecting rods 232 to move together. When the connecting rods 232 move, they will contact the inner wall of the boiler body 111. At the same time, the connecting rods 232 will scrape off the raw materials on the inner wall of the boiler body 111, reducing the adhesion of raw materials to the inner wall of the boiler body 111, so that the heater 221 can transfer heat more effectively, improve energy utilization efficiency, and reduce production costs.
[0061] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0062] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A sterilization and disinfection device for the interior of a boiler used for brewing beer raw materials, characterized in that, Includes a support section, which serves to store beer raw materials during processing and also provides support for the equipment; The sterilization section is installed inside the support section and performs high-temperature sterilization on the beer raw materials by heating at high temperature. During equipment use, beer raw materials are added to the support section, and then the raw materials are sterilized by the sterilization section.
2. A device for sterilizing the inside of a beer material making boiler according to claim 1, wherein The support includes a processing component, which serves as the basis for adding and discharging raw materials during processing, and plays a supporting and storage role in the equipment. The process involves adding raw materials into the processing components, where the components work together to sterilize and remove the raw materials at high temperatures.
3. A device for sterilizing the inside of a beer material making boiler according to claim 2, characterized in that, The processing component includes a boiler body, a discharge pipe welded to the bottom of the boiler body, an electrically controlled valve installed inside the discharge pipe, and a feed pipe connected to the top of the boiler body. The raw materials are fed into the boiler body through the feed pipe and then discharged through the discharge pipe after disinfection and sterilization. The discharge of the raw materials is controlled by an electrically controlled valve.
4. A device for sterilizing the inside of a beer material making boiler according to claim 3, characterized in that, The sterilization unit includes a drive assembly, which is installed on the top of the boiler body, and the sterilization unit provides power output for stirring the raw materials. A heating component is installed outside the boiler body to heat the inside of the boiler body, thereby performing high-temperature sterilization and disinfection on the raw materials. A cleaning component is installed inside the boiler body. While stirring the raw materials, it scrapes off the raw materials on the inner wall of the boiler body, reducing the residue and adhesion of the raw materials. as well as A stirring assembly is installed at the bottom of a drive assembly. The stirring assembly and the drive assembly work together to thoroughly stir the raw materials, so that the raw materials are heated evenly. The mixing and cleaning components work together to mix the raw materials and scrape the inner wall of the boiler body.
5. A device for sterilizing the interior of a brew kettle according to claim 4, wherein The stirring assembly includes several stirring blades, and each of the several stirring blades has a rotating rod 2 welded to one side of its corresponding side, and each of the several rotating rod 2 has a support rod connected to its top. Among them, several support rods are connected to the drive assembly, and the drive assembly drives several rotating rods to rotate and revolve through the support rods.
6. A device for sterilizing the interior of a brew kettle according to claim 5, wherein The cleaning assembly includes several scrapers, each of which has a connecting rod welded to a corresponding side of its top, and the connecting rods are connected to a drive assembly. The system uses a drive assembly to rotate several connecting rods, which in turn clean the inner wall of the boiler body, reducing the adhesion of raw materials.
7. A device for sterilizing the interior of a brew kettle according to claim 6, wherein The drive assembly includes a motor, which is mounted on the top of the boiler body. A gear 1 is welded to the top of the inner wall of the boiler body. A rotating bracket is provided at the bottom of the gear 1. A rotating shaft is connected inside the rotating bracket. The bottom output end of the motor is fixedly connected to the top of the rotating shaft through a coupling. Several gears 2 are meshed on the outer surface of the gear 1. A rotating rod 1 is connected inside each of the several gears 2. Gears 3 are connected to the outer surface of each of the several rotating rods 1. Gears 4 are meshed on the outer surface of each of the several gears 3. Among them, several of the rotating rods 1 all penetrate through the rotating bracket and extend to the bottom, several of the gears 3 are all set at the bottom of the rotating bracket, and several of the gears 4 are all welded to the inside of the support rod through pins.
8. A device for sterilizing the interior of a brew kettle according to claim 7, wherein The heating assembly includes a heater, a fixing block is connected to the outer surface of the heater, the side of the fixing block away from the heater is welded to the outer surface of the boiler body, and a cavity is opened inside the boiler body, and a heating tube is arranged inside the cavity; The heater output is connected to the heating tube, and the heater heats the heating tube, thereby heating the interior of the boiler body.